A stamping die with double-position positioning mechanism

Abstract

The utility model discloses a kind of stamping die with double-station positioning mechanism, including device ontology, device ontology includes workbench, stamping lower die device, stamping upper die device, pipeline limiting device and second limiting block, stamping lower die device and second limiting block are all hung in workbench top by screw fixing, pipeline limiting device is equipped with a group, a group pipeline limiting device is fixed in stamping lower die device right end by bolt, second limiting block is equipped with a group, a group second limiting block is located in a group pipeline limiting device right side, stamping upper die device displacement stamping lower die device and pipeline limiting device top;Pipeline limiting device includes pipeline sleeve joint block, embedded mounting block and sliding mounting block, pipeline sleeve joint block and embedded mounting block are smooth transition and integrally formed structure.The kind of device can be accurate positioning to rectangular pipeline, can let stamping opening position accurate.

Description

Technical Field

[0001] This utility model relates to the field of stamping die technology, specifically a stamping die with a dual-station positioning mechanism. Background Technology

[0002] Stamping dies are special process equipment used in cold stamping to process materials (metal or non-metal) into parts (or semi-finished products). They are called cold stamping dies (commonly known as cold stamping dies). Stamping is a pressure processing method that uses dies mounted on a press to apply pressure to materials at room temperature, causing them to separate or plastically deform, thereby obtaining the desired parts.

[0003] When existing stamping dies punch holes in rectangular pipes, the rectangular pipes lack a positioning device for positioning, and the rectangular pipes are also prone to displacement during processing, resulting in inaccurate hole positions and affecting product quality.

[0004] Therefore, a solution is needed. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] To address the shortcomings of existing technologies, this utility model provides a stamping die with a dual-station positioning mechanism to solve the problems mentioned in the background section.

[0007] (II) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution: a stamping die with a dual-station positioning mechanism, comprising a device body, the device body including a worktable, a lower stamping die device, an upper stamping die device, a pipe limiting device, and a second limiting block. The lower stamping die device and the second limiting block are both fixed to the top of the worktable by screws. A set of pipe limiting devices is provided, and this set is fixed to the right end of the lower stamping die device by bolts. A set of second limiting blocks is provided, and this set of second limiting blocks is located to the right of the set of pipe limiting devices. The upper stamping die device is positioned above the lower stamping die device and the pipe limiting device. The pipe limiting device includes a pipe sleeve block, an embedded mounting block, and a sliding mounting block. The pipe sleeve block and the embedded mounting block are smoothly transitioned and integrally formed. The pipe sleeve block and the embedded mounting block are rectangular in shape. The embedded mounting block is located at the left end of the pipe sleeve block. There are two sets of sliding mounting blocks, which are located at the top and bottom of the embedded mounting block, respectively. A set of through holes is opened at the top of the pipe sleeve block, and several sets of locking holes are opened on the surface of the embedded mounting block.

[0009] Preferably, the stamping die device includes a main body die block and a side mounting block. The side mounting block is provided in a set, and the set of side mounting blocks is located on the front and rear sides of the main body die block respectively. The surface of the side mounting block is also provided with a number of locking holes.

[0010] Preferably, the lower mold block of the main body has a rectangular structure, and a set of main insertion slots are provided on the right side of the lower mold block of the main body. The main insertion slots have a rectangular structure, and a set of small slider slots are provided at the top and bottom of the main insertion slots. The small slider slots have a rectangular structure, and several sets of locking holes are also provided at the top of the lower mold block of the main body.

[0011] Preferably, a limiting groove is provided on the top of the second limiting block, and a wear-resistant pad is installed in the limiting groove. Several sets of locking holes are also provided at the bottom of the limiting groove, and a bottom fitting pad is provided at the bottom of the second limiting block.

[0012] Preferably, the stamping upper die device includes a main mounting plate and a stamping block. The stamping block is fixed to the bottom of the main mounting plate by bolts, and two sets of stamping opening columns are provided on the right side of the bottom of the stamping block in a symmetrical manner.

[0013] (III) Beneficial Effects

[0014] This utility model provides a stamping die with a dual-station positioning mechanism. It has the following beneficial effects:

[0015] In this solution, a stamping die with a dual-station positioning mechanism is configured with a pipe limiting device and a second limiting block to form a dual-station positioning system. The pipe fitting block of the pipe limiting device can fit onto a rectangular pipe. The embedded mounting block, in conjunction with the sliding mounting block, slides with the main insertion slot and small slider slot of the lower stamping die device to achieve initial positioning and installation stability of the rectangular pipe. The limiting slot of the second limiting block and the wear-resistant pad it fits can limit the other end of the rectangular pipe. This dual positioning prevents processing displacement. The stamping opening post of the upper stamping die device corresponds to the through hole of the pipe limiting device. Combined with the precise positioning of the rectangular pipe by the positioning mechanism, the stamping opening position can be accurate, solving the problem of inaccurate opening position in existing technologies and improving processing accuracy and product yield. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the stamping die device of this utility model;

[0018] Figure 3 This is a schematic diagram of the pipe limiting device of this utility model;

[0019] Figure 4This is a schematic diagram of the structure of the second limiting block of this utility model.

[0020] In the diagram, 1. Device body; 2. Workbench; 3. Lower stamping die device; 4. Upper stamping die device; 5. Pipe limiting device; 6. Second limiting block; 7. Pipe sleeve block; 8. Embedded mounting block; 9. Sliding mounting block; 10. Through hole; 11. Lower die block of the main body; 12. Side mounting block; 13. Locking hole; 14. Main insertion groove; 15. Small slider groove; 16. Limiting groove; 17. Adhesive wear-resistant gasket; 18. Bottom adhesive gasket; 19. Main mounting plate; 20. Stamping block; 21. Stamped opening post. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-4 This utility model provides a technical solution:

[0023] Example 1

[0024] The problem to be solved is that existing stamping dies do not have a positioning device to position the rectangular pipe when stamping holes, and the rectangular pipe is also prone to displacement during processing, resulting in inaccurate hole positions and affecting product quality.

[0025] The solution is as follows: A stamping die with a dual-station positioning mechanism includes a device body 1. The device body 1 includes a worktable 2, a lower stamping die device 3, an upper stamping die device 4, a pipe limiting device 5, and a second limiting block 6. The lower stamping die device 3 and the second limiting block 6 are both fixed to the top of the worktable 2 by screws. A set of pipe limiting devices 5 is provided, and a set of pipe limiting devices 5 is fixed to the right end of the lower stamping die device 3 by bolts. A set of second limiting blocks 6 is provided, and a set of second limiting blocks 6 is located to the right of a set of pipe limiting devices 5. The upper stamping die device 4 is displaced... The stamping die device 3 is located above the pipe limiting device 5. The pipe limiting device 5 includes a pipe sleeve block 7, an embedded mounting block 8, and a sliding mounting block 9. The pipe sleeve block 7 and the embedded mounting block 8 are smoothly transitioned and integrally formed. The pipe sleeve block 7 and the embedded mounting block 8 are rectangular in shape. The embedded mounting block 8 is located at the left end of the pipe sleeve block 7. There are two sets of sliding mounting blocks 9, which are located at the top and bottom of the embedded mounting block 8, respectively. The top of the pipe sleeve block 7 has a set of through holes 10, and the surface of the embedded mounting block 8 has several sets of locking holes 13.

[0026] Analysis of the above content: The main body 1 of the device supports each component through the workbench 2. The lower stamping die device 3 fixes the rectangular pipe to be processed. The upper stamping die device 4 performs the stamping action. The pipe limiting device 5 and the second limiting block 6 achieve dual-station positioning to ensure the accurate position of the pipe during the stamping process. The rectangular pipe is inserted into the pipe sleeve block 7 of the pipe limiting device 5. The right end is supported by the limiting groove 16 of the second limiting block 6. The pipe limiting device 5 and the lower stamping die device 3 are fixed by bolts. After adjusting the position of the second limiting block 6, it is locked. The stamping equipment is started. The upper stamping die device 4 descends. The stamping opening column 21 passes through the through hole 10 of the pipe sleeve block 7 to open the pipe. The dual-station positioning of the front pipe limiting device and the rear second limiting block greatly improves the stability of the pipe and reduces the risk of displacement. The pipe sleeve block 7 fits the rectangular pipe and provides initial positioning. The embedded installation block 8 slides with the main insertion groove 14 of the lower stamping die device 3 through the sliding installation block 9 to achieve rapid installation and positioning. Slide the embedded mounting block 8 into the main insertion slot 14, slide the sliding mounting block 9 along the small slider slot 15 to the appropriate position, and fix it by passing the bolt through the locking hole 13.

[0027] Example 2:

[0028] Please see Figure 1-4 The present invention provides a technical solution based on embodiment one: the stamping lower die device 3 includes a main body lower die block 11 and a side mounting block 12. A set of side mounting blocks 12 are provided, and the set of side mounting blocks 12 are respectively located on the front side and the rear side of the main body lower die block 11. A number of locking holes 13 are also provided on the surface of the side mounting block 12.

[0029] Analysis of the above content: The lower mold block 11 of the main body provides basic support, and the side mounting block 12 is used to expand functions or fix other components. The device is fixed on the worktable 2 through the side mounting block 12 and the locking hole 13 on the top of the lower mold block 11 of the main body.

[0030] Example 3:

[0031] Please see Figure 1-4 The present invention provides a technical solution based on Embodiment 1: the lower mold block 11 of the main body has a rectangular structure, a set of main insertion grooves 14 are provided on the right side of the lower mold block 11, the main insertion grooves 14 have a rectangular structure, a set of small slider grooves 15 are provided at the top and bottom of the main insertion grooves 14, the small slider grooves 15 have a rectangular structure, and a number of locking holes 13 are also provided at the top of the lower mold block 11 of the main body.

[0032] Analysis of the above content: The insertion groove 14 cooperates with the pipe limiting device 5, and the small slider groove 15 guides the movement of the sliding mounting block 9. The rectangular main insertion groove 14 and the small slider groove 15 provide precise guidance to ensure positioning accuracy.

[0033] Example 4:

[0034] Please see Figure 1-4 The present invention provides a technical solution based on embodiment one: a limiting groove 16 is provided on the top of the second limiting block 6, a wear-resistant pad 17 is installed in the limiting groove 16, a number of locking holes 13 are also provided at the bottom of the limiting groove 16, and a bottom fitting pad 18 is provided at the bottom of the second limiting block 6.

[0035] Analysis of the above content: The limiting groove 16 accommodates the right end of the rectangular pipe, the wear-resistant gasket 17 is attached to reduce friction and provide cushioning, the bottom attached gasket 18 enhances the contact stability with the worktable 2, and the position of the second limiting block 6 is adjusted so that the right end of the pipe is tightly attached to the limiting groove 16. The position can be adjusted to adapt to pipes of different lengths, improving versatility.

[0036] Example 5:

[0037] Please see Figure 1-4 The present invention provides a technical solution based on Embodiment 1: the stamping upper die device 4 includes a main mounting plate 19 and a stamping block 20. The stamping block 20 is fixed to the bottom of the main mounting plate 19 by bolts. Two sets of stamping opening columns 21 are provided on the right side of the bottom of the stamping block 20 in a symmetrical manner.

[0038] Analysis of the above content: The main mounting plate 19 is connected to the stamping equipment, the stamping block 20 transmits pressure, the symmetrically distributed stamping opening columns 21 are aligned with the through hole 10 to simultaneously open the pipe. The stamping equipment drives the main mounting plate 19 to descend, and the stamping opening column 21 penetrates the pipe to complete the opening. The bolt connection facilitates the replacement of stamping blocks 20 of different specifications to adapt to diversified production needs.

[0039] Specifically, a comparison of relevant test data and practical application data for this solution.

[0040]

[0041] Data Description

[0042] Opening position deviation: refers to the straight-line distance between the actual center of the opening after stamping of a rectangular pipe and the theoretical design center, expressed in millimeters (mm). The smaller the value, the higher the positioning accuracy. This indicator directly reflects the positional accuracy of the stamped opening.

[0043] Product yield: refers to the proportion of products with an opening position deviation of ≤0.15mm (the industry-standard acceptable level) in a single batch of processing. This indicator reflects the stability of product quality.

[0044] Number of displacements per batch: This refers to the number of times the pipes experience significant displacement (deviation > 0.2 mm) due to positioning failure during the processing of 50 rectangular pipes. This indicator reflects the stability of the positioning mechanism's constraint on the pipes.

[0045] Data Validity Statement

[0046] Consistency of experimental conditions: The data were obtained from the same experimental environment, all for rectangular metal pipes (material Q235 steel) with specifications of 100mm×50mm×2mm, using the same stamping parameters (stamping pressure 50kN, stamping speed 10mm / s), and were completed by the same operator and the same stamping equipment, thus eliminating the interference of differences in equipment, personnel, and materials on the results.

[0047] Sample size rationality: Each indicator is based on experimental data statistics from 10 batches (50 pieces per batch). The sample size meets the verification requirements for small-batch production. The data fluctuation range (± value) is calculated through standard deviation and conforms to the normal range of process fluctuations in actual production.

[0048] Correlation of indicators: The reduction in opening position deviation is directly related to the improvement of product yield, while the reduction in the number of shifts is the core reason for the reduction in deviation. The three form a logical closed loop, which can effectively prove the technical effect of the dual-station positioning mechanism (pipeline limiting device + second limiting block) on improving positioning accuracy, reducing shifts, and stabilizing product quality.

[0049] This utility model comprises: 1. Device body; 2. Workbench; 3. Lower stamping die device; 4. Upper stamping die device; 5. Pipe limiting device; 6. Second limiting block; 7. Pipe sleeve block; 8. Embedded mounting block; 9. Sliding mounting block; 10. Through hole; 11. Main body lower die block; 12. Side mounting block; 13. Locking hole; 14. Main insertion groove; 15. Small slider groove; 16. Limiting groove; 17. Adhesive wear-resistant gasket; 18. Bottom adhesive gasket; 19. Main mounting plate; 20. Stamping block; 21. Stamping opening post. All components are general standard. The components, or those known to those skilled in the art, have structures and principles that can be learned by those skilled in the art through technical manuals or conventional experimental methods. The problem solved by this utility model is that when existing stamping dies punch holes in rectangular pipes, the rectangular pipes lack positioning devices for positioning, and the rectangular pipes are prone to displacement during processing, resulting in inaccurate hole positions and affecting product quality. This utility model, through the combination of the above-mentioned components, can accurately position the rectangular pipes, ensuring precise punching hole positions.

[0050] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It will be apparent to those skilled in the art that this utility model is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0051] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A stamping die with a double station positioning mechanism, characterized by: The device includes a main body (1), which includes a workbench (2), a lower stamping die device (3), an upper stamping die device (4), a pipe limiting device (5), and a second limiting block (6). The lower stamping die device (3) and the second limiting block (6) are both fixed to the top of the workbench (2) by screws. There is one set of pipe limiting devices (5), which is fixed to the right end of the lower stamping die device (3) by bolts. There is one set of second limiting blocks (6), which is located to the right of the set of pipe limiting devices (5). The upper stamping die device (4) is positioned above the lower stamping die device (3) and the pipe limiting device (5). The pipe limiting device (5) includes a pipe sleeve block (7), an embedded mounting block (8), and a sliding mounting block (9). The pipe sleeve block (7) and the embedded mounting block (8) are smoothly transitioned and integrally formed. The pipe sleeve block (7) and the embedded mounting block (8) are rectangular in shape. The embedded mounting block (8) is located at the left end of the pipe sleeve block (7). There are two sets of sliding mounting blocks (9). The two sets of sliding mounting blocks (9) are located at the top and bottom of the embedded mounting block (8), respectively. A set of through holes (10) is opened at the top of the pipe sleeve block (7). Several sets of locking holes (13) are opened on the surface of the embedded mounting block (8).

2. The press tool with double station positioning mechanism of claim 1, wherein: The stamping die device (3) includes a main body die block (11) and a side mounting block (12). The side mounting block (12) is provided in a set. The set of side mounting blocks (12) is located on the front and rear sides of the main body die block (11). The side mounting block (12) is also provided with a number of locking holes (13).

3. The press tool with double station positioning mechanism of claim 2, wherein: The main body lower mold block (11) has a rectangular structure. A set of main insertion slots (14) is provided on the right side of the main body lower mold block (11). The main insertion slots (14) have a rectangular structure. A set of small slider slots (15) are provided at the top and bottom of the main insertion slots (14). The small slider slots (15) have a rectangular structure. Several sets of locking holes (13) are also provided at the top of the main body lower mold block (11).

4. The press tool with dual station positioning mechanism of claim 1, wherein: The second limiting block (6) has a limiting groove (16) at the top, and a wear-resistant pad (17) is installed in the limiting groove (16). Several sets of locking holes (13) are also provided at the bottom of the limiting groove (16), and a bottom fitting pad (18) is provided at the bottom of the second limiting block (6).

5. The press tool with dual station positioning mechanism of claim 1, wherein: The stamping upper die device (4) includes a main mounting plate (19) and a stamping block (20). The stamping block (20) is fixed to the bottom of the main mounting plate (19) by bolts. Two sets of stamping opening columns (21) are provided on the right side of the bottom of the stamping block (20) in a symmetrical manner.

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