Pipe-like aluminum alloy profile extrusion molding apparatus

CN224641977UActive Publication Date: 2026-08-18HENAN DARUN NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202521700577.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-11
Publication Date
2026-08-18
Estimated Expiration
2035-08-11

AI Technical Summary

Technical Problem

[0003]现有的技术中,在使用模具将铝锭压制成铝管时,成型的铝管与模具的贴合紧密,不便于对铝管下料,暴力拆卸的话极易对铝管造成损伤,且在对模腔内的铝锭压制时,对铝锭的限位效果不佳,铝锭在压制的过程中容易出现偏移,导致成型的铝管厚度不匀

Benefits of technology

1.本实用新型所述的一种管类铝合金型材挤压成型设备,当液压缸控制上模具向下移动对铝锭挤压时,上模具从插槽内穿过,在上模具对铝锭压制结束后,成型的铝管套设在上模具的外部,随着液压缸控制上模具向上移动时,通过限位板的阻隔,使成型的铝管从上模具外部退料;通过设置的限位槽,当铝锭在模腔内被压制形变时,铝锭的底部延展至限位槽内,由此使铝锭在模腔内的稳定性更佳,避免随着挤压而发生位移,当上模具对铝锭压制时,环形凸起插入铝锭的顶部,进而对铝锭的顶部固定。

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Abstract

The utility model belongs to the field of pipe aluminium alloy section bar processing, specifically speaking is a kind of pipe aluminium alloy section bar extrusion forming equipment, including base, the top of base is fixedly connected with support, the top of support is fixedly connected with top plate, the bottom of top plate is fixedly connected with hydraulic cylinder;The utility model provides a kind of pipe aluminium alloy section bar extrusion forming equipment, when hydraulic cylinder controls upper die to move downwards and extrudes aluminium ingot, upper die passes in from slot, after the end of pressing of aluminium ingot by upper die, the aluminium pipe of forming is set in the outside of upper die, when hydraulic cylinder controls upper die to move upwards, by the barrier of limiting plate, make the aluminium pipe of forming from the outside of upper die and retreat material;When aluminium ingot is pressed and deformed in mould cavity, the bottom of aluminium ingot extends to limiting groove by the limiting groove set, whereby the stability of aluminium ingot in mould cavity is better, when upper die presses aluminium ingot, annular protrusion inserts the top of aluminium ingot, and then the top of aluminium ingot is fixed.
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Description

Technical Field

[0001] This utility model belongs to the field of tubular aluminum alloy profile processing, specifically a tubular aluminum alloy profile extrusion molding equipment. Background Technology

[0002] Aluminum tubes are a type of non-ferrous metal tube, referring to hollow metal tubular materials made from pure aluminum or aluminum alloys through extrusion, with one or more closed through holes. They have uniform wall thickness and cross-section, and are delivered in straight lines or coils. They are widely used in the automotive, shipbuilding, aerospace, aviation, electrical appliance, agriculture, electromechanical, and home furnishing industries. Aluminum tubes are mainly classified as follows: by shape (square, round, patterned, and special-shaped tubes, including Globe & Wheel aluminum tubes); by extrusion method (seamless and ordinary extruded tubes); by precision (ordinary and precision aluminum tubes, with precision aluminum tubes generally requiring further processing after extrusion, such as cold drawing and rolling); and by thickness (ordinary and thin-walled aluminum tubes).

[0003] In existing technologies, when aluminum ingots are pressed into aluminum tubes using molds, the formed aluminum tubes fit tightly with the molds, making it difficult to unload the aluminum tubes. Forceful disassembly can easily damage the aluminum tubes. Furthermore, the limiting effect on the aluminum ingots is not good when pressing them in the mold cavity, and the aluminum ingots are prone to shifting during the pressing process, resulting in uneven thickness of the formed aluminum tubes.

[0004] Therefore, this utility model provides a tubular aluminum alloy profile extrusion molding equipment. Utility Model Content

[0005] To overcome the shortcomings of existing technology, when using molds to press aluminum ingots into aluminum tubes, the formed aluminum tubes fit tightly with the molds, making it difficult to unload the aluminum tubes. Forceful disassembly can easily damage the aluminum tubes. Furthermore, when pressing the aluminum ingots in the mold cavity, the limiting effect on the aluminum ingots is not good, and the aluminum ingots are prone to displacement during the pressing process, resulting in uneven thickness of the formed aluminum tubes. This utility model proposes a tubular aluminum alloy profile extrusion forming equipment.

[0006] The technical solution adopted by this utility model to solve its technical problem is as follows: The tubular aluminum alloy profile extrusion forming equipment of this utility model includes a base, a bracket fixedly connected to the top of the base, a top plate fixedly connected to the top of the bracket, a hydraulic cylinder fixedly connected to the bottom of the top plate, an extrusion plate fixedly connected to the output end of the hydraulic cylinder, the extrusion plate being slidably connected to the bracket, an upper mold fixedly connected to the bottom of the extrusion plate, a lower mold fixedly connected to the top of the base, a mold cavity being opened on the top of the lower mold, and a material ejection assembly being provided on the top of the base.

[0007] Preferably, a limiting groove is formed at the bottom of the inner wall of the mold cavity, and an annular protrusion is fixedly connected to the bottom of the upper mold.

[0008] Preferably, the unloading assembly includes a support frame, which is fixedly installed on the top of the base. A limiting plate is fixedly connected to the top of the support frame, and a slot is provided inside the limiting plate, through which the upper mold passes.

[0009] Preferably, the limiting plate has a cavity inside, a liquid inlet valve is provided on the top of the limiting plate and the liquid inlet valve communicates with the cavity, and a feeding assembly is provided inside the limiting plate.

[0010] Preferably, the feeding assembly includes a plurality of sliding plates, each of which is disposed inside a limiting plate and slidably connected to the limiting plate. Each sliding plate has a receiving cavity inside, a feeding port at its top, and a second feeding port at its bottom. Both the feeding port and the second feeding port communicate with the receiving cavity. A first feeding port is located inside the limiting plate at the top of the cavity, above the feeding port. A spring is fixedly connected to one side of each sliding plate, with one end of the spring fixedly connected to the limiting plate. A wedge is fixedly connected to the other side of the sliding plate, with the top of the wedge forming an inclined surface.

[0011] Preferably, a third discharge port is provided inside the limiting plate and below the slide plate, and a guide groove is provided inside the limiting plate and below the third discharge port. The guide groove is inclined and one end of the guide groove extends into the interior of the slot.

[0012] The beneficial effects of this utility model are as follows: 1. The extrusion molding equipment for tubular aluminum alloy profiles described in this utility model, when the hydraulic cylinder controls the upper die to move downward to extrude aluminum ingots, the upper die passes through the slot. After the upper die finishes pressing the aluminum ingot, the formed aluminum tube is sleeved on the outside of the upper die. As the hydraulic cylinder controls the upper die to move upward, the formed aluminum tube is ejected from the outside of the upper die by the obstruction of the limiting plate. Through the setting of the limiting groove, when the aluminum ingot is pressed and deformed in the die cavity, the bottom of the aluminum ingot extends into the limiting groove, thereby making the stability of the aluminum ingot in the die cavity better and avoiding displacement during extrusion. When the upper die presses the aluminum ingot, the annular protrusion is inserted into the top of the aluminum ingot, thereby fixing the top of the aluminum ingot.

[0013] 2. In the tubular aluminum alloy profile extrusion forming equipment described in this utility model, when the upper die moves downward, the upper die pushes the inclined block to move under the extrusion of the upper die, which in turn drives the slide plate to move. This causes the second discharge port to move above the third discharge port. The lubricant in the receiving cavity enters the third discharge port along the second discharge port and is discharged into the slot along the guide groove. The lubricant discharged into the slot can be applied to the surface of the upper die to lubricate the upper die, reduce the friction between the upper die and the aluminum ingot, facilitate the upward extension of the aluminum ingot, and facilitate the downward ejection of the formed aluminum tube. Attached Figure Description

[0014] The present invention will be further described below with reference to the accompanying drawings.

[0015] Figure 1 This is a perspective view of the base and top plate of this utility model in use together; Figure 2 This is a perspective view of the top plate and the extrusion plate of this utility model in use together; Figure 3 This is a cross-sectional view of the extrusion plate and the limiting plate of this utility model used together; Figure 4 This is a top sectional view of the sliding plate and the inclined block used in conjunction with this utility model; Figure 5 This is a cross-sectional view of the lower mold and the limiting groove of this utility model in use; Figure 6 This is a utility model Figure 3 Enlarged view of point A in the middle; In the diagram: 1. Base; 2. Bracket; 3. Top plate; 4. Hydraulic cylinder; 5. Extrusion plate; 6. Upper mold; 7. Lower mold; 8. Mold cavity; 9. Limiting groove; 10. Annular protrusion; 11. Support frame; 12. Limiting plate; 13. Slot; 14. Cavity; 15. Liquid inlet valve; 16. Slide plate; 17. Spring; 18. Inclined block; 19. First discharge port; 20. Receiving cavity; 21. Feed port; 22. Second discharge port; 23. Third discharge port; 24. Guide groove. Detailed Implementation

[0016] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0017] like Figures 1 to 6As shown, this utility model provides a technical solution: an extrusion forming equipment for tubular aluminum alloy profiles, including a base 1, a support 2 fixedly connected to the top of the base 1, a top plate 3 fixedly connected to the top of the support 2, a hydraulic cylinder 4 fixedly connected to the bottom of the top plate 3, an extrusion plate 5 fixedly connected to the output end of the hydraulic cylinder 4, the extrusion plate 5 being slidably connected to the support 2, an upper mold 6 fixedly connected to the bottom of the extrusion plate 5, a lower mold 7 fixedly connected to the top of the base 1, a mold cavity 8 opened at the top of the lower mold 7, and a material ejection assembly provided at the top of the base 1.

[0018] The above technical solution involves placing an aluminum ingot in the mold cavity 8, activating the hydraulic cylinder 4 to move the extrusion plate 5 downwards, causing the upper mold 6 to move downwards and insert into the mold cavity 8. Through the extrusion of the upper mold 6, the aluminum ingot in the mold cavity 8 is deformed and extends upwards along the shape of the upper mold 6 to form an aluminum tube. After the aluminum tube is pressed and formed, the hydraulic cylinder 4 controls the extrusion plate 5 to move upwards, causing the upper mold 6 to move upwards. The ejection assembly then causes the formed aluminum tube to detach from the outside of the upper mold 6.

[0019] Specifically, a limiting groove 9 is provided at the bottom of the inner wall of the mold cavity 8, and an annular protrusion 10 is fixedly connected to the bottom of the upper mold 6.

[0020] Through the above technical solution, by setting the limiting groove 9, when the aluminum ingot is pressed and deformed in the mold cavity 8, the bottom of the aluminum ingot extends into the limiting groove 9, thereby making the stability of the aluminum ingot in the mold cavity 8 better and avoiding displacement due to extrusion. When the upper mold 6 presses the aluminum ingot, the annular protrusion 10 is inserted into the top of the aluminum ingot, thereby fixing the top of the aluminum ingot.

[0021] Specifically, the unloading assembly includes a support frame 11, which is fixedly installed on the top of the base 1. A limiting plate 12 is fixedly connected to the top of the support frame 11. A slot 13 is provided inside the limiting plate 12, and the upper mold 6 passes through the slot 13.

[0022] With the above technical solution, when the hydraulic cylinder 4 controls the upper mold 6 to move downward to squeeze the aluminum ingot, the upper mold 6 passes through the slot 13. After the upper mold 6 finishes pressing the aluminum ingot, the formed aluminum tube is sleeved on the outside of the upper mold 6. As the hydraulic cylinder 4 controls the upper mold 6 to move upward, the formed aluminum tube is ejected from the outside of the upper mold 6 by the obstruction of the limiting plate 12.

[0023] Specifically, the limiting plate 12 has a cavity 14 inside, and a liquid inlet valve 15 is provided at the top of the limiting plate 12, which communicates with the cavity 14. A feeding assembly is provided inside the limiting plate 12; the feeding assembly includes several sliding plates 16, all of which are disposed inside the limiting plate 12 and slidably connected to it. A receiving cavity 20 is provided inside each sliding plate 16, a feeding port 21 is provided at the top of each sliding plate 16, and a second feeding port 22 is provided at the bottom of each sliding plate 16. Both the feeding port 21 and the second feeding port 22 communicate with the receiving cavity 20. A first discharge port 19 is provided at the top of the cavity 14, which is located above the feed port 21. A spring 17 is fixedly connected to one side of the slide plate 16, and one end of the spring 17 is fixedly connected to the limiting plate 12. An inclined block 18 is fixedly connected to the other side of the slide plate 16, and the top of the inclined block 18 is set as an inclined surface. A third discharge port 23 is provided inside the limiting plate 12 and below the slide plate 16. A guide groove 24 is provided inside the limiting plate 12 and below the third discharge port 23. The guide groove 24 is opened at an angle, and one end of the guide groove 24 extends into the interior of the slot 13.

[0024] Through the above technical solution, lubricant is introduced into the cavity 14 via the inlet valve 15. The lubricant enters the receiving cavity 20 along the first discharge port 19 and the inlet port 21. When the upper mold 6 moves downward, its bottom presses against the inclined surface of the top of the inclined block 18. Under the pressure of the upper mold 6, the inclined block 18 is pushed to move, which in turn moves the slide plate 16 and compresses the spring 17. At the same time as the slide plate 16 moves, the second discharge port 22 moves accordingly, causing the second discharge port 22 to move above the third discharge port 23. The lubricant in the receiving cavity 20 flows along the second discharge port 19 and the inlet port 21. The material enters the third discharge port 23 through the inlet 22 and is discharged into the slot 13 along the guide groove 24. The lubricant discharged into the slot 13 can be applied to the surface of the upper mold 6 to lubricate the upper mold 6, reduce the friction between the upper mold 6 and the aluminum ingot, facilitate the upward extension of the aluminum ingot, and facilitate the downward ejection of the formed aluminum tube. After the upper mold 6 is retracted upward, the slide plate 16 is reset under the action of the spring 17. At this time, the feed port 21 moves again to the lower part of the first discharge port 19, so that the receiving cavity 20 can be reloaded, which facilitates lubrication when extruding the next aluminum ingot.

[0025] In use, the aluminum ingot is placed in the mold cavity 8, and the hydraulic cylinder 4 is activated, driving the extrusion plate 5 downwards. This causes the upper mold 6 to move downwards and insert into the mold cavity 8. Through the extrusion of the upper mold 6, the aluminum ingot in the mold cavity 8 is deformed and extends upwards along the shape of the upper mold 6, forming an aluminum tube. Through the set limiting groove 9, when the aluminum ingot is pressed and deformed in the mold cavity 8, the bottom of the aluminum ingot extends into the limiting groove 9, thereby improving the stability of the aluminum ingot in the mold cavity 8 and preventing displacement during extrusion. When pressing six pairs of aluminum ingots, the annular protrusion 10 is inserted into the top of the aluminum ingot, thereby fixing the top of the aluminum ingot. Lubricant is injected into the cavity 14 through the liquid inlet valve 15. The lubricant enters the receiving cavity 20 along the first discharge port 19 and the feed port 21. When the upper mold 6 moves downward, its bottom abuts against the inclined surface of the top of the inclined block 18. Under the pressure of the upper mold 6, the inclined block 18 is pushed to move, which drives the slide plate 16 to move and compresses the spring 17. At the same time as the slide plate 16 moves, the second discharge port 22 moves accordingly. The second discharge port 22 is moved above the third discharge port 23. The lubricant in the receiving chamber 20 flows along the second discharge port 22 into the third discharge port 23, and then along the guide groove 24 into the slot 13. The lubricant in the slot 13 can be applied to the surface of the upper mold 6, lubricating it and reducing the friction between the upper mold 6 and the aluminum ingot. This facilitates the upward extension of the aluminum ingot and the downward ejection of the formed aluminum tube. When the hydraulic cylinder 4 controls the upper mold 6 to move downward to extrude the aluminum ingot, the upper mold... 6 passes through the slot 13. After the upper mold 6 finishes pressing the aluminum ingot, the formed aluminum tube is sleeved on the outside of the upper mold 6. As the hydraulic cylinder 4 controls the upper mold 6 to move upward, the formed aluminum tube is pushed out of the upper mold 6 by the blocking of the limit plate 12. After the upper mold 6 is pulled back upward, the slide plate 16 is reset under the action of the spring 17. At this time, the feed port 21 moves again to the bottom of the first discharge port 19, so that the receiving cavity 20 can be reloaded, which is convenient for lubrication when pressing the next aluminum ingot.

[0026] The terms "front," "back," "left," "right," "top," and "bottom" all refer to the figures in the accompanying drawings. Figure 1 Based on the perspective of the observer, the side of the device facing the observer is defined as the front, the left side of the observer is defined as the left, and so on.

[0027] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the scope of protection of this utility model.

[0028] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. An extrusion forming equipment for tubular aluminum alloy profiles, characterized in that, The device includes a base, a bracket fixedly connected to the top of the base, a top plate fixedly connected to the top of the bracket, a hydraulic cylinder fixedly connected to the bottom of the top plate, an extrusion plate fixedly connected to the output end of the hydraulic cylinder, the extrusion plate being slidably connected to the bracket, an upper mold fixedly connected to the bottom of the extrusion plate, a lower mold fixedly connected to the top of the base, a mold cavity being opened at the top of the lower mold, and a material ejection assembly being provided at the top of the base.

2. The extrusion forming equipment for tubular aluminum alloy profiles according to claim 1, characterized in that, A limiting groove is provided at the bottom of the inner wall of the mold cavity, and an annular protrusion is fixedly connected to the bottom of the upper mold.

3. The extrusion forming equipment for tubular aluminum alloy profiles according to claim 1, characterized in that, The unloading assembly includes a support frame, which is fixedly installed on the top of the base. A limiting plate is fixedly connected to the top of the support frame, and a slot is provided inside the limiting plate, through which the upper mold passes.

4. The extrusion forming equipment for tubular aluminum alloy profiles according to claim 3, characterized in that, The limiting plate has an internal cavity, and a liquid inlet valve is provided on the top of the limiting plate. The liquid inlet valve communicates with the cavity, and a feeding assembly is provided inside the limiting plate.

5. The extrusion forming equipment for tubular aluminum alloy profiles according to claim 4, characterized in that, The feeding assembly includes several sliding plates, each of which is disposed inside a limiting plate and slidably connected to the limiting plate. Each sliding plate has a receiving cavity inside, a feed inlet at its top, and a second feeding outlet at its bottom. Both the feed inlet and the second feeding outlet communicate with the receiving cavity. A first feeding outlet is located inside the limiting plate at the top of the cavity, above the feed inlet. A spring is fixedly connected to one side of each sliding plate, with one end of the spring fixedly connected to the limiting plate. A wedge is fixedly connected to the other side of the sliding plate, with the top of the wedge forming an inclined surface.

6. The extrusion forming equipment for tubular aluminum alloy profiles according to claim 5, characterized in that, A third discharge port is provided inside the limiting plate and below the sliding plate. A guide groove is provided inside the limiting plate and below the third discharge port. The guide groove is inclined and one end extends into the interior of the slot.