Molybdenum sheet sleeve shell integrated machine
Patent Information
- Application Number
- CN202522434608.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-17
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-11-17
AI Technical Summary
首先,由于各工序间衔接不畅,物料需在不同工位间频繁周转,导致整体生产节拍缓慢,效率低下,其次,人工参与环节多,不仅人力成本居高不下,更因操作熟练度、疲劳度等人为因素引入不确定性,致使产品关键尺寸与压装到位程度的一致性难以稳定保障,不良率控制面临挑战,此外,分立设备占地面积大、整体协同性差,也制约了生产线布局的优化与智能化升级
Smart Images

Figure CN224642816U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automated assembly equipment technology, and more specifically, to a molybdenum sheet housing integrated machine. Background Technology
[0002] In the fields of electronics, semiconductors and precision components manufacturing, the precision assembly of molybdenum sheets with specific materials and base shells is a critical process. The quality of this assembly directly affects the conductivity, heat dissipation characteristics and long-term reliability of the components.
[0003] Currently, the mainstream production method for this process still heavily relies on traditional manual operation or multiple single-function discrete semi-automatic machines connected in series. This decentralized operation mode has significant drawbacks: First, due to poor coordination between processes, materials need to be frequently transferred between different workstations, resulting in a slow overall production cycle and low efficiency. Second, the large number of manual interventions not only leads to high labor costs, but also introduces uncertainties due to human factors such as operator proficiency and fatigue, making it difficult to consistently guarantee the consistency of key product dimensions and the degree of pressing, thus posing a challenge to defect rate control. In addition, the large footprint and poor overall coordination of discrete equipment also restrict the optimization of production line layout and intelligent upgrading.
[0004] Therefore, this application provides a machine for integrating molybdenum sheet casing. Utility Model Content
[0005] In order to overcome the above-mentioned defects of the prior art, this utility model provides a molybdenum sheet casing integrated machine to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a molybdenum sheet casing integrated machine, comprising: a frame, a rotating disk, the rotating disk being driven by a drive device to rotate intermittently, multiple fixtures being circumferentially distributed on the rotating disk for carrying and conveying workpieces as the rotating disk changes positions, and multiple functional stations sequentially arranged around the circumference of the rotating disk along its rotation direction, including: a molybdenum sheet loading station, located at the first station of the rotating disk, for picking up molybdenum sheets and placing them into empty fixtures; and a material loading station, located at the second station of the rotating disk. The process involves several steps: a material clamping, positioning, and lifting station (located at the third station of the rotary table) for gripping and placing materials into a fixture already containing molybdenum sheets; a bottom shell loading station (located at the fourth station of the rotary table) for orienting the bottom shell and placing it on the other side of the fixture; a material casing station (located at the fifth station of the rotary table) for gripping the assembled molybdenum sheets and casing them into the bottom shell; and a discharge station (located at the sixth station of the rotary table) for removing the casing-completed product from the fixture and transferring it to the discharge chute.
[0007] Preferably, the molybdenum sheet feeding station includes: a molybdenum sheet feeding device mounted on a frame, the molybdenum sheet feeding device including a molybdenum sheet tube for accommodating stacked molybdenum sheets, a positioning block for guiding the discharge end of the molybdenum sheet tube, and a molybdenum sheet lifting module for pushing the molybdenum sheets in the molybdenum sheet tube upwards; and a picking and placing mechanism mounted above the molybdenum sheet feeding device, the picking and placing mechanism including a first transverse cylinder connected to the frame via a first mounting plate, a first up-and-down cylinder driven by the first transverse cylinder to move horizontally, and a first suction pen mounted on the end of the piston rod of the first up-and-down cylinder for picking up a single molybdenum sheet.
[0008] Preferably, the material loading station includes: a material preparation area set on the frame for placing a tooling plate carrying materials, a first module spanning the material preparation area and the rotary table, and a material picking device installed on the movable end of the first module. The material picking device includes a second upper and lower cylinder connected to the first module, and a first gripper cylinder installed at the end of the piston rod of the second upper and lower cylinder for gripping materials.
[0009] Preferably, the material clamping, positioning, and lifting station includes: a clamping mechanism mounted on the frame and located directly above the fixture, the clamping mechanism including a third upper and lower cylinder arranged vertically and a second gripper cylinder mounted at the end of its piston rod, used to press down and clamp the material in the fixture; a lifting mechanism located directly below the fixture, the lifting mechanism including a lifting cylinder, the piston rod of which faces upwards towards the molybdenum sheet in the fixture; an auxiliary adsorption mechanism located on the side of the fixture, including a second suction pen used to adsorb the molybdenum sheet during the lifting process; and an auxiliary pressing cylinder linked to the lifting cylinder, used to provide auxiliary centering or pressing action during the lifting process.
[0010] Preferably, the bottom shell loading station includes: a vibratory feeder for sorting and orienting the bottom shells and a direct vibratory feeder connected thereto; a material picking module located at the discharge end of the direct vibratory feeder, the material picking module including a rotating shaft driven by a stepper motor and a suction nozzle installed at the end of the rotating shaft for picking up the bottom shells; a second module for driving the material picking module to move laterally and vertically; a camera fixedly installed on the frame and located on the moving path of the material picking module for taking pictures of the bottom shells picked up by the suction nozzle to identify their angles; and a push-opening cylinder located next to the fixture of the rotating feeder for pushing open the clamping blocks on the fixture before placing the bottom shells.
[0011] Preferably, the material casing station includes: a fourth upper and lower cylinder mounted on the frame; a third gripper cylinder mounted at the end of the piston rod of the fourth upper and lower cylinder for gripping the assembled molybdenum sheet material from the fixture; a second lateral movement cylinder connected to and driving the fourth upper and lower cylinder to move laterally for moving the gripped material above the fixture with the bottom shell placed on it; and a casing cylinder mounted on the side or coaxially of the third gripper cylinder for performing a pressing action after the material is placed in the bottom shell to ensure that the two are pressed and assembled in place.
[0012] Preferably, the unloading station includes: a fifth up-and-down cylinder mounted on the frame; a gripper cylinder mounted at the end of the piston rod of the fifth up-and-down cylinder for gripping the finished product in the fixture; a third lateral movement cylinder connected to and driving the fifth up-and-down cylinder to move laterally for moving the finished product from the fixture to above the unloading slide; and an unloading slide inclinedly mounted on the frame, the high-end inlet of which receives the finished product released by the gripper cylinder.
[0013] The technical effects and advantages of this utility model are as follows: 1. By adopting a rotary indexing layout, the assembly process of molybdenum sheets, materials, and the bottom shell is decomposed into multiple standardized workstations that are arranged in a ring in space and run in parallel in time. The intermittent motion of the rotary table is used to achieve precise transfer of the fixture between each workstation. Each workstation automatically completes all operations such as feeding, positioning, pressing, shelling, and unloading through cylinders, modules, vision recognition, and other mechanisms, realizing full-process automation, greatly reducing manual intervention, and significantly improving production efficiency and equipment integration. 2. By providing a unified positioning benchmark through fixtures, and combining the multi-cylinder coordinated clamping and centering design in the material clamping, positioning and lifting station, the visual correction system in the bottom shell loading station, and the independent precision pressing mechanism in the material casing station, the repeatability of positioning accuracy and pressing quality in multiple key assembly links such as pressing molybdenum sheets into materials and inserting materials into the bottom shell are ensured. This effectively avoids errors caused by manual operation, thereby ensuring high product consistency and excellent pass rate. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0015] Figure 2 This is a schematic diagram of the molybdenum sheet loading station structure of this utility model.
[0016] Figure 3 This is a schematic diagram of the material loading station structure of this utility model.
[0017] Figure 4 This is a schematic diagram of the material clamping, positioning, and lifting station structure of this utility model.
[0018] Figure 5 This is a schematic diagram of the bottom shell feeding station structure of this utility model.
[0019] Figure 6 This is a schematic diagram of the material casing station structure of this utility model.
[0020] Figure 7 This is a schematic diagram of the material unloading station structure of this utility model.
[0021] The attached diagram is labeled as follows: 1. Frame; 2. Rotary disk; 3. Fixture; 100. Molybdenum sheet loading station; 110. Molybdenum sheet feeding device; 111. Molybdenum sheet tube; 112. Positioning block; 113. Molybdenum sheet lifting module; 120. Material handling mechanism; 121. First transverse cylinder; 122. First up-and-down cylinder; 123. First suction pen; 200. Material loading station; 210. Material preparation area; 220. First module; 230. Material handling device; 231. Second lifting cylinder; 232. First gripper cylinder; 300. Material clamping, positioning, and lifting station; 310. Clamping mechanism; 311. Third upper and lower cylinder; 312. Second gripper cylinder; 320. Lifting mechanism; 321. Lifting cylinder; 330. Auxiliary adsorption mechanism; 331. Second suction pen; 340. Auxiliary pressing cylinder; 400. Bottom shell loading station; 410. Vibratory feeder; 420. Straight vibratory feeder; 430. Material handling module; 431. Stepper motor; 432. Suction nozzle; 440. Second module; 450. Camera; 460. Top opening cylinder; 500. Material housing station; 510. Fourth upper and lower cylinder; 520. Third gripper cylinder; 530. Second transverse cylinder; 540. Housing cylinder; 600. Unloading station; 610. Fifth upper and lower cylinder; 620. Gripper cylinder; 630. Third transverse cylinder; 640. Unloading slide. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] As attached Figure 1-5The molybdenum sheet casing integrated machine shown includes: a frame 1, a rotating disk 2, the rotating disk 2 is driven by a drive device to rotate intermittently, and multiple fixtures are evenly distributed on the rotating disk 2 in a circumferential direction to carry and transport workpieces as the rotating disk 2 changes positions. Multiple functional stations are arranged sequentially around the circumference of the rotary disk 2 along its rotation direction, including: a molybdenum sheet loading station 100, located at the first station of the rotary disk 2, for picking up molybdenum sheets and placing them into an empty fixture; a material loading station 200, located at the second station of the rotary disk 2, for picking up materials and placing them into a fixture already containing molybdenum sheets; a material clamping, positioning, and lifting station 300, located at the third station of the rotary disk 2, for positioning materials and pushing molybdenum sheets into the materials; a bottom shell loading station 400, located at the fourth station of the rotary disk 2, for orienting the bottom shell and placing it on the other side of the fixture; a material shelling station 500, located at the fifth station of the rotary disk 2, for picking up materials with assembled molybdenum sheets and inserting them into the bottom shell; and a material unloading station 600, located at the sixth station of the rotary disk 2, for removing the shelled finished product from the fixture and transferring it to the unloading slide 640.
[0024] Specifically, in this structure, after the equipment is started, the drive device, such as the divider, drives the rotating disk 2 to perform precise intermittent indexing rotation. Each working cycle begins with the stationary period of the rotating disk 2: When the rotary disk 2 is stationary, all the circumferentially distributed functional stations start simultaneously and perform predetermined operations on the fixtures and workpieces located directly below it. The molybdenum sheet loading station 100 located at the first station picks up a molybdenum sheet and places it into an empty fixture. Then the rotary disk 2 moves one station and sends the fixture into the second station. At the second station, the material loading station 200 grabs the material to be assembled and accurately places it into the fixture that already carries the molybdenum sheet. At the third station, the material clamping, positioning and lifting station 300 first clamps and fixes the material, and then pushes the molybdenum sheet above it into the predetermined position inside the material to complete the initial pressing. On another parallel route, the bottom shell loading station 400 of the fourth station sorts the bottom shells by the vibrating plate 410 and the camera 450 identifies their orientation. After controlling the actuator to rotate and correct, the bottom shell is placed on the other side of the fixture. Then, at the fifth station, the material shelling station 500 picks up the material that has completed the molybdenum sheet assembly, moves it and precisely inserts it into the bottom shell that has been placed in place to complete the final assembly. Finally, at the sixth station, the unloading station 600 removes the finished product with the casing from the fixture and places it into the unloading slide 640 for output. At this point, a complete assembly cycle is completed. After all the station actions are completed, the rotary table 2 indexes again and synchronously moves each fixture to the next station, and the cycle starts again.
[0025] The above structure will be explained in detail below: In this embodiment, as shown in the appendix Figure 1 , 2 As shown, the molybdenum sheet feeding station 100 includes: a molybdenum sheet feeding device 110 mounted on the frame 1, the molybdenum sheet feeding device 110 including a molybdenum sheet tube 111 for accommodating stacked molybdenum sheets, a positioning block 112 for guiding the discharge end of the molybdenum sheet tube 111, and a molybdenum sheet lifting module 113 for pushing the molybdenum sheets in the molybdenum sheet tube 111 upwards; and a picking and dispensing mechanism 120 mounted above the molybdenum sheet feeding device 110, the picking and dispensing mechanism 120 including a first transverse cylinder 121 connected to the frame 1 via a first mounting plate, a first up-and-down cylinder 122 driven by the first transverse cylinder 121 to move horizontally, and a first suction pen 123 mounted on the piston rod end of the first up-and-down cylinder 122 for picking up a single molybdenum sheet.
[0026] Specifically, in this structure, one end of the molybdenum sheet tube 111 filled with stacked molybdenum sheets is manually placed into the fixture, and the other end is guided and fixed by the positioning block 112. Then, the molybdenum sheet lifting module 113 is activated to continuously lift the entire stack of molybdenum sheets in the molybdenum sheet tube 111 upwards until the top molybdenum sheet reaches the preset picking position. This position is usually detected and confirmed by a sensor, and the lifting action is paused. This process ensures the continuity of material supply and the accuracy of the picking position. Next, the material handling mechanism 120 located above the feeding device starts to operate. The first upper and lower cylinder 122 drives the first suction pen 123 to descend, so that its end contacts the surface of the top molybdenum sheet. The first suction pen 123 connects to the vacuum and reliably picks up a single molybdenum sheet by relying on negative pressure. Then, the first upper and lower cylinder 122 retracts, driving the picked-up molybdenum sheet to rise, so that it is safely separated from the other molybdenum sheets in the molybdenum sheet tube 111. Then, the first horizontal movement cylinder 121 starts, driving the entire material handling mechanism to move horizontally until it moves to directly above the fixture on the rotating disk 2. Finally, the first upper and lower cylinder 122 extends again, placing the molybdenum sheet smoothly into the empty fixture. The first suction pen 123 breaks the vacuum and releases the molybdenum sheet. After that, all cylinders reset and return to the top of the feeding device, ready to start the next work cycle, thus realizing the automated, single-sheet, and high-precision feeding of molybdenum sheets.
[0027] In this embodiment, as shown in the appendix Figure 1 , 3 As shown, the material loading station 200 includes: a material preparation area 210 set on the frame 1 for placing a tooling plate carrying materials, a first module 220 spanning the material preparation area 210 and the rotary table 2, and a material picking device 230 installed at the movable end of the first module 220. The material picking device 230 includes a second upper and lower cylinder 231 connected to the first module 220, and a first gripper cylinder 232 installed at the end of the piston rod of the second upper and lower cylinder 231 for gripping materials.
[0028] Specifically, in this structure, the precise transfer of materials from the static preparation area to the dynamic rotary table 2 fixture is realized. In practical application, the tooling plate carrying multiple materials is manually placed into the material preparation area 210 to prepare for automated feeding. Then, the first module 220 receives the instruction from the control system and drives its movable end to move directly above the predetermined material position in the material preparation area 210. The first module 220 is an XY / Z axis linear module or servo slide with precise positioning function. After reaching the target point, the second up and down cylinder 231 is activated, driving the first gripper cylinder 232 at the end of its piston rod to descend to an appropriate height. The first gripper cylinder 232 performs a closing action to reliably grip a single material. Finally, the second upper and lower cylinder 231 retracts, safely lifting the clamped material and detaching it from the tooling plate. Then, the first module 220 starts again, accurately transferring the material to the jig on the rotary table 2, which already contains the molybdenum sheet. The second upper and lower cylinder 231 extends again, placing the material smoothly in the predetermined position in the jig. The first gripper cylinder 232 releases, resets, and lifts. Then, the first module 220 drives the entire material handling device 230 back to the top of the preparation area, waiting to execute the next cycle.
[0029] In this embodiment, as shown in the appendix Figure 1 , 4 As shown, the material clamping, positioning, and lifting station 300 includes: a clamping mechanism 310 mounted on the frame 1 and located directly above the fixture, the clamping mechanism 310 including a third upper and lower cylinder 311 arranged vertically and a second gripper cylinder 312 mounted at the end of its piston rod, used to press down and clamp the material in the fixture; a lifting mechanism 320 located directly below the fixture, the lifting mechanism 320 including a lifting cylinder 321, whose piston rod faces upward directly at the molybdenum sheet in the fixture; an auxiliary adsorption mechanism 330 located on the side of the fixture, including a second suction pen 331 used to adsorb the molybdenum sheet during the lifting process; and an auxiliary pressing cylinder 340 linked with the lifting cylinder 321, used to provide auxiliary centering or pressing action during the lifting process.
[0030] Specifically, in this structure, firstly, when the fixture carrying the material and the molybdenum sheet rotates to this station, the clamping mechanism 310 located directly above the fixture starts to operate. The third upper and lower cylinder 311 drives the piston rod to press down, which in turn drives the second gripper cylinder 312 at its end to descend together until it contacts the material. Then, the second gripper cylinder 312 closes, firmly clamping the material from above, so that it is accurately positioned in both the horizontal and vertical directions, providing a stable foundation for the subsequent push-in operation. Immediately afterwards, the auxiliary adsorption mechanism 330 on the side of the fixture is activated, and the second suction pen 331 is connected to the vacuum to adsorb the molybdenum sheet from the side. Its purpose is not to move the molybdenum sheet, but to prevent the molybdenum sheet from shifting or jumping during the lifting process, and to ensure its initial posture is stable. Almost simultaneously, the piston rod of the lifting cylinder 321 directly below the fixture moves upward and precisely pushes against the molybdenum sheet stabilized by the second suction pen 331. The auxiliary pressing cylinder 340, which is linked with the lifting cylinder 321, moves synchronously. It provides counterforce from the other side or clamps from the periphery. Its function is to work with the lifting cylinder 321 to ensure that the molybdenum sheet does not tilt during the vertical rise, to achieve centering guidance, and finally press the molybdenum sheet smoothly and straight into the clamped material. Finally, after the pressing action is completed, the lifting cylinder 321 and the auxiliary pressing cylinder 340 retract first, the second suction pen 331 breaks the vacuum to release the adsorption, then the upper second gripper cylinder 312 releases, the third upper and lower cylinder 311 lifts, and all the actuators are reset, ready for the next work cycle.
[0031] In this embodiment, as shown in the appendix Figure 1 , 5 As shown, the bottom shell loading station 400 includes: a vibratory feeder 410 for sorting and orienting the bottom shells and a direct vibratory feeder 420 connected thereto; a material picking module 430 set at the discharge end of the direct vibratory feeder 420; the material picking module 430 includes a rotating shaft driven by a stepper motor 431 and a suction nozzle 432 for picking up the bottom shells installed at the end of the rotating shaft; a second module 440 for driving the material picking module 430 to move laterally and vertically; a camera 450 fixedly installed on the frame 1 and located on the moving path of the material picking module 430 for taking pictures of the bottom shells picked up by the suction nozzle 432 to identify their angle; and a push-opening cylinder 460 set next to the fixture of the rotating disk 2 for pushing open the clamping block on the fixture before placing the bottom shell.
[0032] Specifically, in this structure, firstly, the scattered bottom shells are poured into the vibratory feeder 410. The vibratory feeder 410 automatically sorts and initially orients the bottom shells by vibrating along its unique track, so that they enter the direct vibration feeder 420 in a uniform posture. The direct vibration feeder 420 then transports the bottom shells one by one to the material picking station at its front end, waiting to be picked up. Subsequently, the second module 440 drives the material picking module 430 to move directly above the bottom shell at the end of the vertical vibrating feeder 420. The suction nozzle 432 on the material picking module 430 descends under the drive of the cylinder and picks up the bottom shell. The second module 440 then drives the material picking module 430 to move towards the rotating disk 2. When it passes above the fixedly installed camera 450, the camera 450 triggers a picture to capture the real-time angle of the bottom shell. The control system processes the image, identifies the angle deviation between the current posture of the bottom shell and the target posture, and immediately sends a command to the stepper motor 431. The stepper motor 431 drives the rotating shaft and the suction nozzle 432 at the end to rotate the bottom shell by the corresponding compensation angle, completing the precise correction in the air. Finally, as the material handling module 430 moves or slightly earlier, the top-opening cylinder 460 next to the rotary table 2 fixture actuates, opening the clamping block on the fixture to prepare space for the placement of the bottom shell. The material handling module 430, having completed angle correction, moves precisely above the fixture with the clamping block already opened under the drive of the second module 440. The suction nozzle 432 descends, breaking the vacuum and precisely placing the bottom shell in the designated position on the fixture. The suction nozzle 432 rises, the top-opening cylinder 460 retracts, and the clamping block resets under the action of the spring, clamping and fixing the bottom shell. The entire mechanism resets and is ready for the next cycle.
[0033] In this embodiment, as shown in the appendix Figure 1 , 6 As shown, the material housing station 500 includes: a fourth up-and-down cylinder 510 mounted on the frame 1; a third gripper cylinder 520 mounted at the end of the piston rod of the fourth up-and-down cylinder 510 for gripping the assembled molybdenum sheet material from the fixture; a second lateral movement cylinder 530 connected to and driving the fourth up-and-down cylinder 510 to move laterally for moving the gripped material above the fixture on which the bottom shell has been placed; and a housing cylinder 540 mounted on the side or coaxially with the third gripper cylinder 520 for performing a pressing action after the material is placed in the bottom shell to ensure that the two are pressed and assembled in place.
[0034] Specifically, in this structure, when the fixture carrying the assembled molybdenum sheet rotates to this station, the station is activated. The fourth up-and-down cylinder 510 drives the piston rod to extend downward, causing the third gripper cylinder 520 at its end to descend to an appropriate height. Then, the third gripper cylinder 520 closes, firmly gripping the material in the fixture. Next, the fourth up-and-down cylinder 510 retracts, causing the gripped material to rise, completely detaching it from the original fixture. Then, the second lateral movement cylinder 530 is activated, driving the entire material handling mechanism to move laterally until the gripped material is accurately transported to the top of another fixture with a bottom shell already placed on it. Finally, the fourth upper and lower cylinder 510 extends again to place the material smoothly and vertically into the containment space of the bottom shell. At this time, the housing cylinder 540 immediately actuates. This cylinder is coaxial with or side-mounted with the third gripper cylinder 520. It performs an independent downward stroke with specific pressure, acting on the top or specific part of the material. This final downward action ensures that the material and the bottom shell overcome the resistance to fit and reach the preset assembly position, achieving a tight fit and proper assembly to form the final finished product. After pressing is completed, the housing cylinder 540 resets first, then the third gripper cylinder 520 releases, the fourth up-and-down cylinder 510 lifts, and the second lateral movement cylinder 530 drives the entire mechanism back to its initial position, ready for the next work cycle. This principle, through the separation design of transfer and pressing functions, first uses the gripper and lateral movement cylinder to complete the handling and rough alignment, and then the dedicated housing cylinder 540 provides the final precise pressing force, thereby ensuring the reliability and high yield of the housing operation.
[0035] In this embodiment, as shown in the appendix Figure 1 , 7 As shown, the unloading station 600 includes: a fifth up-and-down cylinder 610 mounted on the frame 1; a gripper cylinder 620 mounted at the end of the piston rod of the fifth up-and-down cylinder 610 for gripping the finished product in the fixture; a third lateral movement cylinder 630 connected to the fifth up-and-down cylinder 610 and driving it to move laterally for moving the finished product from the fixture to above the unloading slide 640; and an unloading slide 640 mounted at an incline on the frame 1, the high-end inlet of which receives the finished product released by the gripper cylinder 620.
[0036] Specifically, in this structure, firstly, when the fixture carrying the finished product with the casing is precisely stopped at the unloading station 600 along with the rotary table 2, the station is activated. The fifth up-down cylinder 610 drives its piston rod to extend downward, causing the end gripper cylinder 620 to descend to the preset gripping position above the finished product. Then, the gripper cylinder 620 performs a closing action to firmly clamp the finished product. Subsequently, the fifth up-down cylinder 610 retracts, causing the finished product to rise and completely and smoothly detach from the fixture. Then, the third transverse cylinder 630 is activated, driving the entire actuator to move horizontally, accurately transferring the finished product from directly above the fixture on the rotary table 2 to directly above the high-end inlet of the unloading slide 640. Finally, the fifth upper and lower cylinder 610 extends again, lowering the finished product to a position close to or entering the inlet of the feeding chute 640. The gripper cylinder 620 then releases, releasing the finished product. Under the action of gravity, the finished product automatically slides along the inclined feeding chute 640 to the designated collection container or subsequent conveyor line, completing the discharge.
[0037] Working principle of this utility model: This application provides a molybdenum sheet casing integrated machine. During use, the drive device drives the rotary table 2 to perform intermittent indexing rotation. During its stationary period, six functional stations, including circumferential molybdenum sheet feeding, material feeding, clamping, positioning and lifting, bottom shell feeding, material casing and unloading, operate synchronously. This completes the entire assembly process in sequence: placing molybdenum sheets into an empty fixture, placing materials on the molybdenum sheets, pushing the molybdenum sheets into the materials, placing the visually corrected bottom shell on the other side of the fixture, casing the materials into the bottom shell and pressing them, and taking out the finished product and outputting it through a slide rail. This achieves fully automated, high-efficiency and high-precision production of molybdenum sheet and bottom shell casing assembly.
[0038] It should be noted that all contents not described in detail in the specification are existing technologies known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited, and conventional equipment can be used. Electrical control components not mentioned in this technical solution are existing technologies and are therefore not shown in the figures, and will not be described here.
[0039] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A molybdenum sheet casing integrated machine, characterized in that: include; Rack (1); Rotary disk (2), which is driven by a drive device to rotate intermittently; Multiple fixtures are evenly distributed around the rotary table (2) to carry and transport workpieces as the rotary table (2) changes position; Multiple functional workstations are arranged sequentially around the periphery of the rotating disk (2) along its rotation direction, including: The molybdenum sheet loading station (100) is set at the first station of the rotary table (2) and is used to pick up the molybdenum sheet and place it into an empty fixture. The material loading station (200) is set at the second station of the rotary table (2) and is used to grab the material and place it into the fixture that already contains molybdenum sheets. The material clamping, positioning, and lifting station (300) is set at the third station of the rotary table (2) and is used to position the material and push the molybdenum sheet into the material. The bottom shell loading station (400) is set at the fourth station of the rotary table (2) and is used to orient the bottom shell and place it on the other side of the fixture. The material casing station (500) is set at the fifth station of the rotary table (2) and is used to pick up the assembled molybdenum sheet material and put it into the bottom shell. The unloading station (600) is set at the sixth station of the rotary table (2) and is used to take the finished product with the shell completed from the fixture and transfer it to the unloading slide (640).
2. The molybdenum sheet casing integrated machine according to claim 1, characterized in that: The molybdenum sheet loading station (100) includes: A molybdenum sheet feeding device (110) is installed on the frame (1). The molybdenum sheet feeding device (110) includes a molybdenum sheet tube (111) for accommodating stacked molybdenum sheets, a positioning block (112) for guiding the discharge end of the molybdenum sheet tube (111), and a molybdenum sheet lifting module (113) for pushing the molybdenum sheets in the molybdenum sheet tube (111) upward. The material handling mechanism (120) is located above the molybdenum sheet feeding device (110). The material handling mechanism (120) includes a first transverse cylinder (121) connected to the frame (1) via a first mounting plate, a first up-down cylinder (122) driven by the first transverse cylinder (121) to move horizontally, and a first suction pen (123) installed at the end of the piston rod of the first up-down cylinder (122) for picking up a single molybdenum sheet.
3. The molybdenum sheet casing integrated machine according to claim 1, characterized in that: The material loading station (200) includes: The material preparation area (210) set on the frame (1) is used to place the tooling plate containing the material; The first module (220) is positioned above the material preparation area (210) and the rotating disk (2). The material handling device (230) is installed at the movable end of the first module (220). The material handling device (230) includes a second upper and lower cylinder (231) connected to the first module (220) and a first gripper cylinder (232) for gripping materials installed at the end of the piston rod of the second upper and lower cylinder (231).
4. The molybdenum sheet casing integrated machine according to claim 1, characterized in that: The material clamping, positioning, and lifting station (300) includes: The clamping mechanism (310) is mounted on the frame (1) and located directly above the fixture. The clamping mechanism (310) includes a third upper and lower cylinder (311) arranged vertically and a second gripper cylinder (312) mounted at the end of its piston rod, which is used to press down and clamp the material in the fixture. A lifting mechanism (320) is located directly below the fixture. The lifting mechanism (320) includes a lifting cylinder (321) with its piston rod pointing upwards towards the molybdenum sheet in the fixture. An auxiliary adsorption mechanism (330) located on the side of the fixture includes a second suction pen (331) for adsorbing the molybdenum sheet during the lifting process. An auxiliary pressing cylinder (340) linked to the lifting cylinder (321) is used to provide auxiliary centering or pressing during the lifting process.
5. The molybdenum sheet casing integrated machine according to claim 1, characterized in that: The bottom shell loading station (400) includes: A vibratory feeder (410) for sorting and orienting the bottom shell and a direct vibratory feeder (420) connected thereto. The material picking module (430) is located at the discharge end of the direct vibrating feeder (420). The material picking module (430) includes a rotating shaft driven by a stepper motor (431) and a suction nozzle (432) installed at the end of the rotating shaft for picking up the bottom shell. A second module (440) that drives the material handling module (430) to move horizontally and vertically. A camera (450) is fixedly installed on the frame (1) and located on the moving path of the material picking module (430) for taking pictures of the bottom shell picked up by the suction nozzle (432) to identify its angle. A jacking cylinder (460) located next to the fixture on the rotating disk (2) is used to jack up the clamping block on the fixture before placing the bottom shell.
6. The molybdenum sheet casing integrated machine according to claim 1, characterized in that: The material casing station (500) includes: The fourth upper and lower cylinder (510) is mounted on the frame (1). The third gripper cylinder (520) installed at the end of the piston rod of the fourth upper and lower cylinders (510) is used to grip the assembled molybdenum sheet material from the fixture; A second transverse cylinder (530) connected to and driven by the fourth upper and lower cylinder (510) to move laterally is used to move the gripped material above the fixture on which the bottom shell has been placed. The housing cylinder (540) is installed on the side or coaxially with the third gripper cylinder (520) and is used to perform a pressing action after the material is put into the bottom shell to ensure that the two are pressed and assembled in place.
7. The molybdenum sheet casing integrated machine according to claim 1, characterized in that: The unloading station (600) includes: The fifth upper and lower cylinders (610) are mounted on the frame (1). The gripper cylinder (620) installed at the end of the piston rod of the fifth upper and lower cylinders (610) is used to grip the finished product in the fixture; A third transverse cylinder (630), which is connected to and drives the fifth upper and lower cylinder (610) to move laterally, is used to move the finished product from the fixture to above the unloading slide (640); The feeding chute (640) is inclined and mounted on the frame (1), and its high-end inlet receives the finished product released by the gripper cylinder (620).