Metal bending mechanism with high material placement accuracy

Abstract

The utility model provides a kind of metal bending mechanism of high material placing accuracy belongs to sheet metal field, including bending machine body, the side of bending machine body is provided with the negative pressure fixing assembly for bending accurate fixed, the utility model is fixed metal plate by setting negative pressure fixing assembly, realizes: vacuum suction force is generated in contact surface using negative pressure system, material is closely attached to positioning plane;Integrating internet of things monitoring function simultaneously, real-time feedback adsorption state and dynamically adjust pressure value, ensure that there is no displacement in the bending process of plate, through the electromagnetic fixing component of setting, realized through electromagnetic adsorption technology and enhanced positioning effect: controllable magnetic force is applied to ferromagnetic plate, and negative pressure system forms synergistic force;Its magnetic strength is controlled by internet of things hub intelligence, and according to the requirement of working condition self-adapting adjustment, further suppresses material deviation risk.

Description

Technical Field

[0001] This utility model relates to the field of sheet metal, and more specifically, to a metal bending mechanism with high material placement accuracy. Background Technology

[0002] As the core equipment of modern sheet metal processing, the accuracy of the sheet metal placement directly determines the precision, quality and production efficiency of the final bent workpiece. It is a core sheet metal processing equipment that uses a hydraulic and electric servo power system to drive a heavy slide block, and uses precision upper and lower dies to apply precise pressure to the metal sheet, causing it to undergo permanent plastic deformation.

[0003] Existing metal bending machines are inaccurate in fixing sheet metal, resulting in the sheet metal not being properly secured. Local stress release can cause instantaneous slippage, which can lead to minor issues like twisting of the bending line or serious damage to the die. Therefore, a metal bending mechanism with high material placement accuracy is proposed. Utility Model Content

[0004] The purpose of this invention is to address the problem that existing metal bending machines are inaccurate in fixing sheet metal, resulting in the sheet metal not being properly secured. This leads to instantaneous slippage caused by localized stress release, which can cause the bending line of the sheet metal to twist or even damage the die due to impact. The invention provides a metal bending mechanism with high material placement accuracy to solve the problems mentioned in the background art.

[0005] To achieve the above-mentioned objectives, this utility model provides the following technical solution: The present invention is as follows: a metal bending mechanism with high material placement accuracy, including a bending machine body, a negative pressure fixing component for accurate bending fixing is provided on one side of the bending machine body, and electromagnetic fixing components for auxiliary fixing are provided on both sides of the fixing component. The negative pressure fixing assembly includes a fixing plate bolted to one side of the bending machine body. A placement basket is welded to the bottom of the fixing plate. An air pump is bolted inside the placement basket. A vacuum suction plate is snapped onto the top of the fixing plate. Several vacuum suction cups are provided on the top of the vacuum suction plate. A barometer is provided on one side of the vacuum suction plate. The barometer is controlled by big data Internet of Things.

[0006] As a preferred technical solution of this utility model, the electromagnetic fixing component includes an electromagnet snapped onto the top of the fixing plate, a PLC control component is provided inside the placement basket, a voltage sensor is provided on one side of the PLC control component, the electromagnet is electrically connected to the PLC control component and the voltage sensor respectively, the electromagnet is located on one side of the vacuum suction plate, and both the electromagnet and the PLC control component are controlled by big data Internet of Things.

[0007] As a preferred technical solution of this utility model, the top of the fixing plate is threaded with a fixing bolt, the top of the fixing bolt is threaded with an auxiliary plate, the bottom of the auxiliary plate is glued with a soft rubber pad, and the soft rubber pad is located on the top of the fixing plate.

[0008] As a preferred technical solution of this utility model, the outer side of the vacuum suction cup is provided with a lip for assisting the vacuum suction cup. The thickness of the lip is 2mm, and the top of the lip is at the same level as the top of the vacuum suction cup.

[0009] As a preferred technical solution of this utility model, a slide rail is bolted inside the placement basket, and an extension rod is slidably connected inside the slide rail. One end of the extension rod extends and passes through to the outside of the placement basket.

[0010] As a preferred technical solution of this utility model, laser protractors are provided on both sides of the top of the fixed plate. The laser protractors are located at the connection between the fixed plate and the bending machine body, and the laser protractors are controlled by big data Internet of Things.

[0011] As a preferred technical solution of this utility model, a support frame is bolted to the bottom of the fixing plate, a hydraulic damper is provided inside the support frame, the support frame is located on one side of the basket, and one end of the support frame is bolted to one side of the bending machine body.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. By setting up a negative pressure fixing component, metal sheets are fixed by pneumatic adsorption: the negative pressure system generates vacuum suction at the contact surface, making the material fit tightly against the positioning plane; at the same time, it integrates IoT monitoring function to provide real-time feedback on the adsorption status and dynamically adjust the pressure value to ensure that the sheet does not shift during bending. 2. By setting up an electromagnetic fixing component, the positioning effect is enhanced through electromagnetic adsorption technology: a controllable magnetic force is applied to the ferromagnetic plate, forming a synergistic force with the negative pressure system; the magnetic force intensity is intelligently controlled by the Internet of Things central hub, and adaptively adjusted according to the working conditions, further suppressing the risk of material displacement. Attached Figure Description

[0013] Figure 1 A schematic diagram of the structure of the metal bending mechanism with high material placement accuracy provided by this utility model; Figure 2 A right-view perspective cross-sectional view of the metal bending mechanism for high material placement accuracy provided by this utility model. Figure 3 A schematic diagram of the placement basket, PLC control components, and voltage sensor of the metal bending mechanism with high material placement accuracy provided by this utility model; Figure 4A front view structural schematic diagram of the metal bending mechanism with high material placement accuracy provided by this utility model; Figure 5 This utility model provides a metal bending mechanism with high material placement accuracy. Figure 4 Enlarged structural diagram at point A in the middle.

[0014] The diagram shows: 1. Bending machine body; 2. Negative pressure fixing assembly; 3. Electromagnetic fixing assembly; 4. Fixing bolt; 5. Auxiliary plate; 6. Soft rubber pad; 7. Lip edge; 8. Slide rail; 9. Extension rod; 10. Laser protractor; 11. Support frame; 12. Hydraulic damper; 201. Fixing plate; 202. Placement basket; 203. Air pump; 204. Vacuum suction plate; 205. Vacuum suction cup; 206. Barometer; 301. Electromagnet; 302. PLC control assembly; 303. Voltage sensor. Detailed Implementation

[0015] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model.

[0016] Therefore, the following detailed description of the embodiments of this utility model is not intended to limit the scope of the claimed utility model, but merely to illustrate some embodiments of the utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model.

[0017] It should be noted that, unless otherwise specified, the embodiments and features and technical solutions in the present invention can be combined with each other.

[0018] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0019] like Figure 1 As shown, this embodiment proposes a metal bending mechanism with high material placement accuracy, including a bending machine body 1, a negative pressure fixing component 2 for accurate bending fixing is provided on one side of the bending machine body 1, and electromagnetic fixing components 3 for auxiliary fixing are provided on both sides of the fixing component. like Figure 2 and Figure 3As shown, the negative pressure fixing assembly 2 includes a fixing plate 201 bolted to one side of the bending machine body 1. The top of the fixing plate 201 has several ventilation holes. A placement basket 202 is welded below the fixing plate 201, serving as the main support. A vacuum pump 203 is bolted inside the placement basket 202. A vacuum suction plate 204 is snapped onto the top of the fixing plate 201. Several vacuum suction cups 205 are provided on the top of the vacuum suction plate 204 to provide negative pressure power and for negative pressure adsorption of the plate material. A barometer 206 is provided on one side of the vacuum suction plate 204. The barometer 206 is composed of a large... The data is controlled by the Internet of Things. The fixed plate 201 is connected to the bending machine body 1 by bolts. The placement basket 202 welded below it is equipped with a vacuum pump 203. The vacuum suction plate 204 is snapped onto the top of the fixed plate 201. After the vacuum pump 203 is started, it draws air from the inside of the vacuum suction plate 204 through the air hole of the fixed plate 201 to form a negative pressure, so that multiple vacuum suction cups 205 on the top can adsorb metal plates. The barometer 206 monitors the air pressure in the suction cups in real time and feeds the data back to the control center through the Internet of Things to ensure that the adsorption force is always within the set threshold, thereby accurately fixing the material position.

[0020] like Figure 2 and Figure 3 As shown, the electromagnetic fixing component 3 includes an electromagnet 301 snapped onto the top of the fixing plate 201. A PLC control component 302 is installed inside the placement basket 202. A voltage sensor 303 is installed on one side of the PLC control component 302. The electromagnet 301 is electrically connected to the PLC control component 302 and the voltage sensor 303 respectively. The electromagnet 301 is located on one side of the vacuum suction plate 204. Both the electromagnet 301 and the PLC control component 302 are controlled by the Internet of Things. The electromagnet 301 is snapped onto the fixing plate 201 and adjacent to the vacuum suction plate 204. The PLC control component 302 in the placement basket 202 receives IoT commands and data from the voltage sensor 303 and dynamically adjusts the current intensity of the electromagnet 301. When adsorbing ferromagnetic plates, the electromagnet 301 is energized to generate an auxiliary magnetic attraction force, which works in conjunction with the vacuum suction cup 205 to further enhance the positioning stability of the plates and prevent micro-displacement during bending.

[0021] like Figure 5 As shown, a fixing bolt 4 is threadedly connected to the top of the fixing plate 201, and an auxiliary plate 5 is threadedly connected to the top of the fixing bolt 4. A soft rubber pad 6 is glued to the bottom of the auxiliary plate 5. The soft rubber pad 6 is located at the top of the fixing plate 201. The fixing bolt 4 penetrates the auxiliary plate 5 vertically and is screwed into the top of the fixing plate 201. When the bolt is tightened, the soft rubber pad 6 at the bottom of the auxiliary plate 5 is deformed under pressure. Through elastic deformation, it fills the gap between the auxiliary plate 5 and the processed plate, and at the same time generates frictional resistance, suppressing the vibration or displacement of the auxiliary plate 5, fixing the long plate, and improving the overall structural rigidity.

[0022] like Figure 1As shown, the outer side of the vacuum suction cup 205 is provided with a lip 7 for assisting the vacuum suction cup 205. The thickness of the lip 7 is 2mm. The top of the lip 7 is at the same level as the top of the vacuum suction cup 205. The top surface of the flexible lip 7 on the outer edge of the vacuum suction cup 205 is flush with the suction cup. When adsorbing the board, the lip 7 first adheres to the surface of the board and undergoes slight deformation to form a temporary sealed space, which greatly reduces air leakage. This allows the vacuum pump 203 to quickly increase the negative pressure time, shorten the adsorption time, and reduce energy consumption.

[0023] like Figure 3 As shown, a slide rail 8 is bolted inside the placement basket 202, and an extension rod 9 is slidably connected inside the slide rail 8. One end of the extension rod 9 extends and passes through to the outside of the placement basket 202. The slide rail 8 fixed inside the placement basket 202 and the extension rod 9 slide in cooperation. By manually pulling the extension rod 9 out of the basket, the connected vacuum suction plate 204 can be moved laterally, thereby adjusting the coverage area of ​​the suction cup group to adapt to the positioning requirements of different sized boards. After adjustment, locking the extension rod 9 will fix the position.

[0024] like Figure 1 and Figure 5 As shown, laser protractors 10 are installed on both sides of the top of the fixed plate 201. The laser protractors 10 are located at the connection between the fixed plate 201 and the bending machine body 1. The laser protractors 10 are controlled by the Internet of Things (IoT). The laser protractors 10 on both sides of the top of the fixed plate 201 project high-precision angle marks onto the bending area. Before bending, the laser forms a visible reference line on the surface of the plate. During the bending process, the angle data is transmitted to the IoT terminal in real time through the IoT. The operator can dynamically correct the bending parameters based on this to ensure the angle accuracy.

[0025] like Figure 1 and Figure 5 As shown, a support frame 11 is bolted to the bottom of the fixed plate 201. A hydraulic damper 12 is installed inside the support frame 11. The support frame 11 is located on one side of the placement basket 202. One end of the support frame 11 is bolted to one side of the bending machine body 1. The two ends of the support frame 11 are respectively bolted to the bottom of the fixed plate 201 and the bending machine body 1. The hydraulic damper 12 inside is filled with viscous fluid. When the bending impact is transmitted to the fixed plate 201, the damper piston squeezes the fluid to generate reverse resistance, converting mechanical vibration into heat energy consumption, effectively attenuating the vibration amplitude, and protecting it from interference.

[0026] Specifically, in use, this high-accuracy metal bending mechanism works as follows: the fixed plate 201 connects to the bending machine body 1, and the air pump 203 in the basket 202 below it draws air from the vacuum suction plate 204 to create negative pressure, causing the top vacuum suction cup 205 to adsorb the sheet material (see...). Figure 2 and Figure 5 ); The barometer 206 monitors the adsorption pressure in real time and provides feedback via the Internet of Things, dynamically adjusting the power of the air pump 203 (see Figure 2 and Figure 3 Electromagnet 301 is linked by PLC control component 302 and voltage sensor 303 (see...) Figure 3 The suction cup applies an auxiliary magnetic force to the ferromagnetic sheet material. The flexible lip 7 forms a temporary seal when the suction cup contacts the sheet material, accelerating the establishment of negative pressure. The slide rail 8 and extension rod 9 can be used to adjust the position of the suction cup laterally to accommodate different sheet material sizes. The laser protractor 10 projects real-time angle markings and transmits data via the Internet of Things (see...). Figure 1 and Figure 3 The hydraulic damper 12 inside the support frame 11 converts the bending impact into thermal energy for shock absorption, while the soft rubber pad 6 at the bottom of the auxiliary plate 5 further suppresses vibration through friction buffering. Finally, the IoT hub coordinates air pressure, magnetic force, and angle data to form an overall control system, ensuring zero deviation of the material throughout the bending process.

[0027] All technical features in this embodiment can be freely combined according to actual needs.

[0028] The above embodiments are preferred implementations of this utility model. In addition, this utility model can also be implemented in other ways. Any obvious substitutions without departing from the concept of this technical solution are within the protection scope of this utility model.

Claims

1. A metal bending mechanism with high material placement accuracy, comprising a bending machine body (1), characterized in that, The bending machine body (1) is provided with a negative pressure fixing component (2) for accurate bending and fixing on one side, and electromagnetic fixing components (3) for auxiliary fixing are provided on both sides of the fixing component. The negative pressure fixing component (2) includes a fixing plate (201) bolted to one side of the bending machine body (1). A placement basket (202) is welded to the bottom of the fixing plate (201). An air pump (203) is bolted inside the placement basket (202). A vacuum suction plate (204) is snapped onto the top of the fixing plate (201). Several vacuum suction cups (205) are provided on the top of the vacuum suction plate (204). A barometer (206) is provided on one side of the vacuum suction plate (204). The barometer (206) is controlled by the Internet of Things.

2. The metal bending mechanism with high material placement accuracy according to claim 1, characterized in that, The electromagnetic fixing component (3) includes an electromagnet (301) snapped onto the top of the fixing plate (201). The placement basket (202) is equipped with a PLC control component (302). A voltage sensor (303) is provided on one side of the PLC control component (302). The electromagnet (301) is electrically connected to the PLC control component (302) and the voltage sensor (303) respectively. The electromagnet (301) is located on one side of the vacuum suction plate (204). Both the electromagnet (301) and the PLC control component (302) are controlled by the Internet of Things.

3. The metal bending mechanism with high material placement accuracy according to claim 1, characterized in that, The top of the fixing plate (201) is threaded with a fixing bolt (4), the top of the fixing bolt (4) is threaded with an auxiliary plate (5), and the bottom of the auxiliary plate (5) is glued with a soft rubber pad (6), which is located on the top of the fixing plate (201).

4. The metal bending mechanism with high material placement accuracy according to claim 1, characterized in that, The outer side of the vacuum suction cup (205) is provided with a lip (7) for assisting the vacuum suction cup (205). The thickness of the lip (7) is 2mm, and the top of the lip (7) is at the same level as the top of the vacuum suction cup (205).

5. The metal bending mechanism with high material placement accuracy according to claim 1, characterized in that, The placement basket (202) is bolted with a slide rail (8), and an extension rod (9) is slidably connected inside the slide rail (8). One end of the extension rod (9) extends and passes through to the outside of the placement basket (202).

6. The metal bending mechanism with high material placement accuracy according to claim 1, characterized in that, Laser protractors (10) are provided on both sides of the top of the fixed plate (201). The laser protractors (10) are located at the connection between the fixed plate (201) and the bending machine body (1). The laser protractors (10) are controlled by the Internet of Things.

7. The metal bending mechanism with high material placement accuracy according to claim 1, characterized in that, A support frame (11) is bolted to the bottom of the fixed plate (201). A hydraulic damper (12) is installed inside the support frame (11). The support frame (11) is located on one side of the placement basket (202). One end of the support frame (11) is bolted to one side of the bending machine body (1).

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