Positioning tool for flange machining

Abstract

This utility model discloses a positioning fixture for flange processing. The adjustment mechanism also includes an extension rod. The extension rod has sockets on both sides of its end. Insert plates are inserted into the sockets. Insert holes are formed on the surface of the insert plates. Two insert plates pass through the extension rod and are fixedly connected to a support rod. A brush is rotatably connected to the outer wall of the support rod. A push rod is slidably connected to the middle of the outer wall of the extension rod. A spring is fixedly connected to the outer wall of the push rod. The other end of the spring is fixedly connected to the inner wall of the extension rod. An extrusion plate is fixedly connected to the push rod on the side away from the spring. The ends of the extrusion plate are set with bevels on both sides. A ball bearing is movably installed on the inner wall of the extension rod between the end of the extrusion plate and the socket. One side of the ball bearing abuts against the bevel at the end of the extrusion plate, and the other end of the ball bearing abuts against the inside of the socket. A brush is set in the adjustment mechanism. The brush can be driven to approach the processing surface of the metal workpiece by an electric telescopic rod to clean the debris on the surface of the metal workpiece in a timely manner.

Description

Technical Field

[0001] This utility model relates to the field of machining positioning tooling technology, specifically to a positioning tooling for flange machining. Background Technology

[0002] Flange fabrication is the process of creating ring-shaped parts with standard connection dimensions and sealing surfaces from metal sheets or pipes through a series of steps such as cutting, stamping, welding, and grinding. These flanges are typically used to connect pipes, valves, pumps, and other equipment to ensure the sealing and stability of fluid systems. Precision and quality control are emphasized during the fabrication process to meet the needs of different industries and applications.

[0003] During the cutting, grinding and other processing of metal workpieces, metal workpieces usually have debris adhering to them. The debris adhering to the surface of the workpiece will affect the quality and accuracy of subsequent processing, and may even damage the equipment. Operators need to manually clean the debris from the surface of the workpiece in a timely manner, which is quite troublesome. To address this issue, a positioning fixture for flange processing is proposed to solve the above problems. Utility Model Content

[0004] The technical problem to be solved by this utility model is as follows: the operator needs to manually clean the debris on the surface of the workpiece in a timely manner, which is quite troublesome.

[0005] The objective of this utility model can be achieved through the following technical solutions: A positioning fixture for flange processing includes a clamping mechanism, and an adjustment mechanism is provided on the back of the clamping mechanism. The adjustment mechanism includes a motor and an electric telescopic rod. The adjustment mechanism also includes an extension rod, with slots on both sides of the end of the extension rod. Insert plates are inserted into the slots, and insertion holes are formed on the surface of the insert plates. Two insert plates pass through the extension rod and are fixedly connected to a support rod. A brush is rotatably connected to the outer wall of the support rod. The extension rod is slidably connected to the middle of its outer wall, and a spring is fixedly connected to the outer wall of the push rod. The other end of the spring is fixedly connected to the inner wall of the extension rod. The push rod is fixedly connected to a pressing plate on the side away from the spring. The ends of the pressing plate are set as inclined surfaces on both sides. A ball bearing is movably installed on the inner wall of the extension rod between the end of the pressing plate and the insertion hole. One side of the ball bearing abuts against the inclined surface at the end of the pressing plate, and the other end of the ball bearing abuts against the inside of the insertion hole.

[0006] As a further embodiment of this utility model: the adjustment mechanism further includes a support frame, one inner wall of which is fixedly installed with a motor, and the other inner wall of which is provided with a guide groove, and a guide rod is slidably connected inside the guide groove. The outer wall of the support frame is also fixedly installed with an electric telescopic rod, and the extension end of the electric telescopic rod is fixedly connected to the guide rod.

[0007] As a further embodiment of this utility model: an end block is fixedly connected to the end of the guide rod located away from the guide groove, and a movable plate is slidably connected through the inner wall of the end block, and the movable plate is fixedly connected to the extension rod at the end located away from the end block.

[0008] As a further embodiment of this utility model: a groove is formed on the surface of the movable plate, a gasket is fixedly connected to the inner side of the groove, and a threaded shaft is threadedly connected to the outer wall of the end block, with the end of the threaded shaft abutting against the inner side of the groove.

[0009] As a further embodiment of this utility model: the clamping mechanism includes a limiting circular frame, which is fixedly connected to the output shaft of the motor and rotatably connected to the support frame. A knob is rotatably connected to one side end of the limiting circular frame. The knob passes through the inside of the limiting circular frame and is rotatably connected to a bevel gear. An annular bevel rack is meshed with the outer side of the bevel gear. The outer and inner sides of the annular bevel rack are rotatably connected to the inside of the limiting circular frame.

[0010] As a further embodiment of this utility model: a plurality of limiting blocks are slidably connected to the front of the limiting circular frame, and a clamping claw is fixedly installed on the side of the limiting block located inside the limiting circular frame, and both ends of the clamping claw are connected through to the inner wall of the limiting circular frame.

[0011] As a further embodiment of this utility model: the annular bevel rack has a planar thread on the side away from the bevel gear, and the surface of the planar thread engages with the surface of the clamping claw.

[0012] The beneficial effects of this utility model are: (1) This utility model fixes metal workpieces by means of multiple clamping claws in the clamping mechanism. The distance between each clamping claw can be freely adjusted, so it is suitable for fixing metal workpieces of different sizes.

[0013] (2) An adjustment mechanism is set on the side of the clamping mechanism. A brush is set inside the adjustment mechanism. The brush can be driven to approach the processing surface of the metal workpiece by the electric telescopic rod, and the debris on the surface of the metal workpiece can be cleaned in time, eliminating the trouble of manual cleaning.

[0014] (3) The brush in the device is fixed to the support rod, and the support rod can be disassembled and separated from other structures in the adjustment mechanism, so as to facilitate the replacement of the brush. Attached Figure Description

[0015] The present invention will be further described below with reference to the accompanying drawings.

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the internal structure of the extension rod in this utility model; Figure 3 This is a schematic diagram of the overall structure of the limiting circular frame in this utility model; Figure 4 This is a schematic diagram of the overall structure of the guide rod in this utility model; Figure 5 This is a schematic diagram of the internal structure of the support frame in this utility model; Figure 6 This is a schematic diagram of the overall structure of the annular bevel gear in this utility model; Figure 7 This is a schematic diagram of the overall structure of the planar thread in this utility model.

[0017] In the diagram: 1. Clamping mechanism; 101. Limiting circular frame; 102. Knob; 103. Bevel gear; 104. Annular bevel rack; 105. Planar thread; 106. Clamping claw; 107. Limiting block; 2. Adjusting mechanism; 201. Support frame; 202. Motor; 203. Guide groove; 204. Guide rod; 205. Electric telescopic rod; 206. End block; 207. Moving plate; 208. Abutment groove; 209. Threaded shaft; 210. Extension rod; 211. Push rod; 212. Spring; 213. Extrusion plate; 214. Insertion port; 215. Ball bearing; 216. Insertion plate; 217. Insertion hole; 218. Support rod; 219. Brush. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0019] like Figure 1-7As shown, a positioning fixture for flange processing includes a clamping mechanism 1. An adjusting mechanism 2 is located on the back of the clamping mechanism 1. The adjusting mechanism 2 includes a motor 202 and an electric telescopic rod 205. The adjusting mechanism 2 also includes an extension rod 210. The extension rod 210 has insertion ports 214 on both sides of its end. Insert plates 216 are inserted into the insertion ports 214. Insert holes 217 are formed on the surface of the insert plates 216. The two insert plates 216 extend out of the extension rod 210 and are jointly and fixedly connected to a support rod 218. A brush 219 is rotatably connected to the outer wall of the support rod 218. The extension rod 210... A push rod 211 is slidably connected to the middle of the outer wall of extension rod 210. A spring 212 is fixedly connected to the outer wall of push rod 211, and the other end of spring 212 is fixedly connected to the inner wall of extension rod 210. A pressing plate 213 is fixedly connected to the push rod 211 on the side away from spring 212. The ends of pressing plate 213 are beveled on both sides. A ball bearing 215 is movably installed on the inner wall of extension rod 210 between the end of pressing plate 213 and insertion port 214. One side of ball bearing 215 abuts against the beveled end of pressing plate 213, and the other end of ball bearing 215 abuts against the inside of insertion hole 217. Figure 2 As shown, after the extrusion plate 213 moves to the left, it cancels the support for the ball 215, so that when the insert plate 216 separates from the insertion port 214, the ball 215 does not obstruct it. The adjustment mechanism 2 also includes a support frame 201. One inner wall of the support frame 201 is fixedly installed with a motor 202. The other inner wall of the support frame 201 has a guide groove 203. A guide rod 204 is slidably connected inside the guide groove 203. The outer wall of the support frame 201 is also fixedly installed with an electric telescopic rod 205. The extension end of the electric telescopic rod 205 is fixedly connected to the guide rod 204. An end block 206 is fixedly connected to the end of the guide rod 204 away from the guide groove 203. A movable plate 207 is slidably connected through the inner wall of the end block 206. The end of the movable plate 207 away from the end block 206 is fixedly connected to an extension rod 210. A groove 208 is formed on the surface of the movable plate 207. A gasket is fixedly connected to the inner side of the groove 208. A threaded shaft 209 is threadedly connected to the outer wall of the end block 206. The end of the threaded shaft 209 abuts against the inner side of the groove 208. Figure 3 As shown, the loose threaded shaft 209 is rotated to separate its end from the groove 208, so that the moving plate 207 can move along the inner side of the end block 206, thereby adjusting the relative position of the extension rod 210 and the clamping mechanism 1, ensuring that the brush 219 can contact the metal workpiece processing surface. The clamping mechanism 1 includes a limiting circular frame 101, which is fixedly connected to the output shaft of the motor 202 and rotatably connected to the support frame 201. A knob 102 is rotatably connected to one side of the limiting circular frame 101. The knob 102 passes through the inside of the limiting circular frame 101 and is rotatably connected to a bevel gear 103. An annular bevel rack 104 is meshed with the outer side of the bevel gear 103. Both the outer and inner sides of the annular bevel rack 104 are connected to the limiting mechanism. The circular frame 101 is internally rotatably connected, and several limiting blocks 107 are slidably connected to the front of the limiting circular frame 101. A clamping claw 106 is fixedly installed on the side of the limiting block 107 located inside the limiting circular frame 101. Both ends of the clamping claw 106 are connected through to the inner wall of the limiting circular frame 101. The annular bevel rack 104 has a flat thread 105 on the side away from the bevel gear 103. The surface of the flat thread 105 meshes with the surface of the clamping claw 106. Figure 7 As shown, the surface of the clamping claw 106 is provided with textures that engage with the planar thread 105.

[0020] The working principle of this utility model: When the device is in use, the support frame 201 is fixed above the machine tool, the metal workpiece to be processed is placed between each clamping jaw 106, the bevel gear 103 is rotated by the knob 102, the annular bevel rack 104 is rotated inside the limiting circle frame 101, the flat thread 105 pushes the clamping jaw 106 to move, and the limiting block 107 moves linearly on the surface of the limiting circle frame 101, so that the clamping jaw 106 gradually clamps and fixes the workpiece. Secondly, the motor 202 drives the limiting round frame 101 to rotate, which facilitates the processing of the workpiece at different angles. After a single processing is completed, the electric telescopic rod 205 retracts, which drives the support rod 218 and brush 219 at the end of the extension rod 210 to approach the metal workpiece inside the clamping claw 106. The motor 202 drives the limiting round frame 101 to rotate continuously, thereby removing the debris from the surface of the metal workpiece. Furthermore, when disassembling the support rod 218 and the brush 219, push the push rod 211 away from the support rod 218, causing the pressing plate 213 to separate from the balls 215 on both sides. As a result, the balls 215 release their tight contact with the inside of the insertion hole 217, and the insertion plate 216 can be pulled out from the insertion port 214. At this time, the support rod 218 and the brush 219 separate from the extension rod 210.

[0021] The above description provides a detailed account of one embodiment of the present invention. However, this description is merely a preferred embodiment and should not be construed as limiting the scope of the present invention. All equivalent variations and improvements made within the scope of the claims of the present invention should still fall within the patent coverage of the present invention.

Claims

1. A positioning fixture for flange processing, comprising a clamping mechanism (1), wherein an adjustment mechanism (2) is provided on the back of the clamping mechanism (1), and the adjustment mechanism (2) comprises a motor (202) and an electric telescopic rod (205). characterized in that The adjustment mechanism (2) also includes an extension rod (210). The extension rod (210) has two openings (214) on both sides of its end. An insert plate (216) is inserted into the opening (214). An insertion hole (217) is opened on the surface of the insert plate (216). The two insert plates (216) pass through the extension rod (210) and are fixedly connected to a support rod (218). A brush (219) is rotatably connected to the outer wall of the support rod (218). Among them, a push rod (211) is slidably connected to the middle of the outer wall of the extension rod (210), and a spring (212) is fixedly connected to the outer wall of the push rod (211). The other end of the spring (212) is fixedly connected to the inner wall of the extension rod (210). The push rod (211) is fixedly connected to the extrusion plate (213) on the side away from the spring (212). The two ends of the extrusion plate (213) are set as inclined surfaces. A ball bearing (215) is movably installed on the inner wall of the extension rod (210) between the end of the extrusion plate (213) and the socket (214). One side of the ball bearing (215) abuts against the inclined surface at the end of the extrusion plate (213), and the other end of the ball bearing (215) abuts against the inside of the socket (217).

2. The positioning tool for machining a flange according to claim 1, wherein The adjustment mechanism (2) also includes a support frame (201). One inner wall of the support frame (201) is fixedly installed with a motor (202). The other inner wall of the support frame (201) is provided with a guide groove (203). A guide rod (204) is slidably connected inside the guide groove (203). The outer wall of the support frame (201) is also fixedly installed with an electric telescopic rod (205). The extension end of the electric telescopic rod (205) is fixedly connected to the guide rod (204).

3. The positioning tool for machining a flange according to claim 2, wherein The guide rod (204) is fixedly connected to an end block (206) at the end away from the guide groove (203). A movable plate (207) is slidably connected through the inner wall of the end block (206). The movable plate (207) is fixedly connected to the extension rod (210) at the end away from the end block (206).

4. The positioning tool for machining a flange according to claim 3, wherein The surface of the movable plate (207) is provided with a groove (208), the inner side of the groove (208) is fixedly connected with a gasket, and the outer wall of the end block (206) is threadedly connected with a threaded shaft (209), the end of the threaded shaft (209) abuts against the inner side of the groove (208).

5. The positioning tool for machining a flange according to claim 4, wherein The clamping mechanism (1) includes a limiting circular frame (101), which is fixedly connected to the output shaft of the motor (202) and rotatably connected to the support frame (201). A knob (102) is rotatably connected to one side of the limiting circular frame (101). The knob (102) passes through the inside of the limiting circular frame (101) and is rotatably connected to a bevel gear (103). An annular bevel rack (104) is meshed with the outer side of the bevel gear (103). The outer and inner sides of the annular bevel rack (104) are rotatably connected to the inside of the limiting circular frame (101).

6. The positioning tool for machining a flange according to claim 5, wherein The front of the limiting circular frame (101) is slidably connected with several limiting blocks (107). The limiting block (107) is fixedly installed with a clamping claw (106) on one side inside the limiting circular frame (101). Both ends of the clamping claw (106) are connected through to the inner wall of the limiting circular frame (101).

7. The positioning tool for machining a flange according to claim 6, wherein The annular bevel rack (104) has a planar thread (105) on the side away from the bevel gear (103), and the surface of the planar thread (105) meshes with the surface of the clamping jaw (106).

Images