Straightening device for copper material processing
Patent Information
- Application Number
- CN202522038000.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-22
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-09-22
AI Technical Summary
[0005]在本实施例中提供了铜材加工用调直装置,解决了逐一对调直轮的位置进行调节,调节效率低,以及对铜材调直时,调直轮和牵引结构中的牵引辊会转动,调直轮和牵引辊显露在外部容易误触旋转部件,存在卷入或压伤的情况的问题
[0020]1、通过在底座顶部两边分别设置承载台,承载台通过调节结构连接,承载台上分别对应设调直轮和牵引结构,通过调节结构能够同时调节底座顶部两组承载台之间的距离,从而调节对应调直轮和牵引结构之间的距离,使调直机适用于不同直径的铜材,不需要逐一对调直轮和牵引辊的位置进行调节,调节效率高,从而提高工作效率。
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Figure CN224641999U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of copper processing technology, specifically to a straightening device for copper processing. Background Technology
[0002] Copper is widely used in various fields such as electrical engineering, construction, machinery manufacturing, automotive, and aerospace due to its excellent electrical, thermal, and corrosion resistance properties. In copper processing, straightening devices are mainly used to straighten bent or deformed copper materials to meet the requirements of subsequent processing or use.
[0003] Straightening machines typically use multiple sets of straightening rollers to flatten copper material step by step, thereby correcting its bending. Different copper materials have different diameters, requiring the position of the straightening rollers to be adjusted individually for each diameter, resulting in low adjustment efficiency. Furthermore, a traction structure is set on one side of the straightening rollers to pull the copper material. When straightening the copper material, the straightening rollers and the traction rollers in the traction structure rotate. Since the straightening rollers and traction rollers are exposed to the outside, they are prone to accidental contact with rotating parts, which can lead to entanglement or damage.
[0004] Therefore, we need to provide a straightening device for copper processing. Utility Model Content
[0005] This embodiment provides a straightening device for copper processing, which solves the problems of low adjustment efficiency due to adjusting the position of the straightening wheels one by one, and the fact that the straightening wheels and traction rollers in the traction structure rotate when straightening copper, and the straightening wheels and traction rollers are exposed to the outside and are prone to accidental contact with rotating parts, which may result in entanglement or crushing.
[0006] According to one aspect of this application, a straightening device for copper processing is provided, including a base, with support platforms disposed on both sides of the top of the base, and straightening wheels rotatably connected to both ends of the top of the support platforms. The straightening device for copper processing further includes:
[0007] The adjustable structure connects the support platforms on both sides of the top of the base.
[0008] The traction structure is provided in the middle of each of the bearing platforms;
[0009] The protective cover is fixed to the top of the support platform, and the protective cover has grooves at both ends.
[0010] Furthermore, the adjustment structure includes a first fixing plate, a second fixing plate, a first motor, a threaded shaft, and a slide groove. The first fixing plate is fixed at the middle position of one end of the top of the base, and the second fixing plate is fixed on the top of the base on both sides of the first fixing plate.
[0011] Furthermore, a motor is fixed to both side walls of the fixing plate, and a threaded shaft is fixed to the output end of the motor through the fixing plate.
[0012] Furthermore, the end of the threaded shaft away from the motor passes through the support plate at one end of the top support platform of the base and is rotatably connected to the fixed plate. The support plate at the bottom of the support platform is threadedly connected to the threaded shaft.
[0013] Furthermore, the support plates at both ends of the support platform are connected by mounting plates, and the bottom ends of the support plates at both ends of the support platform are slidably connected in the sliding groove, which is longitudinally arranged on the top of the base.
[0014] Furthermore, the traction structure includes a second motor, a rotating shaft, a first gear, a first connecting rod, a first traction roller, a second gear, a third gear, a second connecting rod, and a second traction roller, with the second motor fixed to the top of the mounting plate.
[0015] Furthermore, a rotating shaft is fixed to the output end of the second motor, and a gear is fixed to the top of the rotating shaft. A connecting rod is fixed to the top of the gear, and a traction roller is threaded through the top of the support platform at the top of the connecting rod.
[0016] Furthermore, a second gear is rotatably connected to the bottom of the support platform on one side of the first gear, and the second gear meshes with the first gear.
[0017] Furthermore, a gear three is provided at the bottom of the support platform on the side of the gear two away from the gear one, and a connecting rod two is fixed to the top of the gear three. The top end of the connecting rod two passes through the top of the support platform and is threaded to a traction roller two.
[0018] Furthermore, the first connecting rod and the second connecting rod are rotatably connected to the support platform, and the direction of the threaded connection between the first connecting rod and the second connecting rod and the first traction roller and the second traction roller is opposite to the rotation direction of the first traction roller and the second traction roller.
[0019] The advantages of this application are:
[0020] 1. By setting up support platforms on both sides of the top of the base, and connecting the support platforms through an adjustment structure, and setting up straightening wheels and traction structures on the support platforms respectively, the distance between the two sets of support platforms on the top of the base can be adjusted simultaneously through the adjustment structure, thereby adjusting the distance between the corresponding straightening wheels and traction structures. This makes the straightening machine suitable for copper materials of different diameters, eliminating the need to adjust the positions of the straightening wheels and traction rollers one by one, resulting in high adjustment efficiency and thus improving work efficiency.
[0021] 2. Protective covers are fixed to the top of the support platforms on both sides of the base. The two sets of protective covers are symmetrical to each other and are set outside the straightening wheel and traction structure. During the straightening of copper material, the protective covers can shield the straightening wheel and traction structure, thereby avoiding accidental contact with the rotating straightening wheel and traction roller, improving safety. When the distance between the two sets of support platforms is adjusted by adjusting the structure, the distance between the two sets of protective covers will also be adjusted. Adjusting the distance between the protective covers makes it convenient to maintain the straightening wheel and traction roller inside the protective covers. Attached Figure Description
[0022] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0023] Figure 1 This is a schematic diagram of the overall structure of one embodiment of this application;
[0024] Figure 2 This is a front view structural diagram of one embodiment of this application;
[0025] Figure 3 This is a side view of one embodiment of the present application.
[0026] Figure 4 This is a schematic diagram of the overall structure of the traction structure according to one embodiment of this application.
[0027] In the diagram: 1. Base; 2. Support platform; 3. Adjustment structure; 301. Fixing plate one; 302. Fixing plate two; 303. Motor one; 304. Threaded shaft; 305. Slide groove; 4. Straightening wheel; 5. Mounting plate; 6. Traction structure; 601. Motor two; 602. Rotating shaft; 603. Gear one; 604. Connecting rod one; 605. Traction roller one; 606. Gear two; 607. Gear three; 608. Connecting rod two; 609. Traction roller two; 7. Protective cover; 8. Groove. Detailed Implementation
[0028] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative effort should fall within the scope of protection of the present application.
[0029] It should be noted that the terms "first," "second," etc., in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate for the embodiments of this application described herein. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion; for example, a process, method, system, product, or apparatus that comprises a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such processes, methods, products, or apparatus.
[0030] In this application, the terms "upper," "lower," "left," "right," "front," "rear," "top," "bottom," "inner," "outer," "middle," "vertical," "horizontal," "lateral," and "longitudinal" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. These terms are primarily for the purpose of better describing this application and its embodiments, and are not intended to limit the indicated device, element, or component to having a specific orientation, or to be constructed and operated in a specific orientation.
[0031] Furthermore, in addition to indicating location or positional relationship, some of the aforementioned terms may also have other meanings. For example, the term "above" may also be used in some cases to indicate a certain dependency or connection relationship. Those skilled in the art can understand the specific meaning of these terms in this application based on the specific circumstances.
[0032] Furthermore, the terms "installation," "setup," "equipped with," "connection," "linking," and "socketing" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral structure; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium, or an internal connection between two devices, components, or parts. Those skilled in the art can understand the specific meaning of these terms in this application based on the specific circumstances.
[0033] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.
[0034] Please see Figure 1-4 As shown, the straightening device for copper processing includes a base 1, with support platforms 2 on both sides of the top of the base 1. Straightening wheels 4 are rotatably connected to both ends of the top of each support platform 2. The straightening device for copper processing also includes:
[0035] Adjustment structure 3, the support platforms 2 on both sides of the top of the base 1 are connected through adjustment structure 3;
[0036] Traction structure 6, each of the bearing platforms 2 is provided with a traction structure 6 in the middle;
[0037] The protective cover 7 is fixed on the top of the support platform 2, and the protective cover 7 has grooves 8 at both ends.
[0038] The adjustment structure 3 includes a first fixing plate 301, a second fixing plate 302, a first motor 303, a threaded shaft 304, and a sliding groove 305. The first fixing plate 301 is fixed at the middle position of one end of the top of the base 1, and the second fixing plate 302 is fixed on the top of the base 1 on both sides of the first fixing plate 301.
[0039] Motor 303 is fixed to the side wall of the second fixing plate 302, and threaded shaft 304 is fixed to the output end of the first motor 303 through the second fixing plate 302.
[0040] The end of the threaded shaft 304 away from the motor 303 passes through the support plate at one end of the top support platform 2 of the base 1 and is rotatably connected to the fixed plate 301. The support plate at the bottom of the support platform 2 is threadedly connected to the threaded shaft 304. The motor 303 can drive the threaded shaft 304 forward and reverse, so that the support platform 2 moves back and forth along the threaded shaft 304, which can be adjusted according to the different diameters of copper materials.
[0041] The support plates at both ends of the support platform 2 are connected by mounting plates 5. The bottom ends of the support plates at both ends of the support platform 2 are slidably connected in the slide groove 305. The slide groove 305 is longitudinally arranged on the top of the base 1.
[0042] The traction structure 6 includes a second motor 601, a rotating shaft 602, a first gear 603, a first connecting rod 604, a first traction roller 605, a second gear 606, a third gear 607, a second connecting rod 608, and a second traction roller 609. The second motor 601 is fixed to the top of the mounting plate 5.
[0043] The output end of the motor 601 is fixed with a rotating shaft 602. The top of the rotating shaft 602 is fixed with a gear 603. The top of the gear 603 is fixed with a connecting rod 604. The top of the connecting rod 604 passes through the top of the support platform 2 and is threaded to a traction roller 605.
[0044] Gear 2 606 is rotatably connected to the bottom of the support platform 2 on one side of gear 1 603, and gear 2 606 meshes with gear 1 603.
[0045] Gear 3 607 is provided at the bottom of the support platform 2 on the side away from gear 1 603 of gear 2. A connecting rod 2 608 is fixed to the top of gear 3 607. The top of the connecting rod 2 608 passes through the top of the support platform 2 and is threaded to a traction roller 2 609.
[0046] The connecting rod 604 and the connecting rod 608 are rotatably connected to the support platform 2. The direction of the threaded connection between the connecting rod 604 and the connecting rod 608 and the traction roller 605 and the traction roller 609 is opposite to the rotation direction of the traction roller 605 and the traction roller 609.
[0047] Working principle and usage method: All electrical components in this application are externally connected to a power supply and control device during use. First, the motor 303 in adjustment structure 3 drives the threaded shaft 304 to rotate, causing the support platforms 2 on both sides of the top of the base 1 to move along the threaded shaft 304. The distance between the corresponding straightening rollers 4, traction rollers 605 and traction rollers 609 on the two sets of support platforms 2 is adjusted according to the diameter of the copper material, so that the straightening rollers 4, traction rollers 605 and traction rollers 609 contact the outside of the copper material. Then, one end of the copper material is pushed into the protective cover 7 from the groove 8. The motor 601 in traction structure 6 drives the gear 603 and traction rollers 605 to rotate. The gear meshing with gear 603... As gear 606 rotates, gear 607, which meshes with gear 606, also rotates, causing traction roller 609 to rotate and pull the copper material. During the traction process, straightening wheel 4 straightens the bent copper material and pushes it out from the groove 8 at the other end of protective cover 7. Protective cover 7 is set outside straightening wheel 4 and traction structure 6. During the straightening of copper material, it can shield straightening wheel 4 and traction structure 6, thereby avoiding accidental contact with the rotating straightening wheel 4 and traction roller, improving safety. When adjusting the distance between the two sets of bearing platforms 2 by adjusting structure 3, the distance between the two sets of protective covers 7 will also be adjusted. Adjusting the distance between protective covers 7 facilitates the maintenance of straightening wheel 4 and traction roller inside protective cover 7.
[0048] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.
Claims
1. A straightening device for copper material processing, comprising a base (1), both sides of the top of the base (1) are provided with a bearing table (2), both ends of the top of the bearing table (2) are rotatably connected with a straightening wheel (4), characterized in that, The straightening device for copper processing also includes: Adjustment structure (3), the support platforms (2) on both sides of the top of the base (1) are connected through adjustment structure (3); The traction structure (6) is provided in the middle of each of the bearing platforms (2); The protective cover (7) is fixed on the top of the support platform (2), and the protective cover (7) has grooves (8) at both ends.
2. The straightening device for copper material processing according to claim 1, characterized by: The adjustment structure (3) includes a first fixing plate (301), a second fixing plate (302), a first motor (303), a threaded shaft (304), and a slide (305). The first fixing plate (301) is fixed at the middle position of one end of the top of the base (1), and the second fixing plate (302) is fixed on the top of the base (1) on both sides of the first fixing plate (301).
3. The straightening device for copper material processing according to claim 2, characterized by: Motor 1 (303) is fixed to the side wall of the second fixing plate (302), and a threaded shaft (304) is fixed to the output end of the first motor (303) through the second fixing plate (302).
4. The straightening device for copper material processing according to claim 3, characterized by: The end of the threaded shaft (304) away from the motor (303) passes through the support plate at one end of the top support platform (2) of the base (1) and is rotatably connected to the fixing plate (301). The support plate at the bottom of the support platform (2) is threadedly connected to the threaded shaft (304).
5. The straightening device for copper material processing according to claim 1, characterized by: The support plates at the bottom of both ends of the support platform (2) are connected by mounting plates (5). The bottom ends of the support plates at both ends of the support platform (2) are slidably connected in the slide groove (305). The slide groove (305) is longitudinally arranged on the top of the base (1).
6. The straightening device for copper material processing according to claim 1, characterized by: The traction structure (6) includes a second motor (601), a rotating shaft (602), a first gear (603), a first connecting rod (604), a first traction roller (605), a second gear (606), a third gear (607), a second connecting rod (608), and a second traction roller (609). The second motor (601) is fixed to the top of the mounting plate (5).
7. The straightening device for copper material processing according to claim 6, characterized by: The output end of the second motor (601) is fixed with a rotating shaft (602), and a gear (603) is fixed at the top of the rotating shaft (602). A connecting rod (604) is fixed at the top of the gear (603), and the top of the connecting rod (604) is threaded through the top of the support platform (2) and connected to a traction roller (605).
8. The straightening device for copper material processing according to claim 7, characterized by: Gear 2 (606) is rotatably connected to the bottom of the support platform (2) on one side of gear 1 (603), and gear 2 (606) meshes with gear 1 (603).
9. The straightening device for copper material processing according to claim 8, characterized by: Gear 3 (607) is provided at the bottom of the support platform (2) on the side away from gear 1 (603) of gear 2 (606). A connecting rod 2 (608) is fixed at the top of gear 3 (607). The top of the connecting rod 2 (608) passes through the top of the support platform (2) and is threaded to a traction roller 2 (609).
10. The straightening device for copper material processing according to claim 7, characterized by: The connecting rod one (604) and the connecting rod two (608) are rotatably connected to the support platform (2). The direction in which the top ends of the connecting rod one (604) and the connecting rod two (608) are threaded to the traction roller one (605) and the traction roller two (609) is opposite to the rotation direction of the traction roller one (605) and the traction roller two (609).