Rotary pump head multi-component step-by-step assembly equipment

Abstract

The utility model discloses a kind of multi-component step-by-step linking assembly equipment of rotary pump head, belong to pump head assembly equipment field, the upper end of support table is equipped with support frame, the support frame is placed in the side of rotary assembly table, and the top of support frame is connected with wiring sleeve by connecting seat, and is connected with servo motor by connecting seat, and the wiring of part device is realized by wiring sleeve;The output end of servo motor is connected with connecting rod, the lower end of connecting rod is connected with square support, and the four walls of square support are equipped with connecting bracket.Servo motor drive ensures that assembly table rotates stably and controllably, with high-precision and high-speed control ability, speed and angle can be adjusted according to demand, accurate assembly control is realized, assembly quality is improved and operation difficulty is reduced.Camera real-time monitoring assembly process, guarantee safety.Multiple camera shooting assembly component, so that operator can observe and solve problem in real time, improve assembly visualization and operator safety awareness.

Description

Technical Field

[0001] This utility model relates to the field of pump head assembly equipment, and in particular to a rotary pump head multi-component step-by-step connection assembly equipment. Background Technology

[0002] The pump head multi-component step-by-step assembly equipment is an efficient and precise pump head assembly tool. It is mainly used to assemble the various components of the pump head in a specific step and sequence to ensure the performance and stability of the pump head.

[0003] While current rotary pump head multi-component step-by-step assembly equipment employs monitoring devices to ensure the smooth assembly of pump body components in practical applications, this monitoring method still has some significant shortcomings. Specifically, most existing monitoring devices are set up at the stage after pump body assembly is completed, meaning their monitoring function is mainly concentrated at the end of the assembly process.

[0004] It is difficult to monitor in real time whether each component is successfully assembled during the step-by-step assembly process. Because the monitoring equipment is located in a relatively singular position, it typically cannot capture detailed problems during assembly, such as misalignment, missing parts, or improper assembly force. If these problems are not detected and corrected in a timely manner, they may affect the overall performance and service life of the pump head. Utility Model Content

[0005] The main objective of this invention is to provide a multi-component, step-by-step assembly device for a rotary pump head, which can effectively solve the problems mentioned in the background art.

[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows: a rotary pump head multi-component step-by-step assembly device, including a support table, a rotary assembly platform, step-by-step assembly components, and a material conveying device. The rotary assembly platform is installed on the support table, and multiple step-by-step assembly components are distributed beside the rotary assembly platform and installed on the support table by fasteners. Multiple material conveying devices are placed beside the support table, and the material conveying devices are connected to the step-by-step assembly components to realize the conveying of rotary pump head assembly components. A support frame is installed on the upper end of the support table, and the support frame is placed beside the rotary assembly platform. A cable routing sleeve is connected to the top of the support frame through a connecting seat, and a servo motor is connected through the connecting seat. The cable routing sleeve realizes the cable routing of some components. The output end of the servo motor is connected to a connecting rod, and the lower end of the connecting rod is connected to a square bracket. Connecting brackets are installed on the four walls of the square bracket, and a camera is installed on each connecting bracket to capture images of the step-by-step assembly components.

[0007] In a preferred embodiment of this invention, the support frame has an "L"-shaped cross-section and is bolted to a support table. A circular hole is provided at the top of the support frame, into which a cable routing sleeve is inserted. A buffer rubber ring is provided at the connection between the cable routing sleeve and the support frame. In another preferred embodiment, the side wall of the cable routing sleeve has multiple through holes arranged in a ring on the sleeve. Cable ties are inserted into these through holes to secure the wires within the sleeve. In yet another preferred embodiment, the cable routing sleeve and the connecting seat are integrated, with both having a "T"-shaped cross-section. The connecting seat and the support frame are bolted together, and the servo motor is bolted to the connecting seat. In yet another preferred embodiment, the square bracket has a cubic frame design and is bolted to the servo motor connecting rod. In yet another preferred embodiment, the connecting bracket is bolted to the square bracket, and the camera is bolted to the connecting bracket.

[0008] Compared with existing technologies, this utility model has the following advantages: the combined use of the step-by-step assembly components and the rotary assembly table realizes the step-by-step automated assembly of rotary pump head components, significantly improving assembly efficiency and accuracy. Through the rotational movement of the rotary assembly table, the components can be sequentially transferred to the step-by-step assembly components for assembly, avoiding manual handling and positioning, and reducing assembly errors and time.

[0009] The servo motor drive ensures the stability and controllability of the rotary assembly table's rotational movement. The servo motor boasts high-precision and high-speed control capabilities, allowing adjustment of rotational speed and angle according to assembly requirements, thus achieving precise control of the assembly process. This precise control not only improves assembly quality but also reduces operational difficulty and labor intensity.

[0010] The real-time monitoring function of the cameras provides a safety guarantee for the assembly process. By capturing images of the components being assembled step by step, operators can observe every step of the assembly process in real time, promptly identifying and resolving any issues. This real-time monitoring method not only improves the visibility of the assembly process but also enhances the safety awareness and sense of responsibility of the operators. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0012] Figure 2 This is a top view of the overall structure of this utility model;

[0013] Figure 3 The diagram shows the rotary assembly table, step-by-step assembly components, support frame, wiring sleeve, and camera of this utility model.

[0014] Figure 4 The diagram shows the support frame, cable routing sleeve, servo motor, square bracket, and camera of this utility model.

[0015] In the diagram: 1. Support table; 2. Rotary assembly table; 3. Step-by-step assembly components; 4. Material conveying device; 5. Support frame; 6. Connecting seat; 7. Cable sleeve; 8. Through hole; 9. Servo motor; 10. Square bracket; 11. Connecting bracket; 12. Camera. Detailed Implementation

[0016] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0017] like Figure 1 - Figure 4 As shown, a rotary pump head multi-component step-by-step assembly device is disclosed. This device mainly consists of a support table 1, a rotary assembly platform 2, step-by-step assembly components 3, and a conveying device 4. The support table 1 serves as the foundation of the entire device, on which the rotary assembly platform 2 is mounted. The rotary assembly platform 2 can rotate to facilitate assembly work. The step-by-step assembly components 3 are distributed beside the rotary assembly platform 2 and are fastened to the support table 1 to ensure stability. The conveying device 4 is located beside the support table 1 and is connected to the step-by-step assembly components 3. The conveying device 4 transports the rotary pump head components, thereby ensuring the continuity and efficiency of the assembly process.

[0018] A support frame 5 is mounted on the upper end of the support table 1. This support frame 5 is positioned next to the rotary assembly table 2, providing additional support and stability for the assembly table. A cable routing sleeve 7 is connected to the top of the support frame 5 via a connecting seat 6. The cable routing sleeve 7 is used to accommodate and protect the wires, and a servo motor 9 is also connected to it via the connecting seat 6. The servo motor 9 drives the rotation of the rotary assembly table 2, and the cable routing sleeve 7 facilitates the routing of some components, ensuring both the movement of the assembly table and the safety of the wires.

[0019] The output end of the servo motor 9 is connected to a connecting rod, and the lower end of the connecting rod is connected to a square bracket 10. Connecting brackets 11 are installed on the four walls of the square bracket 10, and a camera 12 is installed on each connecting bracket 11. The camera 12 is aimed at the step-by-step assembly component 3 to take pictures. By taking pictures of the parts of the step-by-step assembly component 3 with multiple cameras 12, the assembly process is monitored in real time to ensure that the assembly process is safe and smooth.

[0020] The support frame 5 has an "L"-shaped cross-section, which provides excellent stability and support. The support frame 5 is bolted to the support table 1, ensuring its sturdiness. A circular hole is provided at the top of the support frame 5, into which the cable routing sleeve 7 is inserted. A buffer rubber ring is provided at the connection between the cable routing sleeve 7 and the support frame 5. This buffer rubber ring absorbs vibration, reduces noise and vibration during assembly, and improves assembly accuracy.

[0021] The cable routing sleeve 7 has multiple through holes 8 on its side wall, arranged in a ring. Cable ties are inserted into these through holes 8 to bind the wires within the sleeve. After the wires are bound to the through holes 8, a cavity is formed in the center of the sleeve, allowing the connecting rod of the servo motor 9 to pass through without interference from the wires. This design ensures both the neatness and safety of the wires without affecting the movement of the assembly table.

[0022] The cable routing sleeve 7 and the connecting base 6 are integrated into one piece. The cross-sections of both the connecting base 6 and the cable routing sleeve 7 are T-shaped, making the connection between them more stable. The connecting base 6 is fixed to the support frame 5 with bolts, ensuring the stability of the connecting base 6. The servo motor 9 is connected to the connecting base 6 with bolts; this connection method is simple, reliable, and easy to assemble and maintain.

[0023] The square bracket 10 features a cubic frame design, which provides it with excellent stability and load-bearing capacity. The square bracket 10 is connected to the servo motor 9 connecting rod via bolts; this connection method is simple and robust, ensuring the stability of the square bracket 10.

[0024] The connecting bracket 11 is fixed to the square bracket 10 with bolts, ensuring the stability of the connecting bracket 11. The camera 12 is mounted on the connecting bracket 11 with bolts. This installation method is simple and secure, ensuring the stability and accuracy of the camera 12.

[0025] Turn on the power to the servo motor 9 to start the rotation of the rotary assembly table 2. Ensure that the camera 12 is connected and activated to monitor the assembly process at the step-by-step assembly component 3 in real time. The material conveying device 4 begins to transport the rotary pump head assembly parts onto the rotary assembly table 2. Driven by the servo motor 9, the rotary assembly table 2 rotates, sequentially transferring the assembly parts to the step-by-step assembly component 3 for assembly. The camera 12 monitors the assembly process in real time to ensure that the assembly process proceeds safely and smoothly.

[0026] Operators observe each step of the assembly process through the real-time monitoring screen of camera 12 to ensure assembly quality. If any problems are found during assembly, adjustments are made promptly or the equipment is stopped for inspection and repair. The assembly process ends when all components are assembled on the step-by-step assembly assembly component 3. The power to the servo motor 9 is turned off, stopping the rotation of the rotary assembly table 2. The assembled rotary pump head assembly is inspected to ensure it meets quality requirements. The material conveying device 4 and camera 12 are also inspected to ensure they are functioning properly.

[0027] It should be noted that, in this document, relational terms such as first and second (number one, number two), etc., are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Unless otherwise specified, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes the element.

[0028] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A rotary pump head multi-component step-by-step assembly device, comprising a support table (1), a rotary assembly platform (2), step-by-step assembly components (3), and a conveying device (4), wherein the rotary assembly platform (2) is mounted on the support table (1), multiple step-by-step assembly components (3) are distributed beside the rotary assembly platform (2) and mounted on the support table (1) by fasteners, and multiple conveying devices (4) are placed beside the support table (1), the conveying devices (4) are connected to the step-by-step assembly components (3), and the conveying devices (4) realize the conveying of rotary pump head assembly components, characterized in that: The upper end of the support table (1) is equipped with a support frame (5), which is placed next to the rotary assembly table (2). The top of the support frame (5) is connected to a wiring sleeve (7) through a connecting seat (6), and a servo motor (9) is connected through the connecting seat (6). The wiring sleeve (7) is used to realize the wiring of some devices. The output end of the servo motor (9) is connected to a connecting rod, and the lower end of the connecting rod is connected to a square bracket (10). The four walls of the square bracket (10) are equipped with connecting brackets (11), and each connecting bracket (11) is equipped with a camera (12). The camera (12) is used to take pictures of the step-by-step assembly components (3).

2. The rotary pump head multi-component step-by-step assembly equipment according to claim 1, characterized in that: The cross-section of the support frame (5) is designed in the shape of an "L" and is installed on the support table (1) by bolts. A round hole is opened on the top of the support frame (5), and the cable sleeve (7) is inserted into the round hole. A buffer rubber ring is provided at the connection between the cable sleeve (7) and the support frame (5).

3. The rotary pump head multi-component step-by-step assembly equipment according to claim 2, characterized in that: The side wall of the cable sleeve (7) is provided with multiple through holes (8), which are distributed in a ring on the cable sleeve (7). Cable ties are inserted into the through holes (8) and the wires in the cable sleeve (7) are bundled by the cable ties.

4. The rotary pump head multi-component step-by-step assembly equipment according to claim 3, characterized in that: The cable sleeve (7) and the connecting seat (6) are designed as a single unit. The cross-section of the connecting seat (6) and the cable sleeve (7) is "T" shaped. The connecting seat (6) and the support frame (5) are fixed by bolts. The servo motor (9) is connected to the connecting seat (6) by bolts.

5. The rotary pump head multi-component step-by-step assembly equipment according to claim 4, characterized in that: The square bracket (10) is designed as a cube frame and is connected to the servo motor (9) connecting rod by bolts.

6. The rotary pump head multi-component step-by-step assembly equipment according to claim 5, characterized in that: The connecting bracket (11) is fixed to the square bracket (10) by bolts, and the camera (12) is mounted on the connecting bracket (11) by bolts.

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