An aligning device for splicing aluminum products
Patent Information
- Application Number
- CN202521646228.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-05
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-08-05
AI Technical Summary
[0004]为了弥补以上不足,本实用新型提供了一种铝制品拼接用对齐装置,旨在改善现有技术中对需要多个面进行拼接的铝制品,其拼接操作步骤繁琐,和铝屑导致拼接效果偏移,影响铝制品质量的问题
1、本实用新型中,首先,移动工作台两侧的挤压板向铝材移动,使得将铝材固定,由于挤压板移动时,通过固定块带动移动柱进行移动,当确定好位置时,将移动柱固定在固定槽内,在一侧拼接完成后,此时只需将连杆拔出,即可通过转轴旋转工作台,当确定好转动后,将连杆推入安装箱,使得其卡在转轴的外壁上,防止其转动。
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Figure CN224642941U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of aluminum product splicing technology, and in particular to an alignment device for splicing aluminum products. Background Technology
[0002] Aluminum is an extremely abundant metallic element in the Earth's crust, second only to oxygen and silicon. Aluminum products are various products made from aluminum as the main raw material through casting, extrusion, and rolling processes. In terms of processing performance, aluminum is easy to form and can be manufactured into complex-shaped parts through various processing methods. In terms of chemical properties, aluminum quickly forms a dense protective film of aluminum oxide in the air. This film is usually between a few nanometers and tens of nanometers thick, which can effectively prevent further oxidation of aluminum. Aluminum products are a general term for household and industrial products made from aluminum alloys as the main raw material. In daily life, in order to manufacture larger aluminum products, it is usually necessary to splice multiple aluminum plates together and weld them together to form larger components.
[0003] Traditional aluminum product splicing relies heavily on manual operation. After splicing one side, the aluminum product needs to be removed and spliced on the other side, which is time-consuming. In addition, the aluminum product may contain aluminum shavings during the splicing process, which reduces the splicing effect. Moreover, some devices have poor versatility and can only be used for aluminum products of specific sizes and shapes. However, the market has designed adjustable positioning components to adapt to aluminum products of different sizes and shapes, improving the versatility of the devices. However, for aluminum products that need to be spliced on multiple sides, the splicing operation steps are too cumbersome, and the presence of aluminum shavings can cause the splicing effect to be misaligned, affecting the quality of the aluminum product. Utility Model Content
[0004] To overcome the above shortcomings, this utility model provides an alignment device for splicing aluminum products, which aims to improve the existing technology for splicing aluminum products that require splicing multiple surfaces. The splicing operation is cumbersome, and aluminum shavings cause the splicing effect to be misaligned, affecting the quality of aluminum products.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: an alignment device for splicing aluminum products, comprising a workbench, a sliding groove formed at the top of the outer wall of the workbench, a fixing groove formed at the bottom of the outer wall of the workbench, a movable column slidably connected to the outer wall of the fixing groove, a fixing block fixedly connected to the top of the outer wall of each of the two movable columns, an extrusion plate fixedly connected to the top of the outer wall of each of the two fixing blocks, mounting boxes fixedly connected to the left and right sides of the outer wall of the workbench, rotating shafts fixedly connected to the left and right sides of the outer wall of the workbench, the other ends of the two rotating shafts rotatably connected to the mounting boxes, connecting rods slidably connected to the front and rear sides of the outer walls of the two mounting boxes, movable blocks slidably connected to the front and rear sides of the top of the workbench, and a chip-collecting mechanism fixedly connected to the left side of the top of the workbench, the chip-collecting mechanism being used to absorb aluminum chips from the surface of the aluminum material.
[0006] As a further description of the above technical solution: The chip removal mechanism includes a housing, the bottom of the outer wall of the housing is fixedly connected to the workbench, an outer shell is fixedly connected inside the housing, a motor is fixedly connected inside the outer shell, an impeller is fixedly connected to the output end of the motor, protective nets are fixedly connected to the top and bottom of the outer shell, an air supply pipe is connected to the top of the outer wall of the outer shell, and a chip removal pipe is connected to the top of the air supply pipe.
[0007] As a further description of the above technical solution: A second door is fixedly connected to the top of the outer wall of the chassis, and a rubber column is fixedly connected to the bottom of the outer wall of the workbench.
[0008] As a further description of the above technical solution: Each of the rubber columns has a spring fixedly connected inside, and a collecting plate is fixedly connected to the bottom of the outer wall of each rubber column.
[0009] As a further description of the above technical solution: Each of the connecting rods has a handle fixedly connected to its top end, and each of the two mounting boxes has a door fixedly connected to its front and rear sides.
[0010] As a further description of the above technical solution: Each of the mounting boxes has a support block fixedly connected to the bottom of its outer wall, and each of the two support blocks has a fixing plate fixedly connected to the bottom of its outer wall.
[0011] As a further description of the above technical solution: Both of the fixing plates have screws threaded to the top of their outer walls, and the outer walls of the screws are threaded to nuts.
[0012] As a further description of the above technical solution: The workbench is equipped with slide rails on both the front and rear sides of its top, and the collection plate has a collection groove on its top outer wall.
[0013] This utility model has the following beneficial effects: 1. In this utility model, firstly, the extrusion plates on both sides of the movable worktable move toward the aluminum material to fix it. As the extrusion plates move, the moving column is moved by the fixing block. When the position is determined, the moving column is fixed in the fixing groove. After the splicing on one side is completed, the connecting rod can be pulled out to rotate the worktable through the rotating shaft. After the rotation is determined, the connecting rod is pushed into the mounting box so that it is locked on the outer wall of the rotating shaft to prevent it from rotating.
[0014] 2. In this utility model, firstly, the motor inside the outer casing is started, causing the motor to drive the impeller to rotate. The generated air force enters the chip suction pipe along the air supply pipe, and then the aluminum chips are sucked into the machine box along the chip suction pipe. When passing through the outer casing, the protective nets at the top and bottom of the outer casing prevent damage to the internal working. At this time, the aluminum chips on the surface of the workbench are cleaned up, and then splicing can be carried out. Attached Figure Description
[0015] Figure 1 This is a front perspective view of an alignment device for splicing aluminum products proposed in this utility model; Figure 2 This is a top view of an alignment device for splicing aluminum products according to the present invention; Figure 3 This is a partial structural exploded view of the worktable of an alignment device for splicing aluminum products proposed in this utility model; Figure 4 This is a partial structural diagram of the workbench of an alignment device for splicing aluminum products proposed in this utility model; Figure 5 This is a partial structural disassembly diagram of the outer shell of an alignment device for splicing aluminum products proposed in this utility model.
[0016] Legend: 1. Workbench; 2. Chip suction mechanism; 201. Chassis; 202. Outer shell; 203. Motor; 204. Impeller; 205. Protective net; 206. Air supply pipe; 207. Chip suction pipe; 3. Slide groove; 4. Fixed groove; 5. Moving column; 6. Fixed block; 7. Extrusion plate; 8. Mounting box; 9. Rotating shaft; 10. Connecting rod; 11. Moving block; 12. Handle; 13. Box door one; 14. Slide rail; 15. Support block; 16. Fixed plate; 17. Screw; 18. Nut; 19. Rubber column; 20. Spring; 21. Collection plate; 22. Box door two; 23. Collection groove. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] Please see the appendix Figure 2 - Appendix Figure 4 This utility model provides an embodiment of an alignment device for splicing aluminum products, comprising a workbench 1. A sliding groove 3 is formed at the top of the outer wall of the workbench 1, and a fixing groove 4 is formed at the bottom of the outer wall of the workbench 1. A movable column 5 is slidably connected to the outer wall of the fixing groove 4. There are two identical movable columns 5. A fixing block 6 is firmly fixedly connected to the top of the outer wall of each movable column 5. An extrusion plate 7 for extrusion is fixedly connected to the top of the outer wall of each of the two fixing blocks 6. On the left and right sides of the outer wall of the workbench 1, a mounting box 8 is fixedly connected. On the left and right sides of the outer wall of the workbench 1, a rotating shaft 9 is also fixedly connected. The other ends of the two rotating shafts 9 are connected to the corresponding mounting box 8 by a rotating connection. On the front and rear sides of the outer wall of each mounting box 8, a connecting rod 10 is installed by a sliding connection. On the front and rear sides of the top of the workbench 1, a movable moving block 11 is also installed by a sliding connection. A chip suction mechanism 2 is fixedly connected to the top left side of the workbench 1. The chip suction mechanism 2 is used to absorb aluminum chips on the surface of the aluminum material. Specifically, the top of the outer wall of the workbench 1 has a sliding groove 3 for sliding, and the bottom has a fixing groove 4. The outer wall of the fixing groove 4 is connected to two movable moving columns 5. The top of the outer wall of the moving columns 5 is connected to a fixing block 6. The top of the fixing block 6 is connected to an extrusion plate 7 for extrusion. The left and right sides of the outer wall of the workbench 1 are stably connected to mounting boxes 8, and each is also connected to a rotating shaft 9. The other end of the rotating shaft 9 is rotatably connected to the mounting box 8. The front and rear sides of the outer wall of the mounting box 8 are connected to a sliding connecting rod 10. The front and rear sides of the top of the workbench 1 are connected to a sliding moving block 11. The left side of the top is connected to a chip suction mechanism 2 to absorb aluminum chips.
[0019] Please see the appendix Figure 4 - Appendix Figure 5The chip suction mechanism 2 includes a housing 201. The bottom of the outer wall of the housing 201 is firmly fixed to the workbench 1 through a robust connection to ensure the stability of the chip suction mechanism 2 during operation. Inside the housing 201, a shell 202 is fixedly connected, which provides protection and support for the internal components. Inside the shell 202, a motor 203 is fixedly connected, which serves as a power source. Its output end is fixedly connected to an impeller 204 through a reliable connection. The impeller 204 rotates under the drive of the motor 203, thereby generating suction. To ensure safety and work efficiency, protective nets 205 are fixedly connected to the top and bottom of the shell 202 to prevent damage to the internal components when foreign objects enter or exit. An air supply pipe 206 is connected to the top of the outer wall of the shell 202. The top of the air supply pipe 206 is connected to a chip suction pipe 207, which sucks the chip material on the workbench 1 into the housing 201. Specifically, the chip suction mechanism 2 includes a housing 201, the bottom of which is firmly fixed to the workbench 1 to ensure stable operation. The housing 201 contains a fixed outer shell 202 to provide protection and support for the internal components. The outer shell 202 contains a fixed motor 203 as a power source, with an impeller 204 connected to its output end. The motor 203 drives the impeller 204 to rotate and generate suction. The top and bottom of the outer shell 202 are connected to protective nets 205 to prevent foreign objects from damaging the internal components. The top of the outer wall of the outer shell 202 is connected to an air supply pipe 206, and the top of the air supply pipe is connected to a chip suction pipe 207. The chip suction pipe 207 sucks the chips from the workbench 1 into the housing 201.
[0020] Please see the appendix Figure 2 - Appendix Figure 3 The top of the outer wall of the chassis 201 is fixedly installed with a second door 22 by a sturdy connection. The bottom of the outer wall of the workbench 1 is also fixedly installed with multiple rubber columns 19 by a sturdy connection. The internal structure of these rubber columns 19 is connected with springs 20 by a stable fixing method to ensure that they have good cushioning and support functions. The bottom of the outer wall of each rubber column 19 is reliably connected with a collection plate 21 for collecting and holding any debris or liquid that may be generated. The top of the multiple connecting rods 10 is fixedly connected with a handle 12 for easy operation and adjustment. The front and rear sides of the outer walls of the two mounting boxes 8 are fixedly installed with a first door 13 by a sturdy connection method to ensure the stability of the overall structure and ease of use. Specifically, the top of the outer wall of the chassis 201 is sturdy and connected to the second door 22. The bottom of the outer wall of the workbench 1 is sturdy and connected to multiple rubber pillars 19. The internal stability is connected to the spring 20, which has a buffer support function. The bottom of the outer wall of the rubber pillars 19 is reliably connected to the collection plate 21 to collect debris and liquid. The top of the connecting rod 10 is fixed to the handle 12 for easy operation. The front and rear of the outer wall of the mounting box 8 are sturdy and connected to the first door 13 to ensure stability and convenience.
[0021] Please see the appendix Figure 1 - Appendix Figure 3 Support blocks 15 are firmly fixed to the bottom of the outer wall of the mounting box 8. The bottom of the outer wall of the two support blocks 15 is connected to the fixing plate 16 by a reliable fixing method. The top of the outer wall of the two fixing plates 16 is equipped with screws 17 by a threaded connection. Nuts 18 are provided on the outer wall of the screws 17 by a threaded connection to ensure the stability of the structure and the flexibility of adjustment. The top front and rear sides of the workbench 1 are provided with slide rails 14 for sliding parts to facilitate the movement and positioning of parts. The top of the outer wall of the collection plate 21 is provided with a collection trough 23 for collecting waste to keep the working environment clean and the operation safe. Specifically, the bottom of the outer wall of the mounting box 8 is firmly connected to the support block 15, the left side of the outer wall of the two support blocks 15 is reliably connected to the fixing plate 16, the top of the outer wall of the fixing plate 16 is threaded with the screw rod 17, the screw rod 17 is threaded with the nut 18 to ensure stability and flexible adjustment, the top of the workbench 1 has sliding rails 14 on the front and rear sides to facilitate the movement and positioning of the parts, and the top of the collection plate 21 has a collection groove 23 to collect waste materials.
[0022] Working principle: First, when the aluminum material is placed on the workbench 1, the extrusion plates 7 on both sides of the top of the workbench 1 are pushed to slide along the slide groove 3. At this time, the bottom of the workbench 1 has a fixing groove 4. When the extrusion plates 7 slide, they drive the fixing blocks 6 connected at the bottom to slide, so that the moving column 5 at the bottom of the extrusion plates 7 moves on the fixing groove 4. After the two extrusion plates 7 extrude and fix the aluminum material, the moving column 5 at the bottom moves on the fixing groove 4 with the help of the pushing force when the extrusion plates 7 are pushed. Since the fixing groove 4 is arc-shaped, when the extrusion plates 7 extrude and fix the aluminum material, there is no pushing force to push the moving column 5, so that the moving column 5 cannot leave the fixing groove 4, thus completing the fixation. After one side is spliced, since the left and right sides of the workbench 1 are connected to the rotating shafts 9, the workbench 1 can be rotated without loosening the aluminum material and disassembling and re-fixing it. When the workbench 1 is rotated to the side that needs to be connected, the connecting rod 10 is pushed so that the connecting rod 10 is inserted into the rotating shaft 9, fixing the rotating shaft 9 and preventing it from rotating during the splicing process, thus achieving rapid splicing and improving efficiency. During the splicing process, since some aluminum splicing surfaces contain aluminum shavings, simply start the motor 203 inside the outer casing 202. The rotation of the motor 203 drives the impeller 204 to rotate, thereby generating airflow. The airflow then enters the shaving suction pipe 207 along the air supply pipe 206. The shaving suction pipe 207 is aligned with the splicing area of the workbench 1, so that the aluminum shavings on the surface of the aluminum material are absorbed. The absorbed aluminum shavings then return to the machine housing 201 along the shaving suction pipe 207. When passing through the outer casing 202, the top and bottom of the outer casing 202 are protected by protective nets 205 to prevent them from affecting the internal work and to prevent splicing errors caused by aluminum shavings, thus reducing the splicing effect.
[0023] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. An alignment device for splicing aluminum products, comprising a worktable (1), characterized in that: The top of the outer wall of the workbench (1) is provided with a sliding groove (3), the bottom of the outer wall of the workbench (1) is provided with a fixing groove (4), the outer wall of the fixing groove (4) is slidably connected with a moving column (5), the top of the outer wall of the two moving columns (5) is fixedly connected with a fixing block (6), the top of the outer wall of the two fixing blocks (6) is fixedly connected with an extrusion plate (7), the left and right sides of the outer wall of the workbench (1) are fixedly connected with a mounting box (8), the left and right sides of the outer wall of the workbench (1) are fixedly connected with a rotating shaft (9), the other end of the two rotating shafts (9) is rotatably connected to the mounting box (8), the front and rear sides of the outer wall of the two mounting boxes (8) are slidably connected with a connecting rod (10), the front and rear sides of the top of the workbench (1) are slidably connected with a moving block (11), the left side of the top of the workbench (1) is fixedly connected with a chip suction mechanism (2), the chip suction mechanism (2) is used to absorb aluminum chips on the surface of the aluminum material.
2. The alignment device for splicing aluminum products according to claim 1, characterized in that: The chip suction mechanism (2) includes a housing (201), the bottom of the outer wall of the housing (201) is fixedly connected to the workbench (1), the inner wall of the housing (201) is fixedly connected to a shell (202), the inner wall of the shell (202) is fixedly connected to a motor (203), the output end of the motor (203) is fixedly connected to an impeller (204), the top and bottom of the shell (202) are fixedly connected to protective nets (205), the top of the outer wall of the shell (202) is connected to an air supply pipe (206), and the top of the air supply pipe (206) is connected to a chip suction pipe (207).
3. The alignment device for splicing aluminum products according to claim 2, characterized in that: The top of the outer wall of the chassis (201) is fixedly connected to a second door (22), and the bottom of the outer wall of the workbench (1) is fixedly connected to a rubber column (19).
4. The alignment device for splicing aluminum products according to claim 3, characterized in that: Each of the rubber columns (19) has a spring (20) fixedly connected inside, and a collecting plate (21) is fixedly connected to the bottom of the outer wall of each rubber column (19).
5. The alignment device for splicing aluminum products according to claim 1, characterized in that: Each of the multiple connecting rods (10) has a handle (12) fixedly connected to its top end, and each of the two mounting boxes (8) has a box door (13) fixedly connected to its front and rear sides.
6. The alignment device for splicing aluminum products according to claim 1, characterized in that: The bottom of the outer wall of the mounting box (8) is fixedly connected to a support block (15), and the bottom of the outer wall of the two support blocks (15) is fixedly connected to a fixing plate (16).
7. An alignment device for splicing aluminum products according to claim 6, characterized in that: The top of the outer wall of each of the two fixing plates (16) is threaded with a screw (17), and the outer wall of each of the screws (17) is threaded with a nut (18).
8. An alignment device for splicing aluminum products according to claim 4, characterized in that: The workbench (1) has slide rails (14) on both the front and rear sides of the top, and the collection plate (21) has a collection groove (23) on the top of its outer wall.