A laser hole cutting tool clamp for stainless steel pipe bending type pipe

Abstract

The utility model discloses a stainless steel pipe bending type pipe laser hole cutting frock clamp relates to automobile exhaust system stainless steel thin wall pipe processing equipment technical field, including equipment base, rotation axis, clamp fixed core, clamp, bending type pipe product, laser cutting ware, the utility model discloses realized the full -automatic operation of stainless steel pipe hole processing, completely eliminated the unstable factor of artificial operation, has guaranteed the relative position consistency between product parts and part, has improved product consistency and assembly accuracy significantly, the processing efficiency has been promoted about 20 times relative to traditional manual work, has shortened production cycle significantly, has satisfied the demand of large -scale production, the improvement of processing efficiency and cost reduction make product more have market competitiveness, and customer satisfaction improves significantly, the utility model discloses can be adjusted quickly according to the demand of different products, and the adaptability is strong, is widely used in the hole processing field of automobile stainless steel pipe and other similar products, has higher popularization value.

Description

Technical Field

[0001] This utility model relates to the technical field of stainless steel thin-walled tube processing equipment for automotive exhaust systems, specifically a laser cutting fixture for bent stainless steel tubes. Background Technology

[0002] With the rapid development of the automotive industry, the demand for processing stainless steel tubes for automobiles is increasing, especially in tube hole processing, where the requirements for quality, efficiency, and consistency are becoming increasingly stringent. Traditional stainless steel tube hole processing mainly relies on manual operation, including manual positioning, clamping, and drilling. However, this traditional process has many problems, seriously affecting production efficiency and product quality.

[0003] First, in traditional processes, manual positioning and clamping operations typically take 2-3 minutes to complete, while manual drilling of each hole takes approximately 1 minute. For multi-hole machining, the time required is even longer, resulting in low overall processing efficiency. Second, because the accuracy of manual positioning is difficult to guarantee, significant differences in positioning between different operators lead to inconsistent hole positions on the product, affecting product consistency and assembly accuracy. Furthermore, manual drilling places high demands on the operator's physical strength; prolonged operation can easily lead to fatigue, which in turn affects the product's appearance quality and processing stability.

[0004] These problems not only directly lead to a decline in product quality but also increase labor costs and reduce the product's market competitiveness. At the same time, customers have increasingly higher demands for product quality and delivery time, which traditional processes struggle to meet, resulting in decreased customer satisfaction. Utility Model Content

[0005] The purpose of this utility model is to provide a laser cutting fixture for bending stainless steel pipes, so as to solve the problems mentioned in the background art, such as low processing efficiency, poor product quality consistency, high labor cost, and high labor intensity in the drilling operation of stainless steel pipes.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a laser cutting fixture for bent stainless steel pipes, comprising an L-shaped equipment base with a rotating shaft on its upper part, a fixture centering point at the axis of the rotating shaft, a fixture being mounted on the fixture centering point, the fixture positioning and fixing the bent pipe product, and a laser cutter being mounted above the bent pipe product; the equipment base includes a horizontally arranged base plate and a base upright plate on one short side, the rotating shaft being mounted on the side of the base upright plate near the base plate; the rotating shaft includes a rotating shaft seat with a fixture centering point at its axis; The clamping and centering device includes a cylindrical centering shaft tube, into which a clamp is inserted. The clamp includes a clamping shaft rod that can be inserted into the centering shaft tube. An upper clamp is fixed to the other end of the clamping shaft rod, and a lower clamp is bolted to the upper clamp. An inclined circular hole is provided between the upper and lower clamps, and a bent tube product is inserted therein. The tube axis of the opening portion of the bent tube product is coaxial with the clamping shaft rod. The laser cutter is mounted above the bent tube product via a bracket, and a laser cutting head is provided below the laser cutter. The laser cutting head can emit laser light and perform hole cutting operations on the bent tube product.

[0007] Preferably, a plurality of reinforcing ribs are provided between the base plate and the base upright plate.

[0008] Preferably, the rotating shaft seat is cylindrical and has a bearing inside. A rotating shaft is mounted on the bearing and passes through the rotating shaft seat and the base plate, connecting to a rotary motor. The other end of the rotating shaft is connected to a coaxial rotating disk. The other side of the rotating disk has a spiral groove and is engaged with three chuck jaws on the same circumference. A disc-shaped jaw guide plate is provided at the opening of the rotating shaft seat. The jaw guide plate has radial jaw guide grooves at positions corresponding to the three chuck jaws. A fixture center can be fixedly mounted by the three chuck jaws.

[0009] Preferably, a threaded through hole is provided on the side wall of the mandrel tube, and a locking bolt is provided in the threaded through hole.

[0010] Preferably, the upper end of the lower clamp is provided with an arc-shaped groove that matches the curvature of the bent tube product.

[0011] Preferably, the mandrel tube has multiple tubes with different diameters.

[0012] Preferably, the clamps are provided in various ways depending on the specifications of the bent tube product.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. This utility model provides a fixture combined with laser cutting to realize fully automated operation of machining stainless steel pipe holes for automobiles, completely eliminating the unstable factors of human operation, ensuring the consistency of the relative position between product parts, and significantly improving product consistency and assembly accuracy.

[0015] 2. The fully automated operation of this utility model greatly reduces the labor intensity of operators and improves the working environment; at the same time, combined with the quick positioning function of the fixture, it can achieve efficient and precise hole processing. Compared with the traditional manual drilling, which takes about 1 minute to process each hole, the processing efficiency is increased by about 20 times, significantly shortening the production cycle and meeting the needs of large-scale production.

[0016] 3. Traditional processes rely on skilled operators for manual positioning and drilling, resulting in high labor costs. This invention reduces reliance on skilled operators through automated operation, thereby lowering labor costs and improving production efficiency, thus further enhancing economic benefits.

[0017] 4. This utility model ensures the consistency of the hole area position and processing accuracy of the product through precise tooling positioning and laser cutting technology, which significantly improves product quality; at the same time, the increase in processing efficiency and the reduction in cost make the product more competitive in the market and significantly improve customer satisfaction.

[0018] 5. The tooling fixture of this utility model can be quickly adjusted and programmed according to the needs of different products. It is highly adaptable and can be widely used in the field of hole processing of stainless steel pipes for automobiles and other similar products. It has high promotional value. Attached Figure Description

[0019] Figure 1 This is an isometric drawing of the present invention;

[0020] Figure 2 for Figure 1 Structural diagram;

[0021] Figure 3 for Figure 2 Main view;

[0022] Figure 4 for Figure 3 Right view;

[0023] In the diagram: Equipment base-1, base bottom plate-11, base upright plate-12, reinforcing rib-13, rotating shaft-2, rotating shaft seat-21, chuck jaws-22, jaw guide plate-23, fixture core-3, core-setting shaft tube-31, threaded through hole-32, fixture-4, fixture shaft rod-41, upper fixture-42, lower fixture-43, bent tube product-5, laser cutter-6, laser cutting head-61. Detailed Implementation

[0024] To enable those skilled in the art to better understand the technical solutions of this utility model, the technical solutions in the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings and specific embodiments.

[0025] Please refer to Figure 1-4 , Figure 1 This is an isometric drawing of the present invention; Figure 2 for Figure 1 Structural diagram; Figure 3 for Figure 2 Main view; Figure 4 for Figure 3 Right view.

[0026] This utility model provides a laser cutting fixture for stainless steel pipe bends, used to assist in fixing and rotating stainless steel pipe bends of various specifications during laser cutting; it includes an L-shaped equipment base 1, a rotating shaft 2 is provided on the upper part of the equipment base 1, a fixture centering 3 is provided at the axis of the rotating shaft 2, a fixture 4 is provided through the fixture centering 3, the bend product 5 is positioned and fixed by the fixture 4, and a laser cutter 6 is provided above the bend product 5.

[0027] The equipment base 1 includes a horizontally arranged base plate 11, and a vertical base plate 12 is provided at one short side of the base plate 11. A plurality of reinforcing ribs 13 are provided between the base plate 11 and the base plate 12 to ensure structural strength. A rotating shaft 2 is provided above the reinforcing ribs 13 on the base plate 12.

[0028] The rotating shaft 2 includes a rotating shaft seat 21 located on one side of the base plate 12 on the base bottom plate 11. The rotating shaft seat 21 is cylindrical and contains a bearing. The rotating shaft is mounted on the bearing. The rotating shaft passes through the rotating shaft seat 21 and the base plate 12 and is connected to a rotary motor on the other side of the base plate 12. The other end of the rotating shaft is connected to a coaxial rotating disk. The other side of the rotating disk has a spiral groove and is engaged with three chuck jaws 22 on the same circumference. The clamping core 3 can be fixedly mounted by the three chuck jaws 22. A disc-shaped jaw guide plate 23 is provided at the opening of the rotating shaft seat 21. The jaw guide plate 23 has radial jaw guide grooves 24 at corresponding positions to the three chuck jaws 22, which can assist the radial movement of the chuck jaws 22, thereby retracting and fixing the clamping core.

[0029] The clamping core 3 includes a cylindrical core sizing tube 31, into which a clamp 4 is inserted. The core sizing tube 31 has multiple cores of different diameters, so it can be used to fix clamps 4 of various specifications. A threaded through hole 32 is provided on the side wall of the core sizing tube 31, and a locking bolt is provided in the threaded through hole 32 for locking and fixing the clamp 4.

[0030] The clamp 4 is configured in various ways depending on the specifications of the bent tube product 5. All of them include a clamp shaft 41 that can be inserted into the mandrel tube 31. The other end of the clamp shaft 41 is fixedly connected to an upper clamp 42. The upper clamp 42 is bolted to a lower clamp 43. An inclined circular hole is provided between the upper clamp 42 and the lower clamp 43. The bent tube product 5 can be inserted into the inclined circular hole, and the axis of the opening of the bent tube product 5 inserted into the inclined circular hole is coaxial with the axis of the clamp shaft 41. Thus, when the bent tube product 5 is drilled, it can be driven to rotate, thereby completing the drilling operation on the tube wall.

[0031] In addition, an arc-shaped groove matching the curvature of the bent tube product 5 is provided at the upper end of the lower clamp 43 to assist in fixing the bent tube product 5, thereby ensuring that the axis of the opening of the bent tube product 5 is horizontal.

[0032] The laser cutter 6 is mounted above the bent tube product 5 via a bracket, and a laser cutting head 61 is mounted below the laser cutter 6. The laser cutting head 61 can emit laser light and perform hole cutting on the bent tube product 5.

[0033] Although embodiments of the present invention have been shown and described, it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. Based on the embodiments of the present invention, it will be understood by those skilled in the art that all other embodiments obtained by making various changes, modifications, substitutions and alterations to these embodiments without departing from the principles and spirit of the present invention and without creative effort are within the scope of protection of the present invention.

Claims

1. A laser cutting fixture for bending stainless steel pipes, characterized in that: The equipment includes an L-shaped base (1) with a rotating shaft (2) on its upper part. A clamping core (3) is provided at the center of the rotating shaft (2). A clamp (4) is provided through the clamping core (3). The clamp (4) positions and fixes a bent tube product (5). A laser cutter (6) is provided above the bent tube product (5). The equipment base (1) includes a horizontally arranged base plate (11) and a base upright plate (12) at one of its short sides. The rotating shaft (2) is provided on the side of the base upright plate (12) near the base plate (11). The rotating shaft (2) includes a rotating shaft seat (21) and a clamping core (3) is provided at its center. The clamping core (3) includes a cylindrical core shaft tube (31). A clamp (4) is inserted into the tube (31); the clamp (4) includes a clamp shaft (41) that can be inserted into the mandrel tube (31), and an upper clamp (42) is fixed to the other end of the clamp shaft (41). The upper clamp (42) is bolted to a lower clamp (43). An inclined circular hole is provided between the upper clamp (42) and the lower clamp (43) and a bent tube product (5) is inserted therein. The tube axis of the opening part of the bent tube product (5) is coaxial with the clamp shaft (41). The laser cutter (6) is set above the bent tube product (5) by a bracket. A laser cutting head (61) is set below the laser cutter (6). The laser cutting head (61) can emit laser and perform cutting operation on the bent tube product (5).

2. The stainless steel pipe bending laser cutting fixture according to claim 1, characterized in that: Multiple reinforcing ribs (13) are provided between the base plate (11) and the base plate (12).

3. The stainless steel pipe bending laser cutting fixture according to claim 2, characterized in that: The rotating shaft seat (21) is cylindrical and has a bearing inside. A rotating shaft is mounted on the bearing. The rotating shaft passes through the rotating shaft seat (21) and the base plate (12) and is connected to a rotating motor. The other end of the rotating shaft is connected to a coaxial rotating disk. The other side of the rotating disk has a spiral groove and is engaged with three chuck jaws (22) on the same circumference. A disc-shaped jaw guide plate (23) is provided at the opening of the rotating shaft seat (21). The jaw guide plate (23) has radial jaw guide grooves (24) at the corresponding positions of the three chuck jaws (22). The clamping core (3) can be fixedly mounted through the three chuck jaws (22).

4. The stainless steel pipe bending laser cutting fixture according to claim 3, characterized in that: A threaded through hole (32) is provided on the side wall of the mandrel tube (31), and a locking bolt is provided in the threaded through hole (32).

5. The stainless steel pipe bending laser cutting fixture according to claim 4, characterized in that: An arc-shaped groove matching the curvature of the bent tube product (5) is provided at the upper end of the lower clamp (43).

6. The stainless steel pipe bending laser cutting fixture according to any one of claims 1-5, characterized in that: The mandrel tube (31) has multiple tubes with different diameters.

7. The stainless steel pipe bending laser cutting fixture according to claim 6, characterized in that: The clamp (4) is provided in various ways depending on the specifications of the bent tube product (5).

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