A carrier roller welding tool

Abstract

The utility model relates to a kind of roll welding tool, comprising: T telescopic mechanism, oblique connecting rod, horizontal rod, side rod, horizontal adjusting square steel, intermediate pillar positioning plate, external pillar positioning plate, vertical telescopic rod, bottom edge angle steel positioning plate;Centering groove is opened in the intermediate pillar positioning plate and the external pillar positioning plate, hexagonal head bolt is penetrated in the centering groove, nut is screwed on the hexagonal head bolt and detachably fixed and installed on the intermediate pillar positioning plate and the external pillar positioning plate.The utility model is accurately positioned to the intermediate pillar of aligning support, external pillar, ensure that the roll slot opening on the intermediate pillar, external pillar is connected into axis in the same plane, avoid eccentricity and other problems caused by artificial positioning, ensure that roll is installed to aligning support, movement direction is consistent, rotates smoothly, so that belt conveyor is small when operating, noise is low, and life is long;Provide stable welding position, improve welding efficiency.

Description

Technical Field

[0001] This utility model relates to the field of idler roller production technology, and in particular to an idler roller welding fixture. Background Technology

[0002] Idler rollers are key rolling components on belt conveyors. The self-aligning bracket for rotating the rollers typically consists of bottom angle steel, intermediate supports, and outer supports. The materials for the bottom angle steel, intermediate supports, and outer supports are generally angle steel and channel steel. These parts need to be welded together to form a whole. Idler roller welding fixtures are auxiliary tools used to accurately position the various parts of the self-aligning bracket during the manufacturing process of the idler roller bracket. Their core objective is to ensure welding quality, improve production efficiency, and reduce labor intensity. Existing idler roller welding fixtures only focus on limiting the horizontal distance between the intermediate supports and outer supports, without paying attention to whether the grooves on the roller shafts on the intermediate supports and outer supports are on the same plane or coaxial. This can easily cause the rollers to rotate in different directions after installation, affecting the normal operation of the belt conveyor. Utility Model Content

[0003] This utility model aims to address the shortcomings of existing technologies by providing a roller welding fixture.

[0004] To achieve the above objectives, this utility model adopts the following technical solution: a roller welding fixture, comprising: a T-shaped telescopic mechanism, an inclined connecting rod, a horizontal rod, a side rod, a horizontal adjusting square steel, a middle support positioning plate, an outer support positioning plate, a vertical telescopic rod, and a bottom angle steel positioning plate; both ends of the T-shaped telescopic mechanism are fixedly connected to the inclined connecting rod, the lower end of the T-shaped telescopic mechanism is fixedly connected to the horizontal adjusting square steel, the lower end of the inclined connecting rod is fixedly connected to the side rod, the inner side of the side rod is fixedly connected to the horizontal rod, and the bottom of the T-shaped telescopic mechanism is fixedly connected to the horizontal adjusting square steel. The horizontal bar is fixedly connected to the inner sides of both ends of the horizontal adjusting square steel. A vertical telescopic bar is fixedly connected to the bottom of the horizontal adjusting square steel. A bottom angle steel positioning plate is fixedly connected to the bottom of the vertical telescopic bar. A middle support positioning plate is fixedly installed on the outer side of the horizontal bar. An outer support positioning plate is installed on the outer side of the side bar. A centering groove is opened on both the middle support positioning plate and the outer support positioning plate. A hexagonal head bolt passes through the centering groove. A nut is screwed onto the hexagonal head bolt and is detachably fixed to the middle support positioning plate and the outer support positioning plate.

[0005] Furthermore, the T-shaped telescopic mechanism includes: a T-shaped housing, a micro motor, a first transmission wheel, a transmission belt, a second transmission wheel, a bidirectional internally threaded tube, a screw, and an adjusting rod. The bidirectional internally threaded tube is rotatably installed in the T-shaped housing. The first transmission wheel is fixedly installed on the outer side of the middle of the bidirectional internally threaded tube. The first transmission wheel and the second transmission wheel are connected by a transmission belt. A transmission rod is fixedly connected to the center of the second transmission wheel. The micro motor is fixedly installed at the lower end of the T-shaped housing. The transmission rod passes through the wall of the T-shaped housing and is fixedly connected to the output end of the micro motor. The two ends of the bidirectional internally threaded tube are respectively threaded with screws. Adjusting rods are fixedly connected to the outer sides of the screws. The outer side of the adjusting rod extends out of the T-shaped housing and is fixedly connected to the oblique connecting rod.

[0006] Furthermore, the horizontal adjusting square steel is provided with horizontal adjusting grooves at both ends, and the horizontal rod is provided with a horizontal positioning hole on its inner side. The horizontal adjusting square steel and the horizontal rod are tightly connected by bolts passing through the horizontal adjusting grooves and the horizontal positioning holes.

[0007] Furthermore, it also includes an inclined adjustment square steel, which has an inclined adjustment groove. The inclined adjustment square steel is fixedly installed on the top of the external support positioning plate. An inclined positioning hole is provided on the outer end of the side rod. The inclined adjustment square steel is sleeved on the outside of the side rod and is tightly connected by bolts passing through the inclined adjustment groove and the inclined positioning hole.

[0008] Furthermore, two positioning blocks are fixedly installed on the top of the T-shaped telescopic mechanism, and positioning holes are provided on the positioning blocks.

[0009] Furthermore, a synchronizing rod is fixedly connected between the vertical telescopic rods.

[0010] The beneficial effects of this utility model are as follows: By accurately positioning the bottom angle steel, intermediate support, and outer support of the self-aligning bracket, this utility model ensures that the roller grooves on the intermediate support and outer support are connected so that their axes are in the same plane, avoiding problems such as eccentricity caused by manual positioning. This ensures that after the rollers are installed on the self-aligning bracket, their movement direction is consistent and their rotation is smooth, resulting in low resistance, low noise, and long service life of the belt conveyor during operation; it also provides a stable welding position and improves welding efficiency. Attached Figure Description

[0011] Figure 1 This is a cross-sectional view of the structure of this utility model;

[0012] Figure 2 This is a schematic diagram illustrating the use of this utility model;

[0013] In the diagram: 1-T-type telescopic mechanism; 10-T-type housing; 11-micro motor; 12-transmission wheel one; 13-transmission belt; 14-transmission wheel two; 15-double-sided internal threaded pipe; 16-screw; 17-adjusting rod; 2-slanted connecting rod; 3-horizontal rod; 30-intermediate support positioning plate; 300-centering groove; 301-hexagonal head bolt; 302-nut; 4-side rod; 40-external support positioning plate; 41-slanted adjusting square steel; 410-slanted adjusting groove; 5-horizontal adjusting square steel; 50-horizontal adjusting groove; 6-vertical telescopic rod; 60-bottom angle steel positioning plate; 61-synchronizing rod; 7-positioning block;

[0014] The accompanying drawings in this utility model are all schematic diagrams and their sizes do not represent actual dimensions.

[0015] The following will describe in detail the embodiments of this utility model with reference to the accompanying drawings. Detailed Implementation

[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0017] like Figures 1-2 As shown, a roller welding fixture includes: a T-shaped telescopic mechanism 1, an inclined connecting rod 2, a horizontal rod 3, a side rod 4, a horizontal adjusting square steel 5, a middle support positioning plate 30, an outer support positioning plate 40, a vertical telescopic rod 6, and a bottom angle steel positioning plate 60; both ends of the T-shaped telescopic mechanism 1 are fixedly connected to the inclined connecting rod 2, the lower end of the T-shaped telescopic mechanism 1 is fixedly connected to the horizontal adjusting square steel 5, the lower end of the inclined connecting rod 2 is fixedly connected to the side rod 4, the inner side of the side rod 4 is fixedly connected to the horizontal rod 3, the bottom of the T-shaped telescopic mechanism 1 is fixedly connected to the horizontal adjusting square steel 5, and the inner side of the horizontal rod 3 is respectively... Inside both ends of the horizontal adjusting square steel 5, a vertical telescopic rod 6 is fixedly connected to the bottom of the horizontal adjusting square steel 5. A bottom angle steel positioning plate 60 is fixedly connected to the bottom of the vertical telescopic rod 6. A middle support positioning plate 30 is fixedly installed on the outside of the horizontal rod 3. An external support positioning plate 40 is installed on the outside of the side rod 4. A centering groove 300 is opened on both the middle support positioning plate 30 and the external support positioning plate 40. A hexagonal head bolt 301 passes through the centering groove 300. A nut 302 is screwed onto the hexagonal head bolt 301 and is detachably fixed on the middle support positioning plate 30 and the external support positioning plate 40.

[0018] Specifically, the length of the vertical telescopic rod 6 is adjusted, the T-shaped telescopic mechanism 1 is adjusted, the horizontal adjusting square steel 5 and the horizontal rod are fixedly connected, the bottom angle steel positioning plate 60 is placed above the bottom angle steel, the middle support is positioned by the middle support positioning plate 30, and the outer support is positioned by the outer support positioning plate 40. When positioning the middle support and the outer support, the hexagonal head bolt 301 passes through the roller rod slots opened on the middle support and the outer support to limit the front and rear positions of the middle support and the outer support.

[0019] The T-shaped telescopic mechanism 1 includes: a T-shaped housing 10, a micro motor 11, a first transmission wheel 12, a transmission belt 13, a second transmission wheel 14, a bidirectional internally threaded tube 15, a screw 16, and an adjusting rod 17. The bidirectional internally threaded tube 15 is rotatably installed in the T-shaped housing 10. The first transmission wheel 12 is fixedly installed on the outer side of the middle of the bidirectional internally threaded tube 15. The first transmission wheel 12 and the second transmission wheel 14 are connected by transmission belt 13. A transmission rod is fixedly connected to the center of the second transmission wheel 14. The micro motor 11 is fixedly installed at the lower end of the T-shaped housing 10. The transmission rod passes through the wall of the T-shaped housing 10 and is fixedly connected to the output end of the micro motor 11. The two ends of the bidirectional internally threaded tube 15 are respectively threaded with screws 16. Adjusting rods 17 are fixedly connected to the outer side of the screws 16. The outer side of the adjusting rod 17 extends out of the T-shaped housing 10 and is fixedly connected to the oblique connecting rod 2.

[0020] Specifically, turning on the micro motor 11 drives the second transmission wheel 14 to rotate, which in turn drives the first transmission wheel 12 to rotate via the transmission belt 13. The first transmission wheel 12 drives the bidirectional internal thread tube 15 to rotate, causing the screw 16 to move symmetrically to both sides simultaneously, thereby moving the adjusting rod 17.

[0021] The horizontal adjusting square steel 5 has horizontal adjusting grooves 50 at both ends, and the horizontal rod 3 has a horizontal positioning hole on its inner side. The horizontal adjusting square steel 5 and the horizontal rod 3 are tightly connected by bolts passing through the horizontal adjusting grooves 50 and the horizontal positioning hole.

[0022] Specifically, when adjusting the T-shaped telescopic mechanism 1, the horizontal bar 3 moves horizontally within the horizontal adjusting square steel 5. After the horizontal length of the T-shaped telescopic mechanism 1 is determined, the bolts are tightened to fix the horizontal adjusting square steel 5 and the horizontal bar 3.

[0023] It also includes a slanted adjustment square steel 41, which has a slanted adjustment groove 410. The slanted adjustment square steel 41 is fixedly installed on the top of the external support positioning plate 40. A slanted positioning hole is provided on the outer end of the side rod 4. The slanted adjustment square steel 41 is sleeved on the outside of the side rod 4 and is tightly connected by bolts passing through the slanted adjustment groove 410 and the slanted positioning hole.

[0024] Specifically, based on the desired position of the external support, adjust the position of the inclined adjustment square steel 41 on the side rod 4, and tighten the bolts to fix the inclined adjustment square steel 41 and the side rod 4.

[0025] Two positioning blocks 7 are fixedly installed on the top of the T-shaped telescopic mechanism 1, and positioning holes are provided on the positioning blocks 7. When using external tools to fix the fixture, they can cooperate with the positioning holes to prevent shaking.

[0026] Synchronizing rods 61 are fixedly connected between the vertical telescopic rods 6 to ensure that the vertical telescopic rods 6 extend and retract synchronously.

[0027] The working principle of this utility model is as follows: First, adjust the vertical length of the vertical telescopic rod 6, then turn on the micro motor 11 to adjust the horizontal length of the T-shaped telescopic mechanism 1. When adjusting the T-shaped telescopic mechanism 1, the horizontal rod 3 moves horizontally in the horizontal adjusting square steel 5. After the horizontal length of the T-shaped telescopic mechanism 1 is determined, tighten the bolts to fix the horizontal adjusting square steel 5 and the horizontal rod 3. Adjust the position of the oblique adjusting square steel 41 on the side rod 4, and tighten the bolts to fix the oblique adjusting square steel 41 and the side rod 4. Then, place the bottom angle steel positioning plate 60 above the bottom angle steel, position the middle support through the middle support positioning plate 30, and position the outer support through the outer support positioning plate 40. When positioning the middle support and the outer support, the hexagonal head bolt 301 passes through the roller rod slots opened on the middle support and the outer support to limit the front and rear positions of the middle support and the outer support.

[0028] The present invention has been described above with reference to the accompanying drawings. Obviously, the specific implementation of the present invention is not limited to the above-described manner. Any improvements made using the inventive concept and technical solution of the present invention, or direct application to other situations without modification, are all within the protection scope of the present invention.

Claims

1. A welding fixture for idler rollers, characterized in that, include: The T-shaped telescopic mechanism (1), the inclined connecting rod (2), the horizontal rod (3), the side rod (4), the horizontal adjusting square steel (5), the middle support positioning plate (30), the outer support positioning plate (40), the vertical telescopic rod (6), and the bottom angle steel positioning plate (60) are respectively fixedly connected to the inclined connecting rod (2) at both ends, and fixedly connected to the horizontal adjusting square steel (5) at the lower end of the T-shaped telescopic mechanism (1). The side rod (4) is fixedly connected to the lower end of the inclined connecting rod (2), and the inner side of the side rod (4) is fixedly connected to the horizontal rod (3). The bottom of the T-shaped telescopic mechanism (1) is fixedly connected to the horizontal adjusting square steel (5). The inner side of the horizontal rod (3) is respectively inserted through the horizontal rod. The horizontal adjusting square steel (5) is fixedly connected to the bottom of the horizontal adjusting square steel (5) with a vertical telescopic rod (6). The bottom of the vertical telescopic rod (6) is fixedly connected to a bottom edge angle steel positioning plate (60). The horizontal rod (3) is fixedly provided with a middle support positioning plate (30) on the outside. The side rod (4) is provided with an external support positioning plate (40) on the outside. The middle support positioning plate (30) and the external support positioning plate (40) are both provided with a centering groove (300). A hexagonal head bolt (301) is passed through the centering groove (300). A nut (302) is screwed onto the hexagonal head bolt (301) and is detachably fixed on the middle support positioning plate (30) and the external support positioning plate (40).

2. The idler roller welding fixture according to claim 1, characterized in that, The T-shaped telescopic mechanism (1) includes: a T-shaped housing (10), a micro motor (11), a first transmission wheel (12), a transmission belt (13), a second transmission wheel (14), a bidirectional internal threaded tube (15), a screw (16), and an adjusting rod (17). The bidirectional internal threaded tube (15) is rotatably installed in the T-shaped housing (10). The first transmission wheel (12) is fixedly installed on the outer side of the middle of the bidirectional internal threaded tube (15). The first transmission wheel (12) and the second transmission wheel (14) are connected by the transmission belt (13). A transmission rod is fixedly connected to the center of the transmission wheel (14). The micro motor (11) is fixedly installed at the lower end of the T-shaped box (10). The transmission rod passes through the box wall of the T-shaped box (10) and is fixedly connected to the output end of the micro motor (11). The two ends of the bidirectional internal threaded tube (15) are respectively threaded with screws (16). Adjusting rods (17) are fixedly connected to the outside of the screws (16). The outside of the adjusting rods (17) passes through the T-shaped box (10) and is fixedly connected to the oblique connecting rod (2).

3. The roller welding fixture according to claim 2, characterized in that, The horizontal adjustment square steel (5) has horizontal adjustment grooves (50) at both ends, and the horizontal rod (3) has a horizontal positioning hole on its inner side. The horizontal adjustment square steel (5) and the horizontal rod (3) are tightly connected by bolts passing through the horizontal adjustment grooves (50) and the horizontal positioning holes.

4. The roller welding fixture according to claim 2, characterized in that, It also includes a slanted adjustment square steel (41), on which a slanted adjustment groove (410) is provided. The slanted adjustment square steel (41) is fixedly installed on the top of the external support positioning plate (40). A slanted positioning hole is provided on the outer end of the side rod (4). The slanted adjustment square steel (41) is sleeved on the outside of the side rod (4) and is tightly connected by bolts passing through the slanted adjustment groove (410) and the slanted positioning hole.

5. The roller welding fixture according to claim 1, characterized in that, The top of the T-shaped telescopic mechanism (1) has two positioning blocks (7) fixedly installed, and the positioning blocks (7) have positioning holes.

6. The idler roller welding fixture according to claim 1, characterized in that, Synchronizing rods (61) are fixedly connected between the vertical telescopic rods (6).

Images