Wire end portion wire device

CN224642219UActive Publication Date: 2026-08-18KANGHONG (DONGGUAN) MEDICAL WIRE HARNESS TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202521969096.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-12
Publication Date
2026-08-18
Estimated Expiration
2035-09-12

AI Technical Summary

Technical Problem

[0004]上述方案存在一个技术问题,如当送线机构将线材输送到分线凹槽上方,虽然此时可通过两块限位凸块用于对线材的端部定位,但难以保证线材的端部若受到其它外力时容易偏离指定的位置,也即线材的端部在受到外力时容易脱离于两块限位凸块之间,导致分线头无法准确对线材的端部进行分线处理

Benefits of technology

[0022] The two wire end clamping components of the clamping mechanism clamp the ends of the wire respectively. Then, the pushing component moves the wire end clamping components closer to the separating seat until the wire ends can accurately extend into the corresponding separating chamber, and also prevents the wire ends from easily deviating from the designated position if they are subjected to other external forces. At this time, the cutting end of the cutting component moves into the separating chamber to cut and separate the ends of the two wires that are stuck together.

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Abstract

This utility model discloses a wire end splitting device, including a worktable; a separation mechanism including a first support frame, a cutting component, and two separation seats; the first support frame is disposed on the worktable; each separation seat is disposed on the first support frame, and a separation cavity is provided in each separation seat; the cutting component is movably disposed on the first support frame; a clamping mechanism including a pushing component, a wire clamping component, and two wire end clamping components; the wire clamping component and each wire end clamping component are disposed on the pushing component; the pushing component is movably disposed on the worktable. The two wire end clamping components clamp the two ends of the wire respectively, and the pushing component drives each wire end clamping component closer to the separation seat until the wire end can accurately extend into the corresponding separation cavity, preventing the wire end from easily deviating from the designated position if subjected to other external forces; the cutting end of the cutting component extends into the separation cavity to cut and separate the ends of the two mutually adhered wires.
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Description

Technical Field

[0001] This utility model relates to the technical field of wire production equipment, and in particular to a wire end splitting device. Background Technology

[0002] The wire end splitting device can automate the splitting operation, reducing manual intervention and thus improving splitting efficiency. Especially in large-scale production, it can significantly shorten the production cycle and improve overall production efficiency.

[0003] In some related technologies, such as the patent with publication number CN217823667U, a single-end terminal crimping and soldering machine for wires is disclosed, including a frame and a wire feeding mechanism, a wire picking mechanism, a wire cutting mechanism, a wire separating mechanism, a terminal crimping mechanism, a flux feeding mechanism, and a soldering mechanism mounted on the frame; wherein, the wire separating mechanism includes a wire separating mechanism bracket, a wire separating track mounted on the wire separating mechanism bracket, a fixed seat mounted on the wire separating track, and a moving seat; the moving seat is provided with a wire separating head and a limiting groove next to the wire separating head, and the fixed seat is provided with a wire separating groove adapted to the wire separating head and a limiting protrusion next to the wire separating groove. The wire is fed to the top of the wire separating groove by the wire feeding mechanism, and then separated by the wire separating head.

[0004] The above solution has a technical problem: when the wire feeding mechanism delivers the wire to the top of the wire separating groove, although two limiting protrusions can be used to position the end of the wire, it is difficult to guarantee that the end of the wire will not easily deviate from the designated position if it is subjected to other external forces. That is, the end of the wire is easy to detach from the two limiting protrusions when subjected to external forces, which makes it impossible for the wire separating head to accurately separate the end of the wire. Utility Model Content

[0005] In order to overcome the shortcomings of existing technical solutions, this utility model provides a wire splitting device.

[0006] The technical solution adopted by this utility model to solve its technical problem is:

[0007] A wire end splitting device, the wire end splitting device comprising:

[0008] Workbench;

[0009] A separation mechanism includes a first support frame, a cutting assembly, and two separation seats; the first support frame is disposed at the upper end of the worktable; each of the separation seats is disposed on the first support frame, and a separation cavity is provided in the separation seat; the cutting assembly is ellipsably disposed on the first support frame, and the cutting end of the cutting assembly is located directly above the separation cavity;

[0010] The clamping mechanism includes a pushing component, a wire clamping component, and two wire end clamping components; the wire clamping component and each of the wire end clamping components are disposed on the pushing component; the pushing component is movably disposed on the top of the worktable and can drive the wire end clamping components to move closer to or away from the corresponding separation seat.

[0011] As a preferred technical solution of this utility model, the cutting assembly includes a first driving member, a movable base, and two cutting blades; the cutting blades are all disposed on the movable base and located directly above the separation chamber; the first driving member is disposed on the first support frame and its power output shaft is connected to the movable base.

[0012] As a preferred technical solution of this utility model, each of the wire end clamping components includes a connecting frame, a second driving member, and two first clamping parts; the connecting frame is disposed on the pushing component; the second driving member is disposed on the connecting frame and is drivenly connected to each of the first clamping parts.

[0013] As a preferred technical solution of this utility model, the wire clamping assembly includes a drive module and two second clamping parts; the drive module is disposed on the push assembly and is drivenly connected to each of the second clamping parts.

[0014] As a preferred technical solution of this utility model, the drive module includes a third drive component, a guide rail, a gear, two racks, and two moving parts; the gear is rotatably mounted on the push assembly, the guide rail is mounted above the gear, each of the second clamping parts is fixed to the corresponding moving part, each of the moving parts is movably sleeved on the guide rail, one of the racks is fixed to one of the moving parts, the other rack is fixed to the other moving part, and the gear is located between the two racks and meshes with each rack; the power output shaft of the third drive component is connected to one of the racks.

[0015] As a preferred technical solution of this utility model, each of the second clamping parts is provided with an anti-detachment part at its top.

[0016] As a preferred technical solution of this utility model, the wire end splitting device further includes a wire transfer mechanism, which is disposed at the upper end of the workbench and can be moved above the clamping mechanism.

[0017] The wire transfer mechanism includes a second support frame, a horizontal drive module, a vertical drive module, and a wire gripper module; the second support frame is disposed on the worktable, the horizontal drive module is disposed on the second support frame and is drivenly connected to the vertical drive module, and the vertical drive module is drivenly connected to the wire gripper module.

[0018] As a preferred technical solution of this utility model, the wire clamping module includes a wire clamping assembly, a wire end clamping assembly, and a support member; the longitudinal drive module is drivenly connected to the wire end clamping assembly, the support member is disposed on the wire end clamping assembly, and the wire clamping assembly is disposed on the support member.

[0019] As a preferred technical solution of this utility model, the wire clamping claw assembly includes a fourth driving member and two first clamping claws; the fourth driving member is disposed on the support member, and the fourth driving member is drivenly connected to each of the first clamping claws.

[0020] As a preferred technical solution of this utility model, the wire end gripper assembly includes a fifth driving member, a lifting frame and two second grippers; the lifting frame is disposed at the driving end of the longitudinal driving module, and the fifth driving member is disposed at the lifting frame and drivenly connected to each of the second grippers.

[0021] Compared with the prior art, the beneficial effects of this utility model are:

[0022] The two wire end clamping components of the clamping mechanism clamp the ends of the wire respectively. Then, the pushing component moves the wire end clamping components closer to the separating seat until the wire ends can accurately extend into the corresponding separating chamber, and also prevents the wire ends from easily deviating from the designated position if they are subjected to other external forces. At this time, the cutting end of the cutting component moves into the separating chamber to cut and separate the ends of the two wires that are stuck together. Attached Figure Description

[0023] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0024] Figure 1 This is an overall structural diagram of the wire end splitting device in an embodiment of this utility model.

[0025] Figure 2 This is a first exploded structural diagram of the wire end splitting device in an embodiment of this utility model.

[0026] Figure 3 This is a second exploded structural diagram of the wire end splitting device in an embodiment of this utility model.

[0027] Figure 4 This is a structural diagram of the separation mechanism according to an embodiment of the present invention.

[0028] Figure 5 This is a structural diagram of the separator according to an embodiment of the present invention.

[0029] Figure 6 This is a structural diagram of the wire clamping assembly and clamping mechanism according to an embodiment of the present utility model.

[0030] Figure 7 This is a structural diagram of the drive module according to an embodiment of the present invention.

[0031] Figure 8 This is an exploded view of the drive module according to an embodiment of the present invention.

[0032] Figure 9 This is a structural diagram of the wire transfer mechanism according to an embodiment of the present invention.

[0033] Figure 10 yes Figure 9 Another perspective on the structure diagram.

[0034] Figure 11 This is a structural diagram of the wire clamping claw assembly and the wire end clamping claw assembly according to an embodiment of the present utility model.

[0035] Numbers in the diagram

[0036] 1. Workbench;

[0037] 2. Separation mechanism; 21. First support frame; 22. Cutting assembly; 221. First driving component; 222. Moving seat; 223. Cutting blade; 23. Separation seat; 231. Separation cavity; 232. Alignment groove;

[0038] 3. Clamping mechanism; 31. Pushing component; 32. Wire end clamping component; 321. Connecting frame; 322. Second driving component; 323. First clamping part;

[0039] 4. Wire clamping assembly; 41. Second clamping part; 411. Anti-detachment part; 42. Drive module; 421. Third drive component; 422. Guide rail; 423. Gear; 424. Rack; 425. Moving part;

[0040] 5. Wire transfer mechanism; 51. Second support frame; 52. Lateral drive module; 53. Longitudinal drive module; 54. Wire gripper module; 541. Wire gripper assembly; 542. Wire end gripper assembly; 543. Support member; 544. First gripper; 545. Fourth drive member; 546. Second gripper; 547. Fifth drive member; 548. Lifting frame. Detailed Implementation

[0041] To make the technical problems, technical solutions and beneficial effects to be solved by this application clearer, the following describes this application in further detail with reference to the accompanying drawings and embodiments.

[0042] It should be understood that the specific embodiments described herein are merely illustrative of this application and are not intended to limit this application.

[0043] It should be noted that when a component is referred to as "fixed to" or "set on" another component, it can be directly on the other component or indirectly on that other component.

[0044] When a component is referred to as being "connected to" another component, it can be directly connected to the other component or indirectly connected to that other component.

[0045] It should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.

[0046] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined with "first" or "second" may explicitly or implicitly include one or more of that feature.

[0047] In the description of this application, "multiple" means two or more, unless otherwise expressly and specifically defined.

[0048] The following describes in detail the specific structure of a wire end-parting device provided by an embodiment of this utility model, according to the appendix. Figure 1-11 As shown, the specific structure of the wire end splitting device includes a workbench 1, a splitting mechanism 2, and a clamping mechanism 3.

[0049] The workbench 1 serves as the supporting structure for the entire wire end splitting device, providing a stable mounting base for the separating mechanism 2 and the clamping mechanism 3. Since the separating mechanism 2 (including the first support frame 21, the cutting assembly 22, and the separating seat 23) and the clamping mechanism 3 (including the pushing assembly 31, the wire clamping assembly 4, and the wire end clamping assembly 32) are all fixedly mounted on the workbench 1, it ensures that the separating mechanism 2 and the clamping mechanism 3 will not shake during operation.

[0050] according to Figure 2As shown, the separation mechanism 2 includes a first support frame 21, a cutting assembly 22, and two separation seats 23; the first support frame 21 is disposed at the upper end of the workbench 1; each separation seat 23 is disposed on the first support frame 21, and a separation cavity 231 is disposed inside the separation seat 23; the cutting assembly 22 is elliptically disposed on the first support frame 21, and the cutting end of the cutting assembly 22 is located directly above the separation cavity 231, and the cutting end of the cutting assembly 22 can be close to or away from the separation cavity 231.

[0051] Specifically, the first support frame 21 is the supporting structure of the separation mechanism 2, serving to support and fix the cutting assembly 22 and the separation seat 23. The separation mechanism 2 includes two separation seats 23, both mounted on the first support frame 21 and arranged symmetrically to simultaneously process the ends of two bonded wires. Each separation seat 23 has a separation cavity 231 inside, which provides a stable positioning space for the wire end when it can be accurately inserted into the separation cavity 231, preventing the wire end from deviating from the designated position due to external force during the cutting process. The cutting assembly 22 is mounted on the first support frame 21, and the position of its cutting end can be adjusted as needed to move closer to or further away from the separation cavity 231 to cut and separate the ends of two bonded wires.

[0052] For example, during the operation of the wire splitting device, the wire end clamping component 32 of the clamping mechanism 3 clamps the two ends of the wire respectively, and the pushing component 31 pushes the wire end clamping component 32 closer to the separating seat 23. When the wire end clamping component 32 moves to a position close to the separating seat 23, the wire end is guided into the separating cavity 231 in the separating seat 23. The separating cavity 231 is used to ensure that the wire end can be stably positioned after entering. The inner wall of the separating cavity 231 can guide the wire end to enter smoothly and keep it in the correct position. Once the wire end is accurately positioned within the separation chamber 231, the cutting end of the cutting assembly 22 begins to operate. That is, the cutting end is driven to move from its initial position into the separation chamber 231. After the cutting end is inserted into the separation chamber 231, it contacts the wire end and performs a cutting operation. Because the cutting end of the cutting assembly 22 has sufficient cutting force and sharpness, it can quickly and accurately cut off the ends of the two wires that are stuck together, so that the ends of the two wires are separated. After the wire end is cut, the cutting end moves out of the separation chamber 231 and returns to its initial position. At this time, the cutting assembly 22 has completed one cutting operation.

[0053] according to Figure 2As shown, the clamping mechanism 3 includes a pushing component 31, a wire clamping component 4, and two wire end clamping components 32; the wire clamping component 4 and each wire end clamping component 32 are disposed on the pushing component 31; the pushing component 31 is movably disposed on the top of the workbench 1, and can drive the wire end clamping components 32 to approach or move away from the corresponding separating seat 23.

[0054] Specifically, the pushing component 31 drives the wire clamping component 4 and the wire end clamping component 32 to move in a direction close to or away from the separating seat 23. The wire clamping component 4 clamps the wire, stabilizing it and preventing it from bending or twisting during movement. Both wire end clamping components 32 are located on the pushing component 31 and move with it, clamping the ends of the wire and fixing them in a suitable position so that they can extend into the separating cavity 231 for subsequent cutting and separation operations.

[0055] For example, when the wire is within the clamping range of the wire clamping assembly 4, and both ends of the wire are within the clamping range of the two wire end clamping assemblies 32 respectively, the wire clamping assembly 4 and the wire end clamping assembly 32 are activated simultaneously. The wire is firmly clamped by the clamping device. Each wire end clamping assembly 32 firmly clamps both ends of the wire. Then, the pushing assembly 31 moves along the direction of the separating seat 23. At this time, the wire clamping assembly 4 and the wire end clamping assembly 32 can move together synchronously. When the wire end clamping assembly 32 moves close to the separating seat 23, the moving distance of the pushing assembly 31 is adjusted until the end of the wire can accurately extend into the corresponding separating cavity 231. At this time, the end of the wire is positioned in the separating cavity 231 to prevent it from easily deviating from the designated position when subjected to other external forces, so that the cutting end can accurately cut and separate the two wire ends that are stuck together.

[0056] according to Figure 3 and Figure 4 As shown, in some specific embodiments, the cutting assembly 22 includes a first driving member 221, a movable seat 222 and two cutting blades 223; each cutting blade 223 is disposed on the movable seat 222; the first driving member 221 is disposed on the first support frame 21 and its power output shaft is connected to the movable seat 222, which can drive the cutting blades 223 to approach or move away from the corresponding separation chamber 231.

[0057] Specifically, the first driving member 221 is the power source of the cutting assembly 22, used to drive the movement of the moving base 222 and the cutting blade 223. The moving base 222 is a structure connecting the first driving member 221 and the cutting blade 223, used to transmit power and realize the movement of the cutting blade 223. Both cutting blades 223 are located at the bottom of the movable seat 222. The cutting blades 223 are sharp blades, which can quickly and accurately cut the ends of the wires. Therefore, when the ends of the wires are accurately positioned in the separation cavity 231 by the clamping mechanism 3, the power output shaft of the first drive member 221 drives the movable seat 222 to move downward. As the movable seat 222 moves, the cutting blades 223 can be driven to gradually approach the separation cavity 231. When the cutting blades 223 move to the entrance of the separation cavity 231, they continue to move downward until the cutting blades 223 enter the separation cavity 231 and contact the ends of the wires. At this time, after the cutting blades 223 contact the ends of the wires, they continue to apply cutting force, thereby cutting and separating the ends of the two wires that are stuck together. After the ends of the two wires are cut and separated, the first drive member 221 moves in the opposite direction, driving the movable seat 222 and the cutting blades 223 to leave the separation cavity 231 and return to the initial position. At this time, the cutting assembly 22 completes one cutting operation.

[0058] It is understood that the first driving component 221 in this embodiment of the present invention is a cylinder, and the power output shaft of the cylinder is connected to the top of the moving seat 222.

[0059] according to Figure 6 As shown, in some specific embodiments, each wire end clamping assembly 32 includes a connecting frame 321, a second driving member 322, and two first clamping parts 323; the connecting frame 321 is disposed on the pushing assembly 31; the second driving member 322 is disposed on the connecting frame 321 and is drivenly connected to each first clamping part 323, and can drive each first clamping part 323 to move closer or further away from each other.

[0060] Specifically, the connecting frame 321 is a support structure for the wire end clamping assembly 32, used to fix the second driving member 322 and the first clamping part 323. The second driving member 322 is the power source for the wire end clamping assembly 32, used to drive the first clamping part 323 to operate. The two first clamping parts 323 are used to clamp the end of the wire, and the two first clamping parts 323 move closer or further apart to clamp and release the end of the wire. When the wire end clamping assembly 32 is in operation, since the end of the wire is located between the two first clamping parts 323, the power output shaft of the second drive member 322 starts to operate to drive the two first clamping parts 323 to move closer to each other. When the two first clamping parts 323 completely clamp the end of the wire, the power output shaft of the second drive member 322 stops operating to ensure that the end of the wire is firmly clamped. When the two wire ends that are stuck together are cut and separated, the power output shaft of the second drive member 322 drives the two first clamping parts 323 to move away from each other. As the first clamping parts 323 move away from each other, the end of the wire can be released. The end of the wire is then released, and the separated end of the wire can be removed for subsequent processing operations.

[0061] It is understood that the second driving component 322 in this embodiment of the present invention is an HFR cylinder, which is driven and connected to the first clamping part 323 by the power output shaft of the HFR cylinder.

[0062] according to Figure 6 As shown, in some specific embodiments, the wire clamping assembly 4 includes a drive module 42 and two second clamping parts 41; the drive module 42 is disposed on the push assembly 31 and drivenly connected to each of the second clamping parts 41, and can drive each of the second clamping parts 41 to move closer or further away from each other.

[0063] Specifically, the drive module 42 is the power source for the wire clamping assembly 4, used to drive the opening and closing of the two second clamping parts 41. The two second clamping parts 41 clamp and release the wire by moving closer or further apart from each other. In the initial state, the two second clamping parts 41 are in the fully open position with sufficient distance between them so that the wire can fall between them. When the wire is within the clamping range of the second clamping parts 41, the drive module 42 drives the two second clamping parts 41 to move closer together. As the second clamping parts 41 move closer together, they gradually clamp the wire, ensuring that the wire is firmly fixed and will not come loose in subsequent operations.

[0064] With this configuration, the ends of the wire are fixedly clamped by two first clamping parts 323 and the wire is fixedly clamped by two second clamping parts 41. When the pushing component 31 moves, it synchronously drives the entire wire to move, so that the ends of the wire can be accurately inserted into the corresponding separation cavity 231.

[0065] In a further embodiment, the drive module 42 includes a third drive member 421, a guide rail 422, a gear 423, two racks 424, and two moving parts 425; the gear 423 is rotatably mounted on the push assembly 31, the guide rail 422 is mounted above the gear 423, each second clamping part 41 is fixed to the corresponding moving part 425, each moving part 425 is movably sleeved on the guide rail 422, one rack 424 is fixed to one of the moving parts 425, the other rack 424 is fixed to the other moving part 425, and the gear 423 is located between the two racks 424 and meshes with each rack 424; the power output shaft of the third drive member 421 is connected to one of the racks 424.

[0066] Specifically, in the initial state, when the two moving parts 425 are located at both ends of the guide rail 422, the two second clamping parts 41 are in a fully open position with sufficient distance between them so that the wire is positioned between the two second clamping parts 41. Then, the third drive unit 421 is activated, and its power output shaft drives the rack 424 connected to it to move along the guide rail 422. As the rack 424 connected to the third drive unit 421 moves, it drives another rack 424 to move in the opposite direction through the meshing of the gear 423. Since the gear 423 is located between the two racks 424, the two racks 424 move in opposite directions but at the same speed. When the two racks 424 move, they can respectively drive the two moving parts 425 to move towards the center along the guide rail 422. As the two moving parts 425 approach each other, the two second clamping parts 41 gradually clamp the wire, ensuring that the middle part of the wire is firmly fixed and will not loosen during subsequent operations. This configuration allows the rotation of gear 423 to precisely control the linear motion of rack 424, thereby achieving synchronous movement of the two moving parts 425. Therefore, high-precision transmission can be achieved through the meshing of gear 423 and each rack 424. This transmission method can ensure the accuracy of the second clamping part 41 in performing clamping and releasing actions.

[0067] according to Figure 6 As shown, in a further embodiment, each of the second clamping portions 41 is provided with an anti-detachment portion 411 at its top.

[0068] Specifically, the anti-detachment part 411 is disposed on the top of the second clamping part 41. When each of the second clamping parts 41 of the wire clamping assembly 4 approaches each other to clamp the wire, it directly contacts the surface of the wire. The anti-detachment part 411 is used to restrict the movement of the wire in the vertical direction. Even if the wire is subjected to external force or vibration, the anti-detachment part 411 can prevent the wire from slipping out of each of the second clamping parts 41 through the contact between its protruding part and the surface of the wire.

[0069] according to Figure 9 and Figure 10As shown, in some specific embodiments, the wire end-splitting device further includes a wire transfer mechanism 5. The wire transfer mechanism 5 is disposed at the upper end of the workbench 1 and can be moved above the clamping mechanism 3. The wire transfer mechanism 5 includes a second support frame 51, a transverse drive module 52, a longitudinal drive module 53, and a wire gripper module 54. The second support frame 51 is disposed on the workbench 1. The transverse drive module 52 is disposed on the second support frame 51 and is drivenly connected to the longitudinal drive module 53. The transverse drive module 52 can drive the longitudinal drive module 53 to move laterally. The longitudinal drive module 53 is drivenly connected to the wire gripper module 54. The longitudinal drive module 53 can drive the wire gripper module 54 to move longitudinally.

[0070] Specifically, the second support frame 51 is the basic structural component of the wire transfer mechanism 5, used to support the lateral drive module 52, the longitudinal drive module 53, and the wire gripper module 54. The lateral drive module 52 is used to drive the longitudinal drive module 53 to move laterally (horizontally), and the longitudinal drive module 53 is used to drive the wire gripper module 54 to move longitudinally (vertically). The wire gripper module 54 is used to grip and release the wire, and is mounted on the longitudinal drive module 53, moving with the longitudinal drive module 53.

[0071] In the initial state, the wire transfer mechanism 5's wire gripper module 54 is positioned above the clamping mechanism 3, ready to grip the wire. The lateral drive module 52 and the longitudinal drive module 53 are in standby mode. When the wire gripper module 54 has fixedly gripped the wire to be transferred, the longitudinal drive module 53 is driven to move laterally, causing the wire gripper module 54 to move above the clamping mechanism 3. After the wire gripper module 54 reaches above the clamping mechanism 3, the longitudinal drive module 53 drives the wire gripper module 54 to move longitudinally downward until the gripper can accurately release the wire into the clamping mechanism 3, so that the end of the wire is released to be gripped by the wire end clamping assembly 32, and the wire is released to be gripped by the wire clamping assembly 4.

[0072] according to Figure 10 As shown, specifically, the wire gripper module 54 includes a wire gripper assembly 541, a wire end gripper assembly 542, and a support member 543; the longitudinal drive module 53 is drivenly connected to the wire end gripper assembly 542, the support member 543 is disposed on the wire end gripper assembly 542, and the wire gripper assembly 541 is disposed on the support member 543.

[0073] Specifically, the wire gripper assembly 541 is used to grip the entire wire (except for the wire end), ensuring the wire remains stable during transfer. The wire gripper assembly 541 is mounted on the support member 543 and moves with the support member 543. The wire end gripper assembly 542 is used to grip the end of the wire, ensuring the wire end remains stable during transfer. The wire end gripper assembly 542 is mounted on the support member 543 and works in conjunction with the wire gripper assembly 541. That is, the wire gripper assembly 541 is used to grip the wire, and the wire end gripper assembly 542 is used to grip the end of the wire. Under the driving action of the lateral drive module 52 and the longitudinal drive module 53, the wire is stably transferred, for example, to the gripping mechanism 3.

[0074] For example, in the initial state, the wire gripper assembly 541 and the wire end gripper assembly 542 are positioned above the clamping mechanism 3, ready to grip the wire. When the longitudinal drive module 53 is activated, it drives the support member 543 and the gripper assembly to move downwards longitudinally until the wire gripper assembly 541 and the wire end gripper assembly 542 can accurately grip the wire. Once the wire gripper assembly 541 and the wire end gripper assembly 542 reach the gripping position, they perform gripping actions to clamp the wire and the wire end, respectively. Then, the support member 543, the wire gripper assembly 541, and the wire end gripper assembly 542 are driven to move upwards longitudinally. Subsequently, the transverse drive module 52 is activated. The longitudinal drive module 53 is driven to move laterally, moving the wire gripper assembly 541 and the wire end gripper assembly 542 above the target position, such as above the clamping mechanism 3. Then, the longitudinal drive module 53 is activated to drive the support member 543, the wire gripper assembly 541 and the wire end gripper assembly 542 to move longitudinally downward, placing the wire in a position that can be clamped by the clamping mechanism 3. Finally, the wire gripper assembly 541 and the wire end gripper assembly 542 release the wire so that the wire and the wire end can be fixedly clamped by the clamping mechanism 3.

[0075] according to Figure 11 As shown, more specifically, the wire clamp assembly 541 includes a fourth drive member 545 and two first clamps 544; the fourth drive member 545 is disposed on the support member 543, and the fourth drive member 545 is drivenly connected to each of the first clamps 544, which can drive each of the first clamps 544 to move closer or further away from each other.

[0076] Specifically, the fourth driving component 545 is the power source for the wire gripper assembly 541, used to drive the opening and closing of the two first grippers 544. The two first grippers 544 are symmetrically arranged and connected to the driving end of the fourth driving component 545, and can move closer or further apart to achieve the function of gripping and releasing the wire. When it is necessary to grip the wire, the two first grippers 544 are moved to a position where the wire can be gripped by the horizontal driving module 52 and the vertical driving module 42. Then, the fourth driving component 545 drives each first gripper 544 to move closer to each other until the wire can be fixedly gripped. When releasing the wire, the fourth driving component 545 only needs to drive each first gripper 544 to move further apart until the wire can be released. With this configuration, the fourth driving component 545 can provide high-precision motion control to ensure that the first grippers 544 can accurately grip and release the wire.

[0077] It is understood that the fourth driving component 545 in this embodiment of the present invention is an HFR cylinder, which is driven and connected to the first gripper 544 by the power output shaft of the HFR cylinder.

[0078] according to Figure 11 As shown, the wire end gripper assembly 542 includes a fifth drive member 547, a lifting frame 548, and two second grippers 546. The lifting frame 548 is disposed at the drive end of the longitudinal drive module 53, and the fifth drive member 547 is disposed on the lifting frame 548 and drivenly connected to each of the second grippers 546. The fifth drive member 547 can drive each of the second grippers 546 to move closer to or further away from each other.

[0079] Specifically, the fifth drive unit 547 is the power source for the wire end gripper assembly 542, used to drive the opening and closing of the two second grippers 546. The lifting frame 548 is installed at the drive end of the longitudinal drive module 53 and moves with the longitudinal drive module 53 to ensure that the lifting frame 548 can effectively transmit the power of the longitudinal drive module 53 to each second gripper 546. The two second grippers 546 are symmetrically arranged and installed at the drive end of the fifth drive unit 547. The fifth drive unit is used to drive each second gripper 546 to move closer or further away from each other to achieve clamping and releasing of the wire end.

[0080] It should be noted that the fifth driving member 547 and the two second grippers 546 are similar in technical principle to the fourth driving member 545 and the two first grippers 544 in the above embodiment, so their operating principle will not be described in detail here.

[0081] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any person skilled in the art can easily conceive of various equivalent modifications or substitutions within the technical scope disclosed in this utility model, and these modifications or substitutions should all be covered within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the scope of the claims.

Claims

1. A wire end splitting device, characterized in that, The wire end splitting device includes: Workbench; A separation mechanism includes a first support frame, a cutting assembly, and two separation seats; the first support frame is disposed at the upper end of the worktable; each of the separation seats is disposed on the first support frame, and a separation cavity is provided in the separation seat; the cutting assembly is ellipsably disposed on the first support frame, and the cutting end of the cutting assembly is located directly above the separation cavity; The clamping mechanism includes a pushing component, a wire clamping component, and two wire end clamping components; the wire clamping component and each of the wire end clamping components are disposed on the pushing component; the pushing component is movably disposed on the top of the worktable and can drive the wire end clamping components to move closer to or away from the corresponding separation seat.

2. The wire end splitting device according to claim 1, characterized in that, The cutting assembly includes a first drive unit, a movable base, and two cutting blades; the cutting blades are all disposed on the movable base and located directly above the separation chamber; the first drive unit is disposed on the first support frame and its power output shaft is connected to the movable base.

3. The wire end splitting device according to claim 1, characterized in that, Each of the wire end clamping assemblies includes a connecting frame, a second driving member, and two first clamping parts; the connecting frame is disposed on the pushing assembly; the second driving member is disposed on the connecting frame and is drivenly connected to each of the first clamping parts.

4. The wire end splitting device according to claim 1, characterized in that, The wire clamping assembly includes a drive module and two second clamping parts; the drive module is disposed on the push assembly and is drivenly connected to each of the second clamping parts.

5. The wire end splitting device according to claim 4, characterized in that, The drive module includes a third drive component, a guide rail, a gear, two racks, and two moving parts. The gear is rotatably mounted on the push assembly, the guide rail is mounted above the gear, each of the second clamping parts is fixed to the corresponding moving part, and each moving part is movably sleeved on the guide rail. One rack is fixed to one of the moving parts, and the other rack is fixed to the other moving part. The gear is located between the two racks and meshes with each rack. The power output shaft of the third drive component is connected to one of the racks.

6. The wire end splitting device according to claim 4, characterized in that, Each of the second clamping parts is provided with an anti-detachment part at its top.

7. The wire end splitting device according to claim 1, characterized in that, The wire end splitting device further includes a wire transfer mechanism, which is located at the upper end of the workbench and can be moved above the clamping mechanism. The wire transfer mechanism includes a second support frame, a transverse drive module, a longitudinal drive module, and a wire gripper module; The second support frame is disposed on the workbench, the transverse drive module is disposed on the second support frame and is driven connected to the longitudinal drive module, and the longitudinal drive module is driven connected to the wire clamp module.

8. The wire end splitting device according to claim 7, characterized in that, The wire clamp module includes a wire clamp assembly, a wire end clamp assembly, and a support member; the longitudinal drive module is drivenly connected to the wire end clamp assembly, the support member is disposed on the wire end clamp assembly, and the wire clamp assembly is disposed on the support member.

9. The wire end splitting device according to claim 8, characterized in that, The wire clamping claw assembly includes a fourth driving member and two first clamping claws; the fourth driving member is disposed on the support member and is drivingly connected to each of the first clamping claws.

10. The wire end splitting device according to claim 8, characterized in that, The wire end gripper assembly includes a fifth drive member, a lifting frame, and two second grippers; the lifting frame is disposed at the drive end of the longitudinal drive module, and the fifth drive member is disposed on the lifting frame and drivenly connected to each of the second grippers.

Citation Information

Patent Citations

  • Wire single-end terminal crimping and tin dipping machine

    CN217823667U