An integrated high-efficiency forming tool

Abstract

The utility model discloses an integrated high -efficient forming cutter, including cutting knife mechanism, clamping mechanism and heat dissipation mechanism, cutting knife mechanism includes knife bar and blade, the blade is integrally formed in the bottom of knife bar, clamping mechanism, clamping mechanism includes the multiple metal pipes of slidingly penetrating in the bottom end of knife bar, the bushing of being movably embedded in the inside of knife bar and being connected with metal pipe, the thin spring of being connected with bushing top, two hollow clamps respectively pasting in the front and back two sides of blade, metal pipe bottom end extends to the inside of hollow clamps. In the utility model, when the blade carries out cutting operation, the coolant in the coolant tank is shunted to multiple hoses in turn, then enters the inside of hollow clamps from metal pipe, then multiple spray heads divide these coolants, and the coolant is accurately cast to the cutting edge position of blade, thereby improving the cutting edge heat dissipation efficiency.

Description

Technical Field

[0001] This utility model relates to the field of forming tool technology, specifically an integrated high-efficiency forming tool. Background Technology

[0002] High-efficiency forming tools are advanced cutting tools designed for the rapid and precise machining of specific complex contours or surfaces. They are typically manufactured using high-performance materials such as carbide, CBN, or PCD. By integrating multiple cutting edges or the entire target shape onto a single tool body, they can directly form high-precision workpiece surfaces in a single or a few passes. This significantly reduces machining steps, clamping time, and tool change frequency, thereby greatly improving production efficiency, ensuring machining consistency, and reducing unit cost. They are the ideal choice for achieving high-volume, high-precision, and efficient machining of complex parts.

[0003] To reduce the heat generated during tool operation, tools are used in conjunction with coolant. However, when the coolant flows along the tool body, it tends to disperse along its path, making it difficult to accurately cover the cutting edge area, resulting in low cooling efficiency. Utility Model Content

[0004] This utility model aims to solve one of the technical problems existing in the prior art or related technologies.

[0005] Therefore, the technical solution adopted by this utility model is as follows:

[0006] An integrated high-efficiency forming tool includes a cutting mechanism, a clamping mechanism, and a heat dissipation mechanism. The cutting mechanism includes a tool holder and a blade, with the blade integrally formed at the bottom of the tool holder. The clamping mechanism includes multiple metal tubes that slide through the bottom end of the tool holder, a sleeve movably embedded inside the tool holder and connected to the metal tubes, a thin spring connected to the top of the sleeve, and two hollow clamping plates respectively attached to the front and rear sides of the blade. The bottom ends of the metal tubes extend into the hollow clamping plates. The heat dissipation mechanism includes a coolant tank connected to the top of the tool holder, a hose connecting the metal tubes and the coolant tank, and multiple nozzles connected and communicating with the hollow clamping plates.

[0007] By adopting the above technical solution, when the blade is cutting, the coolant in the coolant tank is sequentially distributed to multiple hoses, and then enters the hollow clamp from the metal pipe. Multiple nozzles then distribute the coolant evenly and precisely pour the coolant onto the blade edge, thereby improving the blade's heat dissipation efficiency.

[0008] In a preferred embodiment, the present invention can be further configured as follows: multiple metal tubes are arranged in pairs, forming two groups, with the two groups of metal tubes located on the front and rear sides of the blade, respectively.

[0009] In a preferred embodiment, the present invention can be further configured such that: a cylindrical cavity suitable for lifting and lowering the tube sleeve is opened inside the knife bar, and the top end of the thin spring is fixedly connected to the top of the inner cavity of the cylindrical cavity.

[0010] In a preferred embodiment, the present invention can be further configured such that: the top of the tool holder has multiple grooves, the multiple grooves are located at the top of multiple cylindrical cavities respectively, and the flexible tube is vertical and slides through the top and bottom of the grooves.

[0011] In a preferred embodiment, the present invention can be further configured as follows: multiple nozzles are arranged at equal intervals in a row at the bottom of the hollow clamping plate, and the bottom ends of the nozzles are bent inward.

[0012] In a preferred embodiment, the present invention can be further configured such that: the bottom end of the blade is movably sleeved with a frame, the hollow clamping plate vertically penetrates the top of the frame, and the nozzle is disposed inside the frame.

[0013] By adopting the above technical solution, the beneficial effects achieved by this utility model are as follows:

[0014] 1. In this utility model, when the blade is cutting, the coolant in the coolant tank is sequentially distributed to multiple hoses, and then enters the hollow clamp from the metal pipe. Then, multiple nozzles distribute the coolant evenly and precisely pour the coolant onto the blade edge, thereby improving the blade's heat dissipation efficiency.

[0015] 2. In this utility model, the blade drives the hollow clamping plate to descend, which causes the workpiece to be processed to push the frame upward. Then the frame, along with the hollow clamping plate, rises, thereby achieving the purpose of reinforcing the blade body in real time and reducing the probability of blade breakage. Attached Figure Description

[0016] Figure 1 This is a perspective view of the overall structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the cutting mechanism of this utility model;

[0018] Figure 3 This is a schematic diagram of the heat dissipation mechanism of this utility model.

[0019] Figure label:

[0020] 100. Cutting mechanism; 110. Blade holder; 120. Blade;

[0021] 200. Heat dissipation mechanism; 210. Metal tube; 220. Tube sleeve; 230. Fine spring; 240. Hollow clamp;

[0022] 300. Heat dissipation mechanism; 310. Coolant tank; 320. Hose; 330. Nozzle;

[0023] 400. Frame. Detailed Implementation

[0024] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be noted that, unless otherwise specified, the embodiments and features of the present utility model can be combined with each other.

[0025] It should be understood that these descriptions are merely exemplary and not intended to limit the scope of this invention.

[0026] The following describes, with reference to the accompanying drawings, some embodiments of the present invention, providing an integrated high-efficiency forming tool.

[0027] Example 1:

[0028] Combination Figure 1-3 As shown, the present invention provides an integrated high-efficiency forming tool, including a cutting mechanism 100, a clamping mechanism 200 and a heat dissipation mechanism 300. The cutting mechanism 100 includes a tool holder 110 and a blade 120, and the blade 120 is integrally formed on the bottom of the tool holder 110.

[0029] The clamping mechanism 200 includes a plurality of metal tubes 210 that slide through the bottom end of the blade 110, a sleeve 220 that is movably embedded inside the blade 110 and connected to the metal tubes 210, a thin spring 230 connected to the top of the sleeve 220, and two hollow clamping plates 240 that are respectively attached to the front and rear sides of the blade 120. The bottom end of the metal tubes 210 extends into the interior of the hollow clamping plates 240.

[0030] The heat dissipation mechanism 300 includes a coolant tank 310 connected to the top of the cutter bar 110, a hose 320 connected between the metal pipe 210 and the coolant tank 310, and a plurality of nozzles 330 connected and communicating with the hollow clamp plate 240.

[0031] Furthermore, multiple metal tubes 210 are arranged in pairs, forming two groups. The two groups of metal tubes 210 are located on the front and rear sides of the blade 120, respectively. The layout design of the metal tubes 210 provides conditions for limiting the position of the two hollow clamps 240, ensuring that the hollow clamps 240 can be firmly attached to the blade body of the blade 120.

[0032] Furthermore, multiple nozzles 330 located at the bottom of the hollow clamping plate 240 are arranged in a row at equal intervals. The bottom ends of the nozzles 330 are bent inward. The layout design of the nozzles 330 ensures that the coolant can be evenly poured onto the blade position of the blade 120, thus ensuring the heat dissipation effect.

[0033] Example 2:

[0034] Combination Figure 3 As shown, based on Embodiment 1, the cutter bar 110 has a cylindrical cavity inside that is suitable for the lifting and lowering of the sleeve 220. The top end of the thin spring 230 is fixedly connected to the top of the inner cavity of the cylindrical cavity. The cylindrical cavity provides the conditions for the lifting and lowering of the sleeve 220, and at the same time, it also provides space for the installation and extension of the thin spring 230.

[0035] Furthermore, the top of the cutter bar 110 is provided with multiple grooves, which are located at the top of multiple cylindrical cavities respectively. The flexible tube 320 is vertical and slides through the top and bottom of the grooves. The grooves serve to house the flexible tube 320 and provide the metal tube 210 with flexible lifting and lowering capabilities.

[0036] Example 3:

[0037] Combination Figure 1 As shown, in the above embodiment, the bottom end of the blade 120 is movably sleeved with a frame 400, the hollow clamp 240 vertically penetrates the top of the frame 400, and the nozzle 330 is located inside the frame 400. The frame 400 is provided to prevent coolant flowing from the nozzle 330 from splashing.

[0038] The working principle and usage process of this utility model are as follows: When the blade 120 is performing a cutting operation, the coolant in the coolant tank 310 is sequentially distributed to multiple hoses 320, and then enters the hollow clamp plate 240 through the metal pipe 210. Then, multiple nozzles 330 evenly distribute the coolant and precisely pour the coolant onto the cutting edge of the blade 120, thereby improving the heat dissipation efficiency of the cutting edge. During this process, the blade 120 drives the hollow clamp plate 240 to descend, which causes the workpiece to be processed to push the frame 400 upward. Then, the frame 400 carries the hollow clamp plate 240 upward, thereby achieving the purpose of reinforcing the blade body of the blade 120 in real time and reducing the probability of the blade 120 breaking.

[0039] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.

Claims

1. A one-piece high-efficiency forming tool, characterized in that, include: A cutting mechanism (100) includes a cutting bar (110) and a blade (120), wherein the blade (120) is integrally formed on the bottom of the cutting bar (110); The clamping mechanism (200) includes a plurality of metal tubes (210) that slide through the bottom end of the blade (110), a sleeve (220) that is movably embedded inside the blade (110) and connected to the metal tubes (210), a thin spring (230) connected to the top of the sleeve (220), and two hollow clamping plates (240) that are respectively attached to the front and rear sides of the blade (120). The bottom end of the metal tubes (210) extends into the hollow clamping plate (240). The heat dissipation mechanism (300) includes a coolant tank (310) connected to the top of the cutter bar (110), a hose (320) connected between the metal tube (210) and the coolant tank (310), and a plurality of nozzles (330) connected and communicating with the hollow clamp (240).

2. The integrated high-efficiency forming tool according to claim 1, characterized in that, Multiple metal tubes (210) are arranged in pairs, forming two groups, with the two groups of metal tubes (210) located on the front and rear sides of the blade (120), respectively.

3. The integrated high-efficiency forming tool according to claim 1, characterized in that, The tool holder (110) has a cylindrical cavity inside that is suitable for the lifting and lowering of the sleeve (220), and the top end of the thin spring (230) is fixedly connected to the top of the inner cavity of the cylindrical cavity.

4. The integrated high-efficiency forming tool according to claim 3, characterized in that, The top of the cutter bar (110) has multiple grooves, which are located at the top of multiple cylindrical cavities. The flexible tube (320) is vertical and slides through the top and bottom of the grooves.

5. The integrated high-efficiency forming tool according to claim 1, characterized in that, Multiple nozzles (330) located at the bottom of the hollow clamp plate (240) are arranged in a row with equal spacing, and the bottom ends of the nozzles (330) are bent inward.

6. The integrated high-efficiency forming tool according to claim 1, characterized in that, The bottom end of the blade (120) is movably sleeved with a frame (400), the hollow clamp (240) extends vertically through the top of the frame (400), and the nozzle (330) is located inside the frame (400).

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