A direct press forming die for a vehicle press plate
Patent Information
- Application Number
- CN202521946948.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-10
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-09-10
AI Technical Summary
本实用新型提出一种车辆压板直接压形成形模具,以解决弯板压形圆弧难以保证弧度及公差的技术问题
本实用新型提出一种车辆压板直接压形成形模具,包括上模和下模,上模包括模柄和凸模,下模包括凹模、下模板、定位销、挡环和定位弯板。压形模具完全符合技术文件要求,批量尺寸一致性好;上下模在冲床上安装操作方便、生产效率高、维护方便,外观整齐、美观。工序节省1/4的时间,适用于批量生产,生产周期短,精度高,能保证符合图纸的公差要求。模具上下模结构合理,上模在与下模挤压产品,成形过程中受力均匀,下模与工作台接触面大,支撑稳固。采用本实用新型的模具在冲床上直接压形成形,能够低成本满足使用批量小的产品成形要求。
Smart Images

Figure CN224642065U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of pressure plate forming manufacturing process, specifically relating to a vehicle pressure plate direct pressing forming mold. Background Technology
[0002] The manufacturing process for the pressure plate forming of a certain type of vehicle requires three steps: shearing, punching (two punching operations using laser cutting), and forming. The existing forming process further includes two steps: first, pre-bending twice using a bending machine, and then manually rounding the plate. The existing forming process has a long processing cycle, low production efficiency, and makes it difficult to guarantee the arc accuracy of the pressure plate. Utility Model Content
[0003] (a) Technical problems to be solved This utility model proposes a direct pressing forming mold for vehicle pressure plates to solve the technical problem that it is difficult to guarantee the curvature and tolerance of the curved plate pressing arc.
[0004] (II) Technical Solution To solve the above-mentioned technical problems, this utility model proposes a vehicle plate direct pressing forming mold, which includes an upper mold and a lower mold. The upper mold includes a mold shank and a punch, and the lower mold includes a die, a lower template, a positioning pin, a retaining ring, and a positioning bend. The bottom of the mold shank is fixedly connected to the top of the punch, and the top of the mold shank is fixedly connected to the press slide, thus fixing the upper mold as a whole onto the press slide. The bottom of the lower template is fixedly connected to the worktable, and the bottom of the die is fixedly connected to the top of the lower template. The die is used to bear the pressure of the upper mold, preventing deformation of the sheet metal being pressed. The positioning pin is installed at the threaded hole on the front side of the lower template, serving as a positioning reference for positioning the sheet metal before pressing from the front. The retaining ring is fixed at the threaded hole on the side of the lower template. The vertical part of the L-shaped positioning bend is fixed between the lower template and the retaining ring via the retaining ring, and the horizontal part of the L-shaped positioning bend is used to position the sheet metal before pressing from the side. The positioning bend and the positioning pin together position the sheet metal before pressing in two directions.
[0005] Furthermore, the bottom of the die shank is fixedly connected to the top of the punch by multiple hexagonal head screws.
[0006] Furthermore, the bottom of the lower template is fixedly connected to the workbench with bolts.
[0007] Furthermore, the bottom of the die is fixedly connected to the top of the lower template by multiple hexagonal head screws.
[0008] Furthermore, two locating pins are installed at the threaded holes on the front side of the lower template.
[0009] Furthermore, the retaining ring is fixed to the side threaded hole of the lower template by an internal hexagonal head screw.
[0010] (III) Beneficial Effects This utility model proposes a direct pressing forming mold for vehicle pressure plates, including an upper mold and a lower mold. The upper mold includes a mold shank and a punch, while the lower mold includes a die, a lower template, a locating pin, a retaining ring, and a locating bend. The forming mold fully meets the requirements of the technical documents, ensuring good batch dimensional consistency. The upper and lower molds are easy to install and operate on the punch press, resulting in high production efficiency, convenient maintenance, and a neat and aesthetically pleasing appearance. The process saves 1 / 4 of the time, making it suitable for mass production with a short production cycle, high precision, and guaranteed compliance with drawing tolerances. The mold's upper and lower mold structures are rationally designed; the upper mold and lower mold compress the product, resulting in uniform force during forming. The lower mold has a large contact surface with the worktable, providing stable support. Using this utility model's mold for direct pressing on a punch press can meet the forming requirements of small-batch products at a low cost. Attached Figure Description
[0011] Figure 1 This is a front view of the vehicle pressure plate direct pressing forming mold of this utility model; Figure 2 This is a side view of the vehicle pressure plate direct pressing forming mold of this utility model; Figure 3 This is a top view of the vehicle pressure plate direct pressing forming mold of this utility model; Figure 4a This is the main view of the formed pressure plate. Figure 4b This is a top view.
[0012] In the diagram: 1. Die handle, 2. Punch, 3. Die, 4. Lower die plate, 5. Locating pin, 6. Retaining ring, 7. Locating bend, 8. First internal hexagon head screw, 9. Second internal hexagon head screw. Detailed Implementation
[0013] To make the objectives, contents, and advantages of this utility model clearer, the specific embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples.
[0014] This embodiment proposes a vehicle pressure plate direct pressing forming mold, the overall structure of which is as follows: Figures 1-3 As shown, it mainly includes an upper mold and a lower mold. The upper mold includes a mold shank 1 and a punch 2, and the lower mold includes a die 3, a lower template 4, a locating pin 5, a retaining ring 6, and a locating bend 7.
[0015] The bottom of the die shank 1 is fixedly connected to the top of the punch 2 by multiple second internal hexagon socket head cap screws 9, and the top of the die shank 1 is fixedly connected to the punch press slide, thereby fixing the upper die as a whole on the punch press slide.
[0016] The bottom of the lower template 4 is fixedly connected to the worktable with bolts for easy forming operation. The bottom of the die 3 is fixedly connected to the top of the lower template 4 with multiple second internal hexagon head screws 9. The die 3 is used to bear the pressure of the upper mold, so that the sheet material being formed does not deform around its edges.
[0017] Two locating pins 5 are installed at the threaded holes on the front side of the lower template 4 as a positioning reference to position the sheet material before forming from the front side, so as to ensure the accuracy of the dimensions.
[0018] The retaining ring 6 is fixed to the side threaded hole of the lower template 4 by the first internal hexagon head screw 8. The vertical plate of the L-shaped positioning plate 7 is fixed between the lower template 4 and the retaining ring 6 by the retaining ring 6, and the horizontal plate of the L-shaped positioning plate 7 is used to position the sheet material before forming from the side. The retaining ring 6 prevents the positioning plate 7 from moving, ensuring the positioning dimension of the positioning plate 7 and avoiding affecting the dimensional accuracy. The positioning plate 7 and the positioning pin 5 can jointly position the sheet material before forming in two directions.
[0019] The working process of the above mold is as follows: the upper mold descends through the punch press slide and reaches the product workpiece sheet before forming, which is fixed by the positioning plate 7 and the positioning pin 5. The product is extruded and formed, completing the processing of one product. After manual adjustment, the product processing is completed, such as... Figure 4a and 4b As shown.
[0020] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.
Claims
1. A vehicle pressure plate direct pressing forming mold, characterized in that, The vehicle pressure plate direct pressing forming mold includes an upper mold and a lower mold. The upper mold includes a mold shank and a punch, and the lower mold includes a die, a lower template, a locating pin, a retaining ring, and a locating bend plate. The bottom of the die shank is fixedly connected to the top of the punch, and the top of the die shank is fixedly connected to the punch press slide, thus fixing the upper die as a whole onto the punch press slide. The bottom of the lower template is fixedly connected to the workbench, and the bottom of the die is fixedly connected to the top of the lower template. The die is used to bear the pressure of the upper mold so that the sheet material being pressed does not deform around its perimeter. The positioning pin is installed at the threaded hole on the front side of the lower template as a positioning reference, used to position the sheet material before forming from the front. The retaining ring is fixed at the threaded hole on the side of the lower template. The vertical plate of the L-shaped positioning plate is fixed between the lower template and the retaining ring by the retaining ring. The horizontal plate of the L-shaped positioning plate is used to position the sheet material before forming from the side. The positioning plate and the positioning pin together position the sheet material before forming in two directions.
2. The vehicle pressure plate direct pressing forming mold as described in claim 1, characterized in that, The bottom of the die shank is fixedly connected to the top of the punch by multiple hexagonal head screws.
3. The vehicle pressure plate direct pressing forming mold as described in claim 1, characterized in that, The bottom of the lower template is fixedly connected to the workbench by bolts.
4. The vehicle pressure plate direct pressing forming mold as described in claim 1, characterized in that, The bottom of the concave mold is fixedly connected to the top of the lower template by multiple hexagonal head screws.
5. The vehicle pressure plate direct pressing forming mold as described in claim 1, characterized in that, Two locating pins are installed at the threaded holes on the front side of the lower template.
6. The vehicle pressure plate direct pressing forming mold as described in claim 1, characterized in that, The retaining ring is fixed to the side threaded hole of the lower template by an internal hexagonal head screw.