Automatic adjusting device for spindle of face milling machine
Patent Information
- Application Number
- CN202522009910.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-18
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-09-18
AI Technical Summary
这要求叶片端面铣床具备更大的加工行程和主轴位置调节范围,传统调节方式存在以下缺陷:当前主轴位置调整主要依赖人工操作,为登高作业风险,操作人员需攀爬至数米高的机床横梁区域,手动松开锁紧机构、推动主轴组件定位并重新锁紧,存在高空坠落安全隐患;调节效率低,单次调整耗时长达15-30分钟,且需反复测量验证,严重影响大型叶片的批量加工;调节精度不足,人工目测与量具定位易产生误差,无法满足叶片高精度法兰端面加工要求
本实用新型作为一种端面铣床主轴自动调节装置,主轴刀组利用横向调节组件和纵向调节组件实现在横梁上横向和纵向的可调节,实现可根据叶根节圆直径大小来对主轴刀组的实际位置进行调节;通过设置横向驱动件和纵向驱动件实现横向调节组件和纵向调节组件的自动调节,替代传动统操作人员攀爬至数米高空手动调节主轴刀组在横梁上的横向和/或纵向位置,有效提高调节效率的同时,提高了调节精度。
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Figure CN224642902U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of wind power processing equipment, specifically designing an automatic adjustment device for the spindle of an end milling machine. Background Technology
[0002] As the global wind power industry moves towards high-power units, wind turbine blade lengths have exceeded 100 meters, and the pitch circle diameter (i.e., the bolt distribution circle on the flange end face) of the blade root connection has increased to over 3 meters. This requires blade end face milling machines to have a larger machining stroke and a wider spindle position adjustment range. Traditional adjustment methods have the following drawbacks: Currently, spindle position adjustment mainly relies on manual operation, posing a risk of working at height. Operators need to climb to the machine tool beam area, several meters high, to manually loosen the locking mechanism, push the spindle assembly to position, and then relock it, posing a risk of falling from height; adjustment efficiency is low, with a single adjustment taking 15-30 minutes and requiring repeated measurements and verification, seriously affecting the batch processing of large blades; adjustment accuracy is insufficient, as manual visual inspection and tool positioning are prone to errors, failing to meet the high-precision flange end face processing requirements of blades. Utility Model Content
[0003] In order to solve the above-mentioned problems in the existing technology, the purpose of this utility model is to provide an automatic adjustment device for the spindle of an end milling machine.
[0004] The technical solution adopted in this utility model includes: The crossbeam is connected to the top of the milling machine; The lateral adjustment assembly includes a lateral slide rail connected along the length of the beam and a lateral slide plate that slides with the lateral slide rail; The longitudinal adjustment assembly includes a longitudinal slide rail connected to the transverse slide plate and a longitudinal slide plate that slides with the longitudinal slide rail, the top of the longitudinal slide plate being used to mount a milling machine spindle tool set; A lateral drive component is used to drive the lateral sliding plate to move along the lateral slide rail; A longitudinal drive member is used to drive the longitudinal sliding plate to move along the longitudinal slide rail.
[0005] As a preferred embodiment of this utility model, the bottom of the transverse sliding plate is fixedly provided with a first fixing block that cooperates with the transverse driving member and a transverse slider that slides with the slide rail.
[0006] As a preferred embodiment of the present invention, the transverse drive component includes a first lead screw rotatably connected to the crossbeam via a shaft seat and a first drive component pulsator connected to one end of the lead screw. The first lead screw cooperates with the first fixed block lead screw, and a corrugated protective sleeve is fitted on the first lead screw.
[0007] As a preferred embodiment of this invention, the first driving component is a drive motor and a handwheel connected to the other end of the lead screw.
[0008] As a preferred embodiment of this utility model, the bottom of the longitudinal sliding plate is fixedly provided with a second fixing block that slides in cooperation with the longitudinal slide rail and a longitudinal slider that slides in cooperation with the longitudinal slide rail.
[0009] As a preferred embodiment of the present invention, the longitudinal drive component includes a second lead screw rotatably connected to the transverse sliding plate via a shaft seat and a second drive component pulsator connected to one end of the second lead screw. The second lead screw cooperates with the lead screw of the second fixed block, and a corrugated protective sleeve is fitted on the second lead screw.
[0010] As a preferred embodiment of this invention, the second driving component is a drive motor.
[0011] The beneficial effects of this utility model are as follows: This invention is an automatic adjustment device for the spindle of an end milling machine. The spindle tool assembly is adjustable in both the lateral and longitudinal directions on the crossbeam using a lateral adjustment component and a longitudinal adjustment component. This allows the actual position of the spindle tool assembly to be adjusted according to the diameter of the blade root pitch circle. By setting up lateral and longitudinal drive components, the lateral and longitudinal adjustment components are automatically adjusted, replacing the need for operators to climb several meters into the air to manually adjust the lateral and / or longitudinal position of the spindle tool assembly on the crossbeam. This effectively improves both adjustment efficiency and accuracy. Attached Figure Description
[0012] The present invention will now be described in further detail with reference to the accompanying drawings and specific implementation methods.
[0013] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a partial structural schematic diagram of the present invention; Figure 3 This is a partial internal structure diagram of the present invention; Figure 4 This is a structural schematic diagram of the transverse drive component of this utility model.
[0014] In the diagram: 1. Crossbeam; 2. Lateral adjustment assembly, 21. Lateral slide rail, 22. Lateral sliding plate, 221. First fixing block, 222. Lateral slider; 3. Longitudinal adjustment assembly, 31. Longitudinal slide rail, 32. Longitudinal sliding plate, 321. Second fixing block, 322. Longitudinal slider; 4. Lateral drive component, 41. First lead screw, 42. First drive component, 421. Drive motor, 422. Handwheel; 5. Longitudinal drive component; 51. Second lead screw; 52. Second drive component; 53. Corrugated protective sleeve; 6. Spindle tool set. Detailed Implementation
[0015] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only for explaining the present utility model and are not intended to limit the present utility model; that is, the described embodiments are only some embodiments of the present utility model, and not all embodiments. The components of the embodiments of the present utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0016] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0017] The following is combined Figures 1-4 This invention describes a specific embodiment of an automatic spindle adjustment device for a face milling machine, comprising: The crossbeam 1 is connected to the top of the milling machine and serves as the mounting base for the entire adjustment device; The lateral adjustment assembly 2 includes a lateral slide rail 21 connected along the length of the crossbeam 1 and a lateral slide plate 22 that slides with the lateral slide rail 21. The longitudinal adjustment assembly 3 includes a longitudinal slide rail 31 connected to the transverse slide plate 22 and a longitudinal slide plate 32 that slides with the longitudinal slide rail 31. The top of the longitudinal slide plate 32 is used to install the milling machine spindle cutter group 6. The longitudinal slide plate 32 can be longitudinally slidably connected to the transverse slide plate 22 through the longitudinal slide rail 31, so that the milling machine spindle cutter group 6 can slide along the length and width directions of the crossbeam 1, and the milling position can be adjusted according to different blade root pitch circle diameters. The transverse drive component 4 is used to drive the transverse sliding plate 22 to move along the transverse slide rail 21, thereby realizing the automatic adjustment of the transverse sliding of the spindle cutter group 6, which replaces the traditional method of operators climbing several meters high to manually adjust the transverse position of the spindle cutter group 6 on the crossbeam 1. The longitudinal drive component 5 is used to drive the longitudinal sliding plate 32 to move along the longitudinal slide rail 31, thereby realizing the automatic adjustment of the longitudinal sliding of the spindle cutter group 6, which replaces the traditional method of operators climbing several meters into the air to manually adjust the longitudinal position of the spindle cutter group 6 on the crossbeam 1.
[0018] Please refer toFigures 2-3 As shown, the bottom of the transverse sliding plate 22 is fixedly provided with a first fixing block 221 that cooperates with the transverse driving member 4 and a transverse slider 222 that slides with the transverse slide rail 21. The transverse sliding plate 22 achieves sliding cooperation with the transverse slide rail 21 through the transverse slider 222 fixedly connected to its bottom, so as to realize the sliding of the transverse slide plate along the length direction of the crossbeam 1. The first fixing block 221 is fixedly connected to the bottom of the transverse slide plate and is used to cooperate with the transverse driving member 4 to drive the sliding of the transverse slide plate.
[0019] Please refer to Figures 2-4 As shown, the transverse drive component 4 includes a first lead screw 41 rotatably connected to the crossbeam 1 via a shaft seat and a first drive component 42 drively connected to one end of the lead screw. The first lead screw 41 engages with the first fixing block 221. A corrugated protective sleeve 53 is fitted on the first lead screw 41. The first drive component 42 drives the lead screw to rotate. While the lead screw rotates, it engages with the first fixing block 221. The first fixing block 221 is fixedly connected to the transverse sliding plate 22. Ultimately, the first drive component 42 drives the transverse sliding plate to slide on the transverse slide rail 21.
[0020] Please refer to Figures 2-4 As shown, the first driving component 42 consists of a drive motor 421 and a handwheel 422 connected to the other end of the lead screw. The drive motor 421 works with a reducer to drive the lead screw to rotate, and is controlled by a program control terminal. The handwheel 422 provides a manual adjustment mode for the lead screw, which is suitable for manual adjustment after the automatic drive fails.
[0021] Please refer to Figures 2-3 As shown, the bottom of the longitudinal sliding plate 32 is fixedly provided with a second fixing block 321 that slides and engages with the longitudinal slide rail 31, and a longitudinal slider 322 that slides and engages with the longitudinal slide rail 31. The transverse sliding plate 22 is fixedly provided with a longitudinal slide rail 31 that is perpendicular to the transverse slide rail 21. The longitudinal sliding plate 32 is slidably connected to the longitudinal slide rail 31 by the longitudinal slider 322 fixedly provided at its bottom. The second fixing block 321 connected at its bottom is used to engage with the longitudinal driving member 5 to realize the sliding of the longitudinal sliding plate 32.
[0022] Please refer to Figures 2-3As shown, the longitudinal drive component 5 includes a second lead screw 51 rotatably connected to the transverse sliding plate 22 via a shaft seat and a second drive component 52 drively connected to one end of the second lead screw 51. The second lead screw 51 engages with the second fixing block 321. The second drive component 52 drives the second lead screw 51 to rotate. Simultaneously, the second lead screw 51 rotates and engages with the second fixing block 321 fixed at the bottom of the longitudinal sliding plate 32. Ultimately, the second drive component 52 drives the longitudinal sliding plate 32 to slide along the longitudinal slide rail 31. A corrugated protective sleeve 53 is fitted on the second lead screw 51 to protect the lead screw.
[0023] Please refer to Figure 3 As shown, the second driving component 52 is a drive motor 421. The drive motor 421, together with the reducer and the control program, realizes the rotation control of the lead screw, thereby realizing the fully automatic control of the sliding of the longitudinal sliding plate 32.
[0024] Working principle of this utility model: Install the crossbeam 1 at the preset position on the top frame of the end milling machine, and fix the material to be milled on one side of the spindle cutter group 6; The spindle cutter group 6 is adjusted in both the transverse and longitudinal positions according to the position of the material to be milled, in order to adapt to milling of different pitch circle diameters; In the lateral adjustment assembly 2, the first drive member 42 drives the first lead screw 41 to rotate. While the first lead screw 41 rotates, it cooperates with the first fixed block 221. The first fixed block 221 is fixedly connected to the lateral sliding plate 22, and the lateral sliding plate 22 slides with the lateral slide rail 21 fixedly connected to the crossbeam 1 through the lateral slider 222 fixedly provided at its bottom. Finally, the first drive member 42 drives the lateral sliding plate 22 to slide and adjust along the length of the crossbeam 1. In the longitudinal adjustment assembly 3, the second lead screw 51 is driven to rotate by the second drive component 52. While rotating, the second lead screw 51 engages with the second fixed block 321. The second fixed block 321 is fixedly connected to the longitudinal sliding plate 32. The longitudinal sliding plate 32 slides with the longitudinal slide rail 31 fixedly connected to the transverse sliding plate 22 through the longitudinal slider 322 fixedly provided at its bottom. Finally, the second drive component 52 drives the longitudinal sliding plate 32 to slide and adjust along the width direction of the beam 1. Since the spindle tool assembly 6 is connected to the top of the longitudinal sliding plate 32, the transverse adjustment assembly 2 and the longitudinal adjustment assembly 3 drive the transverse and longitudinal adjustments to achieve precise milling of the workpiece.
[0025] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0026] The above description is merely an example and illustration of the structure of this utility model. Those skilled in the art can make various modifications or additions to the specific embodiments described or use similar methods to replace them, as long as they do not deviate from the structure of the utility model or exceed the scope defined in the claims, they should all fall within the protection scope of this utility model.
Claims
1. An automatic spindle adjustment device for a face milling machine, characterized in that, include: A crossbeam (1) is connected to the top of the milling machine; The lateral adjustment assembly (2) includes a lateral slide rail (21) connected along the length of the crossbeam (1) and a lateral slide plate (22) that slides with the lateral slide rail (21); The longitudinal adjustment assembly (3) includes a longitudinal slide rail (31) connected to the transverse slide plate (22) and a longitudinal slide plate (32) that slides with the longitudinal slide rail (31). The top of the longitudinal slide plate (32) is used to mount the milling machine spindle cutter set (6). A transverse drive member (4) is used to drive the transverse sliding plate (22) to move along the transverse slide rail (21); A longitudinal drive member (5) is used to drive the longitudinal sliding plate (32) to move along the longitudinal slide rail (31).
2. The automatic spindle adjustment device for a face milling machine according to claim 1, characterized in that: The bottom of the transverse sliding plate (22) is fixedly provided with a first fixing block (221) that cooperates with the transverse driving member (4) and a transverse slider (222) that slides with the transverse slide rail (21).
3. The automatic spindle adjustment device for a face milling machine according to claim 2, characterized in that: The transverse drive component (4) includes a first lead screw (41) rotatably connected to the crossbeam (1) via a shaft seat and a first drive component (42) drively connected to one end of the lead screw. The first lead screw (41) cooperates with the lead screw of the first fixing block (221), and a corrugated protective sleeve (53) is fitted on the first lead screw (41).
4. The automatic spindle adjustment device for a face milling machine according to claim 3, characterized in that: The first driving component (42) is a drive motor (421) and a handwheel (422) connected to the other end of the lead screw.
5. The automatic spindle adjustment device for a face milling machine according to claim 1, characterized in that: The bottom of the longitudinal sliding plate (32) is fixedly provided with a second fixing block (321) that slides with the longitudinal slide rail (31) and a longitudinal slider (322) that slides with the longitudinal slide rail (31).
6. The automatic spindle adjustment device for a face milling machine according to claim 5, characterized in that: The longitudinal drive component (5) includes a second lead screw (51) rotatably connected to the transverse sliding plate (22) via a shaft seat and a second drive component (52) drively connected to one end of the second lead screw (51). The second lead screw (51) cooperates with the lead screw of the second fixed block (321), and a corrugated protective sleeve (53) is sleeved on the second lead screw (51).
7. The automatic spindle adjustment device for a face milling machine according to claim 6, characterized in that: The second driving component (52) is a drive motor (421).