Punching die facilitating material stripping
Patent Information
- Application Number
- CN202522044783.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-23
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-09-23
AI Technical Summary
[0003]现有技术中,通过将冲孔模具安装在外部压力机上进行冲孔操作,在冲孔过程中,压力机下行对凸模和凹模进行冲孔,导致其存在如下缺点:当工件在冲孔完成后,因工件冲孔处的内壁会与凸模的外壁紧密贴合,使得工件随着凸模向上移动,不便于对工件进行自行脱料,导致工件脱料困难,影响后续工件冲孔流程,同时,由于需要手工干预进行脱料操作,增加了工人的工作负担,并且存在安全风险,因此需要改进出一种便于脱料的冲孔模具来解决上述问题
[0014] 1. This punching die, which facilitates material removal, features an auxiliary punching mechanism. During use, the rotation of the bidirectional threaded rod, in conjunction with the limiting rod, allows for easy adjustment of the position of the movable clamping plate. This enables the punching head to be clamped and limited, facilitating replacement and subsequent grinding operations. The movement of the pressure plate, in conjunction with the spring, ensures that the workpiece is clamped and limited during punching while preventing the punching head from moving the workpiece after punching, thus facilitating material removal.
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Figure CN224642115U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of punching die technology, specifically a punching die that facilitates material removal. Background Technology
[0002] Molds are various molds and tools used in industrial production to obtain desired products through methods such as injection molding, blow molding, extrusion, die casting, forging, smelting, and stamping. In short, molds are tools used to make shaped objects. These tools are composed of various parts, and different molds are composed of different parts. They mainly achieve the processing of the shape of objects by changing the physical state of the material being molded, and are often referred to as the "mother of industry".
[0003] In existing technology, punching operations are performed by mounting the punching die on an external press. During the punching process, the press moves downward to punch the punch and die, which leads to the following disadvantages: After the workpiece is punched, the inner wall of the punched part of the workpiece will be tightly attached to the outer wall of the punch, causing the workpiece to move upward with the punch, making it difficult to automatically unload the workpiece. This makes unloading the workpiece difficult and affects the subsequent workpiece punching process. At the same time, since manual intervention is required for unloading, it increases the workload of workers and poses safety risks. Therefore, it is necessary to improve the punching die to facilitate unloading and solve the above problems. Utility Model Content
[0004] The purpose of this invention is to provide a punching die that facilitates material removal, thereby solving the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a punching die for easy material removal, comprising a base, a support frame fixedly connected to the top of the base, a hydraulic cylinder fixedly connected to the top of the support frame, a connecting plate fixedly connected to the bottom of the hydraulic cylinder, a lower die fixedly connected to the top of the base, a discharge pipe fixedly connected to the inner side of the top of the base, an auxiliary punching mechanism provided at the bottom of the connecting plate, and a movable discharge mechanism provided on the back of the discharge pipe;
[0006] The auxiliary punching mechanism includes a limiting punching component and an auxiliary stripping component. The limiting punching component is located at the bottom of the connecting plate, and the auxiliary stripping component is located at the bottom of the connecting plate.
[0007] Preferably, the limiting punching assembly includes a connecting platform, which is fixedly connected to the bottom of the connecting plate. A bidirectional threaded rod is rotatably connected inside the connecting platform, and a limiting rod is fixedly connected inside the connecting platform. A movable clamping plate is slidably connected to the outside of the limiting rod, and an accordion baffle is fixedly connected to the outside of the movable clamping plate. A punching head is provided on the inner side of the movable clamping plate to facilitate adjustment of the position of the movable clamping plate, thereby satisfying the clamping and limiting of the punching head, and facilitating the replacement and subsequent grinding operations by the staff.
[0008] Preferably, the movable clamping plate contacts the punching head, the movable clamping plate is threadedly connected to the bidirectional threaded rod, and the movable clamping plate is slidably connected to the connecting table, which facilitates more stable use.
[0009] Preferably, the auxiliary stripping assembly includes a spring, which is fixedly connected to the bottom of the connecting plate. A pressure plate is fixedly connected to the bottom of the spring, and a slide rod is fixedly connected to the top of the pressure plate. A connecting block is fixedly connected to the top of the slide rod. This facilitates pressing and limiting the workpiece during punching while preventing the punching head from moving the workpiece after punching, thus facilitating stripping.
[0010] Preferably, the connecting plate has a groove at the corresponding position of the slide rod, and the slide rod is slidably connected inside the groove, which facilitates a more stable punching process.
[0011] Preferably, the movable discharge mechanism includes a support plate, which is fixedly connected to the back of the discharge pipe. A limit plate is fixedly connected to the top of the support plate, and a motor is fixedly connected to the bottom of the support plate. The output end of the motor extends through the support plate and is fixedly connected to a rotating plate on the outside. A connecting rod is rotatably connected to the top of the rotating plate. A slider is slidably connected inside the limit plate, and a striking plate is fixedly connected to the front of the slider to facilitate the reciprocating motion of the striking plate, thereby satisfying the need to reciprocate striking of the discharge pipe and preventing blockage.
[0012] Preferably, the striking plate contacts the discharge pipe, and the slider and the connecting rod are provided with grooves at corresponding positions, and the connecting rod is rotatably connected inside the groove, which facilitates a more stable discharge process.
[0013] Compared with the prior art, this utility model provides a punching die that facilitates material removal, and has the following beneficial effects:
[0014] 1. This punching die, which facilitates material removal, features an auxiliary punching mechanism. During use, the rotation of the bidirectional threaded rod, in conjunction with the limiting rod, allows for easy adjustment of the position of the movable clamping plate. This enables the punching head to be clamped and limited, facilitating replacement and subsequent grinding operations. The movement of the pressure plate, in conjunction with the spring, ensures that the workpiece is clamped and limited during punching while preventing the punching head from moving the workpiece after punching, thus facilitating material removal.
[0015] 2. This punching die, which facilitates material removal, features a movable discharge mechanism. During use, a motor drives the rotating plate to rotate, allowing the striking plate to reciprocate and strike the discharge pipe, thus preventing blockages. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is a schematic diagram of the front structure of this utility model;
[0018] Figure 2 This is a schematic diagram of the limiting punching assembly structure of this utility model;
[0019] Figure 3 This is a schematic diagram of the internal structure of the limiting punching assembly of this utility model;
[0020] Figure 4 This is a schematic diagram of the auxiliary unloading component of this utility model;
[0021] Figure 5 This is a schematic diagram of the movable material discharge mechanism of this utility model.
[0022] In the diagram: 1. Base; 2. Support frame; 3. Hydraulic cylinder; 4. Connecting plate; 5. Lower mold; 6. Discharge pipe; 7. Auxiliary punching mechanism; 71. Limiting punching assembly; 711. Connecting table; 712. Bidirectional threaded rod; 713. Punching head; 714. Movable clamping plate; 715. Limiting rod; 716. Bellows baffle; 72. Auxiliary unloading assembly; 721. Spring; 722. Pressure plate; 723. Slide rod; 724. Connecting block; 8. Movable discharge mechanism; 81. Support plate; 82. Limiting plate; 83. Motor; 84. Rotating plate; 85. Connecting rod; 86. Slider; 87. Striking plate. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0025] Example 1:
[0026] Please see Figure 1-4 This utility model provides a technical solution: a punching die for easy material removal, including a base 1, a support frame 2 fixedly connected to the top of the base 1, a hydraulic cylinder 3 fixedly connected to the top of the support frame 2, a connecting plate 4 fixedly connected to the bottom of the hydraulic cylinder 3, a lower die 5 fixedly connected to the top of the base 1, a discharge pipe 6 fixedly connected to the inner side of the top of the base 1, an auxiliary punching mechanism 7 provided at the bottom of the connecting plate 4, and a movable discharge mechanism 8 provided on the back of the discharge pipe 6;
[0027] The auxiliary punching mechanism 7 includes a limiting punching component 71 and an auxiliary stripping component 72. The limiting punching component 71 is located at the bottom of the connecting plate 4, and the auxiliary stripping component 72 is located at the bottom of the connecting plate 4.
[0028] Furthermore, the limiting punching assembly 71 includes a connecting platform 711, which is fixedly connected to the bottom of the connecting plate 4. A bidirectional threaded rod 712 is rotatably connected inside the connecting platform 711. A limiting rod 715 is fixedly connected inside the connecting platform 711. A movable clamping plate 714 is slidably connected to the outside of the limiting rod 715. An accordion baffle 716 is fixedly connected to the outside of the movable clamping plate 714. A punching head 713 is provided on the inner side of the movable clamping plate 714, which facilitates the adjustment of the position of the movable clamping plate 714, thereby satisfying the clamping and limiting of the punching head 713, and facilitating the replacement and subsequent grinding operations by the staff.
[0029] Furthermore, the movable clamping plate 714 contacts the punching head 713, the movable clamping plate 714 is threadedly connected to the bidirectional threaded rod 712, and the movable clamping plate 714 is slidably connected to the connecting table 711, which facilitates a more stable operation.
[0030] Furthermore, the auxiliary stripping assembly 72 includes a spring 721, which is fixedly connected to the bottom of the connecting plate 4. A pressure plate 722 is fixedly connected to the bottom of the spring 721, and a slide rod 723 is fixedly connected to the top of the pressure plate 722. A connecting block 724 is fixedly connected to the top of the slide rod 723. This facilitates the pressing and limiting of the workpiece during punching, while preventing the punching head 713 from moving the workpiece after punching, thus facilitating stripping.
[0031] Furthermore, the connecting plate 4 has a groove at the corresponding position of the slide rod 723, and the slide rod 723 is slidably connected inside the groove, which makes the punching process more stable.
[0032] Example 2:
[0033] Based on Example 1, please refer to Figure 5 Furthermore, in conjunction with Embodiment 1, the movable discharge mechanism 8 includes a support plate 81, which is fixedly connected to the back of the discharge pipe 6. A limit plate 82 is fixedly connected to the top of the support plate 81, and a motor 83 is fixedly connected to the bottom of the support plate 81. The output end of the motor 83 extends through the support plate 81 to the outside and is fixedly connected to a rotating plate 84. A connecting rod 85 is rotatably connected to the top of the rotating plate 84. A slider 86 is slidably connected inside the limit plate 82, and a striking plate 87 is fixedly connected to the front of the slider 86 to facilitate the reciprocating motion of the striking plate 87, thereby satisfying the reciprocating striking of the discharge pipe 6 and preventing blockage.
[0034] Furthermore, the striking plate 87 contacts the discharge pipe 6, and the slider 86 and the connecting rod 85 are provided with grooves at corresponding positions, and the connecting rod 85 is rotatably connected inside the groove, which makes the discharge process more stable.
[0035] In actual operation, when this device is used, the threaded rod is first used as a T-type threaded rod to give it self-locking properties. The operator installs the device in the designated position, places the punch head 713 inside the movable clamping plate 714, and then uses tools such as a hex wrench to rotate the bidirectional threaded rod 712. The rotation of the bidirectional threaded rod 712, in conjunction with the limit rod 715, causes the movable clamping plate 714 to move until it contacts and clamps the punch head 713. The hydraulic cylinder 3 then operates to move the connecting plate 4, thereby causing the pressure plate 722 to engage with the lower mold 5. Contact is achieved through the movement of the pressure plate 722, which, in conjunction with the spring 721, causes the slide bar 723 to slide inside the connecting plate 4. This satisfies the need to hold and limit the workpiece during punching while preventing the punch head 713 from moving the workpiece after punching, thus facilitating material removal. The waste material from punching is discharged through the discharge pipe 6. The operation of the motor 83 causes the rotating plate 84 to rotate, which, in conjunction with the connecting rod 85, causes the slider 86 to slide inside the limiting plate 82. This enables the striking plate 87 to reciprocate back and forth, satisfying the need to reciprocate striking of the discharge pipe 6 and preventing blockage.
[0036] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
Claims
1. A punching die for easy unloading, comprising a base (1), characterized in that: The base (1) is fixedly connected to the top of a support frame (2), the support frame (2) is fixedly connected to the top of a hydraulic cylinder (3), the hydraulic cylinder (3) is fixedly connected to the bottom of a connecting plate (4), the base (1) is fixedly connected to a lower mold (5), the base (1) is fixedly connected to the top inner side of a discharge pipe (6), the connecting plate (4) is provided with an auxiliary punching mechanism (7) at the bottom, and the discharge pipe (6) is provided with a movable discharge mechanism (8) on the back. The auxiliary punching mechanism (7) includes a limiting punching component (71) and an auxiliary stripping component (72). The limiting punching component (71) is located at the bottom of the connecting plate (4), and the auxiliary stripping component (72) is located at the bottom of the connecting plate (4).
2. The punching die for easy unloading according to claim 1, characterized in that: The limiting punching assembly (71) includes a connecting platform (711), which is fixedly connected to the bottom of the connecting plate (4). A bidirectional threaded rod (712) is rotatably connected inside the connecting platform (711). A limiting rod (715) is fixedly connected inside the connecting platform (711). A movable clamping plate (714) is slidably connected outside the limiting rod (715). A bellows baffle (716) is fixedly connected outside the movable clamping plate (714). A punching head (713) is provided on the inner side of the movable clamping plate (714).
3. A punching die for easy unloading according to claim 2, characterized in that: The movable clamping plate (714) contacts the punching head (713), the movable clamping plate (714) is threadedly connected to the bidirectional threaded rod (712), and the movable clamping plate (714) is slidably connected to the connecting table (711).
4. A punching die for easy unloading according to claim 1, characterized in that: The auxiliary unloading assembly (72) includes a spring (721), which is fixedly connected to the bottom of the connecting plate (4). A pressure plate (722) is fixedly connected to the bottom of the spring (721), and a slide rod (723) is fixedly connected to the top of the pressure plate (722). A connecting block (724) is fixedly connected to the top of the slide rod (723).
5. A punching die for easy unloading according to claim 4, characterized in that: The connecting plate (4) has a groove at the corresponding position of the slide rod (723), and the slide rod (723) is slidably connected inside the groove.
6. A punching die for easy unloading according to claim 1, characterized in that: The movable discharge mechanism (8) includes a support plate (81), which is fixedly connected to the back of the discharge pipe (6). A limit plate (82) is fixedly connected to the top of the support plate (81), and a motor (83) is fixedly connected to the bottom of the support plate (81). The output end of the motor (83) extends through the support plate (81) to the outside and is fixedly connected to a rotating plate (84). A connecting rod (85) is rotatably connected to the top of the rotating plate (84). A slider (86) is slidably connected inside the limit plate (82), and a striking plate (87) is fixedly connected to the front of the slider (86).
7. A punching die for easy unloading according to claim 6, characterized in that: The striking plate (87) contacts the discharge pipe (6), and the slider (86) and the connecting rod (85) are provided with grooves at corresponding positions, and the connecting rod (85) is rotatably connected inside the groove.