A device for cutting sprues from cast steel pieces

CN224642327UActive Publication Date: 2026-08-18QINGZHOU JUNKAI IND EQUIP CO LTD
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Patent Information

Application Number
CN202522057269.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-24
Publication Date
2026-08-18
Estimated Expiration
2035-09-24

AI Technical Summary

Technical Problem

[0003]上述方案通过设置有放置板、压板、弹簧、齿条、转杆和推板等部件,使得工人在使用本设备对铸件浇口进行切割时,只需将待切割的工件放置在放置板内部的固定槽当中,启动切割设备与电机即可自动的对工件进行切割,但在实际使用中,切割过程会在铸钢件表面产生高温,而高温会使得浇口与铸件连接区域产生显著的温度梯度和热应力,若材料空淬倾向性高或导热性差,则材料局部的急冷急热极易诱发微观甚至宏观裂纹,影响产品的质量,因此开发一种铸钢件加工浇口切割装置

Benefits of technology

[0013]通过通料框以及通料框中设置的承接台,将要加工的铸钢件送至切割装置下方,对铸钢件进行加工,同时在通料框的内壁之间设置有加热圈,对通过通料框的铸钢件进行加热,从而在切割铸钢件时,让铸钢件的温度变化较小,避免了铸钢件产生较大的温度梯度和热应力,进而保护铸钢件,杜绝铸钢件在热切割过程中产生裂纹,提高铸钢件切割后的品质。

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Abstract

The utility model discloses a cast steel piece processing gate cutting device relates to cast steel piece technical field. Including cutting seat, one end top side of cutting seat is fixedly connected with a material passing frame, and the inner wall between material passing frame is fixedly wound with a heating ring, the bottom side inner wall fixedly connected with a receiving table of material passing frame, the top side swing joint of receiving table has a plurality of feeding bottom wheels, and the rotation direction of feeding bottom wheel is identical with material passing frame. The utility model discloses a material passing frame and the receiving table that is arranged in material passing frame, and the cast steel piece that will be processed is sent to cutting device below, and the cast steel piece is processed, and the inner wall between material passing frame is provided with the heating ring simultaneously, and the cast steel piece that passes through material passing frame is heated to change the temperature of cast steel piece little when cutting cast steel piece, avoid the cast steel piece to produce greater temperature gradient and thermal stress, and further protect cast steel piece, and prevent the crack of cast steel piece in the hot cutting process, improve the quality after cutting of cast steel piece.
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Description

Technical Field

[0001] This utility model relates to the field of cast steel parts technology, specifically a gate cutting device for processing cast steel parts. Background Technology

[0002] After the production of cast steel parts is completed, it is often necessary to separate the sprue cup from the casting using a specific cutting device. Most existing sprue cutting devices for cast steel parts involve a worker placing the workpiece to be cut on the end face of a worktable and fixing it, then starting the cutting equipment, which consists of a cutting blade and a drive source, to cut the casting. Existing sprue cutting devices for cast steel parts (Announcement No.: CN222985696U) exhibit at least the following defects in use:

[0003] The above-mentioned solution, by setting up components such as a placement plate, pressure plate, spring, rack, rotating rod, and push plate, allows workers to cut casting gates by simply placing the workpiece to be cut in the fixed groove inside the placement plate and starting the cutting equipment and motor. However, in actual use, the cutting process generates high temperatures on the surface of the cast steel part. These high temperatures cause a significant temperature gradient and thermal stress in the connection area between the gate and the casting. If the material has a high tendency to air quench or poor thermal conductivity, the rapid cooling and heating of the material in a localized area can easily induce micro or even macro cracks, affecting the quality of the product. Therefore, a gate cutting device for processing cast steel parts is needed. Utility Model Content

[0004] The main purpose of this utility model is to provide a gate cutting device for processing cast steel parts, which can effectively solve the problems in the background art.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0006] A gate cutting device for processing cast steel parts includes a cutting base. A material feeding frame is fixedly connected to the top side of one end of the cutting base, and a receiving slope is formed on the top side of the other end of the cutting base. A heating coil is fixedly wound between the inner walls of the material feeding frame. A receiving platform is fixedly connected to the bottom inner wall of the material feeding frame. Multiple feeding wheels are rotatably connected to the top side of the receiving platform. The rotation direction of all the feeding wheels is consistent with the extension direction of the material feeding frame. A sliding side frame is fixedly connected to each side of the receiving platform. A rotating ring is rotatably connected between the inner walls of each sliding side frame. The bottom inner wall of the rotating ring is flush with the top surface of the feeding wheel. A cutting table is fixedly connected to the top of the side of the material feeding frame facing a receiving slope. A cutting device is fixedly connected between the inner walls of the cutting table.

[0007] Preferably, a top platform is fixedly connected to the top side of the feed frame, a clamping frame is fixedly connected to the top of one side of the top platform, a clamping and fixing machine is fixedly connected to the top side of the clamping frame, and a lifting rod is fixedly connected to the output end of the clamping and fixing machine. The bottom end of the lifting rod passes through the top platform and extends into the interior of the feed frame.

[0008] Preferably, a clamping top frame is fixedly connected to the bottom end of the lifting rod, the clamping top frame is directly opposite the receiving platform, a clamping rotating wheel is rotatably connected to the bottom center of the clamping top frame, and a set of clamping feeding wheels are rotatably connected between the inner walls of the two ends of the clamping top frame.

[0009] Preferably, the rotation direction of the clamping rotating wheel is perpendicular to the extension direction of the feed frame, and the rotation direction of all the clamping feeding wheels is consistent with the extension direction of the feed frame.

[0010] Preferably, one side of the receiving slope extends to the outside of the cutting seat, and a feeding channel is fixedly connected to the side of the cutting seat facing the extending direction of the receiving slope, with the top surface of the feeding channel and the surface of the receiving slope smoothly connected.

[0011] Preferably, a transmission frame is fixedly connected to the side of the cutting seat facing away from the receiving slope, and a transmission wheel is rotatably connected between the inner walls of the transmission frame, with the top outer edge of the transmission wheel and the bottom inner edge of the rotating ring being flush.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] The cast steel part to be processed is fed to the bottom of the cutting device through the feed frame and the receiving platform set in the feed frame. The cast steel part is processed, and heating coils are set between the inner walls of the feed frame to heat the cast steel part passing through the feed frame. This makes the temperature change of the cast steel part smaller during cutting, avoids large temperature gradients and thermal stress in the cast steel part, protects the cast steel part, prevents cracks from forming in the cast steel part during hot cutting, and improves the quality of the cast steel part after cutting. Attached Figure Description

[0014] Figure 1 This is an isometric view of the present invention;

[0015] Figure 2 This is a schematic diagram of the heating and polishing device of this utility model;

[0016] Figure 3 This is a schematic diagram of the clamping device structure of this utility model;

[0017] Figure 4 This is a schematic diagram of the cutting seat device of this utility model.

[0018] In the diagram: 101, feeding frame; 102, top platform; 103, cutting device; 104, cutting table; 105, heating coil; 106, receiving platform; 107, sliding side frame; 108, rotating ring; 109, feeding bottom wheel; 201, clamping frame; 202, clamping fixing machine; 203, lifting rod; 204, clamping feeding wheel; 205, clamping top frame; 206, clamping rotating wheel; 301, cutting seat; 302, receiving slope; 303, transmission wheel; 304, unloading channel; 305, rotating motor; 306, transmission frame; 307, support foot. Detailed Implementation

[0019] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0020] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0021] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0022] Please see Figures 1-4 This utility model provides a technical solution:

[0023] A gate cutting device for processing cast steel parts includes a cutting seat 301. A material passage frame 101 is fixedly connected to the top side of one end of the cutting seat 301, and a receiving slope 302 is formed on the top side of the other end of the cutting seat 301. One side of the receiving slope 302 extends to the outside of the cutting seat 301, and a discharge channel 304 is fixedly connected to the side of the cutting seat 301 facing the extension direction of the receiving slope 302. The top surface of the discharge channel 304 and the surface of the receiving slope 302 are smoothly connected. Multiple support feet 307 are fixedly connected to the bottom side of the cutting seat 301. The finished cast steel parts after being cut fall into the receiving slope 302 and slide down into a collection device through the discharge channel 304, facilitating subsequent processing by the operator to obtain the finished product.

[0024] A heating coil 105 is fixedly wound around the inner wall of the material passage frame 101. The operation of the heating coil 105 heats the cast steel part passing through the material passage frame 101, facilitating the gate cutting process. A receiving platform 106 is fixedly connected to the bottom inner wall of the material passage frame 101. Multiple feeding rollers 109 are rotatably connected to the top side of the receiving platform 106. The rotation direction of all feeding rollers 109 is consistent with the extension direction of the material passage frame 101. The rotation of the feeding rollers 109 allows the material to be transported along the material passage frame 101. In this embodiment, the power source for material transport is not limited, as long as it can drive the cast steel part to move along the material passage frame 101.

[0025] A sliding side frame 107 is fixedly connected to each side of the receiving platform 106. A rotating ring 108 is rotatably connected between the inner walls of each sliding side frame 107. The bottom inner wall of the rotating ring 108 is flush with the top surface of the feeding wheel 109. A cutting table 104 is fixedly connected to the top of the side of the material feeding frame 101 facing a receiving slope 302. A cutting device 103 is fixedly connected between the inner walls of the cutting table 104. In this embodiment, the cutting device 103 is a thermal cutting method such as gas cutting or plasma cutting. Since cast steel parts are generally not solid parts and have internal cavities, they can often only be cut off from the outer wall. By setting the rotating ring 108, the rotation of the cast steel part is supported. When the cutting device 103 is running at a lower power, the rotation of the cast steel part cuts the cast steel part.

[0026] A top platform 102 is fixedly connected to the top side of the feeding frame 101. A clamping frame 201 is fixedly connected to the top of one side of the top platform 102. A clamping and fixing machine 202 is fixedly connected to the top side of the clamping frame 201. A lifting rod 203 is fixedly connected to the output end of the clamping and fixing machine 202. The bottom end of the lifting rod 203 passes through the top platform 102 and extends into the interior of the feeding frame 101. A clamping top frame 205 is fixedly connected to the bottom end of the lifting rod 203. The clamping top frame 205 is directly opposite the receiving platform 106. A clamping rotating wheel 206 is rotatably connected to the bottom center of the clamping top frame 205. A set of clamping feeding wheels 204 are rotatably connected between the inner walls of the two ends of the clamping top frame 205. The rotation direction of the clamping rotating wheel 206 is perpendicular to the extension direction of the feeding frame 101, and the rotation direction of all clamping feeding wheels 204 is consistent with the extension direction of the feeding frame 101. In this embodiment, the cast steel part is fixed by lowering the clamping top frame 205. In this embodiment, the cast steel part being processed is cylindrical. The cast steel part is supported by the clamping feeding wheel 204 to move along the material passing frame 101, and the rotation of the cast steel part is supported by the clamping rotating wheel 206.

[0027] A transmission frame 306 is fixedly connected to the side of the cutting seat 301 facing away from the receiving slope 302. A transmission wheel 303 is rotatably connected between the inner walls of the transmission frame 306. The top outer edge of the transmission wheel 303 is flush with the bottom inner edge of the rotating ring 108. In this embodiment, the surface of the transmission wheel 303 is provided with fine friction ridges to enhance the friction generated when the bottom surface of the cast steel part of the transmission wheel 303 contacts the surface. Thus, the rotation of the transmission wheel 303 drives the rotation of the cast steel part. A rotary motor 305 is fixedly connected to the outer side of the transmission frame 306, and the output end of the rotary motor 305 is fixedly connected to the transmission wheel 303.

[0028] It should be noted that this utility model, as a gate cutting device for processing cast steel parts, uses a material feeding frame 101 and a receiving platform 106 provided in the material feeding frame 101 to send the cast steel part to be processed to the bottom of the cutting device 103 for processing. At the same time, heating coils 105 are provided between the inner walls of the material feeding frame 101 to heat the cast steel part passing through the material feeding frame 101. This results in a smaller temperature change in the cast steel part during cutting, avoiding large temperature gradients and thermal stress, thus protecting the cast steel part, preventing cracks from forming during hot cutting, and improving the quality of the cut cast steel part.

[0029] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended embodiments and their equivalents.

Claims

1. A device for processing a sprue cut of a cast steel piece, comprising a cutting seat (301), characterized in that: A feed frame (101) is fixedly connected to the top side of one end of the cutting seat (301), and a receiving slope (302) is opened on the top side of the other end of the cutting seat (301). A heating coil (105) is fixedly wound around the inner wall of the feed frame (101). A receiving platform (106) is fixedly connected to the bottom inner wall of the feed frame (101). Multiple feeding bottom wheels (109) are rotatably connected to the top side of the receiving platform (106). The rotation direction of all the feeding bottom wheels (109) is the same as the extension of the feed frame (101). With the extension direction consistent, a sliding side frame (107) is fixedly connected to each side of the receiving platform (106). A rotating ring (108) is rotatably connected between the inner walls of each sliding side frame (107). The bottom inner wall of the rotating ring (108) is flush with the top surface of the feeding bottom wheel (109). A cutting table (104) is fixedly connected to the top of the material passing frame (101) facing a receiving slope (302). A cutting device (103) is fixedly connected between the inner walls of the cutting table (104).

2. A device for processing a sprue cut of a cast steel piece according to claim 1, characterized in that: A top platform (102) is fixedly connected to the top side of the feed frame (101). A clamping frame (201) is fixedly connected to the top of one side of the top platform (102). A clamping and fixing machine (202) is fixedly connected to the top side of the clamping frame (201). A lifting rod (203) is fixedly connected to the output end of the clamping and fixing machine (202). The bottom end of the lifting rod (203) passes through the top platform (102) and extends into the interior of the feed frame (101).

3. A device for processing a sprue cut of a cast steel piece according to claim 2, characterized in that: The bottom end of the lifting rod (203) is fixedly connected to a clamping top frame (205), which is directly opposite the receiving platform (106). A clamping rotating wheel (206) is rotatably connected to the bottom center of the clamping top frame (205), and a set of clamping feeding wheels (204) are rotatably connected between the inner walls of the two ends of the clamping top frame (205).

4. A device for processing a sprue cut of a cast steel piece according to claim 3, characterized in that: The rotation direction of the clamping rotating wheel (206) is perpendicular to the extension direction of the feed frame (101), and the rotation direction of all the clamping feeding wheels (204) is consistent with the extension direction of the feed frame (101).

5. The apparatus of claim 1 wherein: One side of the receiving slope (302) extends to the outside of the cutting seat (301), and a feeding channel (304) is fixedly connected to the side of the cutting seat (301) facing the extending direction of the receiving slope (302). The top surface of the feeding channel (304) and the surface of the receiving slope (302) are smoothly connected.

6. A device for processing a sprue cut of a cast steel piece according to claim 1, characterized in that: A transmission frame (306) is fixedly connected to the side of the cutting seat (301) facing away from the receiving slope (302). A transmission wheel (303) is rotatably connected between the inner walls of the transmission frame (306). The top outer edge of the transmission wheel (303) is flush with the bottom inner edge of the rotating ring (108).

Citation Information

Patent Citations

  • Sprue cutting device for steel casting machining

    CN222985696U