Aluminum electrolysis cell steel rod cutting machine
Patent Information
- Application Number
- CN202521804083.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-25
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-08-25
AI Technical Summary
[0003]在对钢棒进行切割作业时,通常需借助切割机完成切割流程,但目前使用的切割机多为固定结构,切割过程中若遇到钢棒局部硬化区域,切割阻力会瞬间增大,而固定的切割机构无法对这种突发阻力做出缓冲调节,极易导致切割片因承受过大冲击而崩裂、钝化或损坏,不仅影响当下的切割效率,还会干扰后续钢棒切割作业的连续性与稳定性
本实用新型通过浮动组件的设置,借助辅助套与高筋弹簧的协同配合,当切割机本体在切割过程中遇到钢棒局部硬化区域时,辅助套会随之缓慢上移,同时带动高筋弹簧回缩挤压,由于高筋弹簧弹性强劲,不会轻易回弹,其回缩动作能带动切割机本体实现浮动上移,从而对突发的切割阻力起到缓冲调节作用,有效避免切割片因承受过大压力而出现崩裂、钝化或损坏的问题,保障切割效率不受影响,随后若切割机本体轻微回弹时,此时安装板会移动,并通过阻尼杆和活塞筒的设置,可方便对压缩所产生的气体将阻尼杆进行推动,并利用阻尼杆对切割机本体的切割刀片进行贴合减速,使之方便将切割机进行快速停止,提高使用中的安全性。
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Figure CN224643034U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of aluminum electrolytic cell steel bar technology, specifically to an aluminum electrolytic cell steel bar cutting machine. Background Technology
[0002] The aluminum electrolysis cell steel bar cutting machine is a specialized device for precisely cutting steel bars during the production process of aluminum electrolysis cells. This machine can efficiently and accurately cut the steel bars used in aluminum electrolysis cells, ensuring cutting quality and meeting process requirements.
[0003] When cutting steel bars, a cutting machine is usually needed to complete the cutting process. However, most cutting machines currently in use are fixed structures. If a hardened area of the steel bar is encountered during the cutting process, the cutting resistance will increase instantly. The fixed cutting mechanism cannot buffer or adjust this sudden resistance, which can easily cause the cutting blade to crack, become dull, or be damaged due to excessive impact. This not only affects the current cutting efficiency but also interferes with the continuity and stability of subsequent steel bar cutting operations. Utility Model Content
[0004] The purpose of this invention is to provide a steel bar cutting machine for aluminum electrolysis cells to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: an aluminum electrolysis cell steel bar cutting machine, comprising an operating table and anti-slip pads installed at the four corners of the bottom of the operating table, wherein positioning legs are fixedly connected to the four corners of the bottom of the operating table, a handle is fixedly connected to one side of the movable plate, and a control switch is electrically connected to one side of the movable plate, and the control switch is electrically connected to the cutting machine body, and further comprising: A movable plate is rotatably connected to the top of the operating table via a rotating shaft. An operating shell is fixedly connected to the top of the movable plate. A cutting machine body is provided on one side of the operating shell. A floating component is provided in the inner cavity of the operating shell to facilitate buffering of the cutting machine body. The floating component includes a mounting plate, which is located in the inner cavity of the operating shell, and one side of the mounting plate is fixedly connected to the cutting machine body.
[0006] Preferably, auxiliary sleeves are fixedly connected to both sides of one end of the mounting plate, and auxiliary rods are inserted into the inner cavity of the auxiliary sleeves, with both ends of the auxiliary rods fixedly connected to the inner wall of the operating shell.
[0007] Preferably, a high-strength spring is fixedly connected to the top of the auxiliary sleeve, and the high-strength spring is sleeved on the outside of the auxiliary rod and fixedly connected to the top of the outside of the auxiliary rod.
[0008] Preferably, auxiliary sliders are fixedly connected to both sides of the mounting plate, and auxiliary grooves are slidably connected to the surface of the auxiliary sliders, with the auxiliary grooves being formed on the inner wall of the operating shell.
[0009] Preferably, a piston rod is fixedly connected to one side of the mounting plate, a piston box is inserted into the bottom of the piston rod, and the bottom of the piston box is fixedly connected to the operating shell.
[0010] Preferably, a gas supply pipe is connected to one side flange of the piston box, and piston cylinders are connected to both sides of the bottom of one end of the gas supply pipe via flanges. One side of the piston cylinder is fixedly connected to the cutting machine body, and a damping rod is inserted into the inner cavity of the piston cylinder, with the surface of the damping rod in contact with the cutting blade of the cutting machine body.
[0011] Preferably, a return spring is fixedly connected to one side of the damping rod, and one side of the return spring is fixedly connected to the inner wall of the piston cylinder.
[0012] Preferably, a positioning plate is fixedly connected to the top of the operating table, and placement grooves are fixedly connected to both sides of the top of the positioning plate. A threaded sleeve is fixedly connected to the inner cavity of one side of the positioning plate, and a threaded rod is threadedly connected to the inner cavity of the threaded sleeve. A fixing ring is rotatably connected to one side of the threaded rod.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: This invention utilizes a floating component and the coordinated action of an auxiliary sleeve and a high-strength spring. When the cutting machine encounters a locally hardened area of the steel bar during cutting, the auxiliary sleeve slowly moves upward, simultaneously causing the high-strength spring to retract and compress. Due to the high elasticity of the high-strength spring, it does not easily rebound. Its retraction action causes the cutting machine to float upward, thus buffering and adjusting sudden cutting resistance. This effectively prevents the cutting blade from cracking, becoming dull, or being damaged due to excessive pressure, ensuring that cutting efficiency is not affected. Subsequently, if the cutting machine slightly rebounds, the mounting plate will move. Through the damping rod and piston cylinder, the compressed gas can easily push the damping rod, and the damping rod can be used to engage and decelerate the cutting blade of the cutting machine, making it easy to stop the cutting machine quickly and improving safety during use. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall structure of the aluminum electrolysis cell steel bar cutting machine of this utility model; Figure 2 This is a schematic diagram illustrating the structure of this utility model; Figure 3 This is a schematic diagram of the floating component structure of this utility model; Figure 4 This is a schematic diagram of the piston rod structure of this utility model; Figure 5 This is a schematic diagram of the placement groove structure of this utility model.
[0015] In the diagram: 1. Operating platform; 2. Anti-slip mat; 3. Movable plate; 4. Operating shell; 5. Cutting machine body; 6. Floating assembly; 601. Mounting plate; 602. Auxiliary sleeve; 603. Auxiliary rod; 604. High-strength spring; 605. Auxiliary slider; 606. Auxiliary groove; 607. Piston rod; 608. Piston box; 609. Air supply pipe; 610. Piston cylinder; 611. Damping rod; 612. Return spring; 7. Positioning plate; 8. Placement groove; 9. Threaded sleeve; 10. Threaded rod; 11. Fixing ring; 12. Positioning leg; 13. Handle; 14. Control switch. Detailed Implementation
[0016] To further illustrate the technical means and effects adopted by this utility model in order to achieve the intended utility model purpose, the following detailed description of the specific implementation methods, structure, features and effects of this utility model is provided in conjunction with the accompanying drawings and preferred embodiments.
[0017] Please see Figure 1-5 As shown, an aluminum electrolytic cell steel bar cutting machine includes an operating table 1 and anti-slip pads 2 installed at the four corners of the bottom of the operating table 1. Positioning legs 12 are fixedly connected to each of the four corners of the bottom of the operating table 1. A handle 13 is fixedly connected to one side of a movable plate 3. A control switch 14 is electrically connected to one side of the movable plate 3, and the control switch 14 is electrically connected to the cutting machine body 5. The machine also includes: A movable plate 3 is rotatably connected to the top of the operating table 1 via a rotating shaft. An operating shell 4 is fixedly connected to the top of the movable plate 3. A cutting machine body 5 is provided on one side of the operating shell 4. A floating component 6 is provided in the inner cavity of the operating shell 4 to facilitate buffering of the cutting machine body 5. The floating component 6 includes a mounting plate 601, which is located in the inner cavity of the operating shell 4 and is fixedly connected to the cutting machine body 5 on one side.
[0018] Auxiliary sleeves 602 are fixedly connected to both sides of one end of the mounting plate 601. An auxiliary rod 603 is inserted into the inner cavity of the auxiliary sleeve 602, and both ends of the auxiliary rod 603 are fixedly connected to the inner wall of the operating shell 4. A high-rib spring 604 is fixedly connected to the top of the auxiliary sleeve 602, and the high-rib spring 604 is sleeved on the outside of the auxiliary rod 603 and fixedly connected to the top of the outside of the auxiliary rod 603. Auxiliary sliders 605 are fixedly connected to both sides of the mounting plate 601. An auxiliary groove 606 is slidably connected to the surface of the auxiliary slider 605, and the auxiliary groove 606 is opened in the inner wall of the operating shell 4. A piston rod 607 is fixedly connected to one side of the mounting plate 601. The bottom of the piston rod 607... A piston box 608 is inserted. It should be noted that a piston is provided at one end of the piston rod 607. The piston is tightly fitted with the piston box 608, and the bottom of the piston box 608 is fixedly connected to the operating shell 4. A gas supply pipe 609 is connected to one side flange of the piston box 608. A piston cylinder 610 is connected to both sides of the bottom of one end of the gas supply pipe 609. One side of the piston cylinder 610 is fixedly connected to the cutting machine body 5. A damping rod 611 is inserted into the inner cavity of the piston cylinder 610, and the surface of the damping rod 611 is in contact with the cutting blade of the cutting machine body 5. A return spring 612 is fixedly connected to one side of the damping rod 611, and one side of the return spring 612 is fixedly connected to the inner wall of the piston cylinder 610.When the cutting machine body 5 encounters a locally hardened area of the steel bar during the cutting process and requires floating adjustment, the cutting machine body 5 will first move upward, driving the mounting plate 601 to slowly move upward. As the mounting plate 601 moves, it will cause the auxiliary slider 605 to slide within the auxiliary groove 606, ensuring a stable movement trajectory. Simultaneously, the mounting plate 601 will cause the auxiliary sleeve 602 to move synchronously on the surface of the auxiliary rod 603. During its movement, the auxiliary sleeve 602 will compress the high-strength spring 604, causing it to retract. Since the high-strength spring 604 is fixed to the outside of the auxiliary rod 603, it will not fall off. Furthermore, the high-strength spring 604 has high hardness and strong elasticity, preventing excessive deformation or rebound. Its retraction action drives the cutting machine body 5 to float upward, effectively buffering and adjusting sudden cutting resistance, preventing the cutting disc from cracking, becoming dull, or being damaged due to excessive pressure, thus ensuring... The cutting efficiency is unaffected. After cutting, the cutting machine body 5 experiences a slight rebound. Simultaneously, the control switch 14 stops the cutting machine body 5 from operating. The rebound of the cutting machine body 5 causes the mounting plate 601 to move. As the mounting plate 601 moves, it moves the piston rod 607 within the piston box 608. The movement of the piston rod 607 compresses the gas inside the piston box 608 via a piston at one end. The compressed gas is then transported to the inner cavity of the gas supply pipe 609 and introduced into the inner cavity of the piston cylinder 610, thereby pushing the damping rod 611 to move. During its movement, the damping rod 611 comes into contact with the cutting blade of the cutting machine body 5, using the damping rod 611 to decelerate the cutting blade until it stops rotating. This effectively brakes the cutting machine body 5, ensuring the safety of subsequent operations. After stopping, the return spring 612 retracts the damping rod 611 for easy retraction in the next operation.
[0019] A positioning plate 7 is fixedly connected to the top of the operating table 1, and placement grooves 8 are fixedly connected to both sides of the top of the positioning plate 7. A threaded sleeve 9 is fixedly connected to the inner cavity of one side of the positioning plate 7. A threaded rod 10 is threadedly connected to the inner cavity of the threaded sleeve 9, and a fixing ring 11 is rotatably connected to one side of the threaded rod 10. When it is necessary to fix the steel rod to ensure the subsequent cutting accuracy, the steel rod is first placed smoothly into the inner cavity of the placement groove 8. After placement, the threaded rod 10 inside the threaded sleeve 9 is rotated. During the rotation, the threaded rod 10 drives the fixing ring 11 to move horizontally until the fixing ring 11 is tightly attached to the surface of the steel rod. Through the squeezing and positioning of the fixing ring 11, the steel rod is firmly fixed in the placement groove 8, effectively avoiding the deviation caused by the shaking of the steel rod during cutting, and providing a stable foundation for subsequent accurate cutting.
[0020] Working principle: First, the steel rod is placed steadily into the inner cavity of the placement groove 8. After placement, the threaded rod 10 inside the threaded sleeve 9 is rotated. During the rotation, the threaded rod 10 drives the fixing ring 11 to move horizontally until the fixing ring 11 is tightly attached to the surface of the steel rod. Through the squeezing and positioning of the fixing ring 11, the steel rod is firmly fixed in the placement groove 8, effectively avoiding deviation caused by the shaking of the steel rod during cutting, and providing a stable foundation for subsequent precise cutting. Then, the handle 13 is used to tilt the rotating shaft of the movable plate 3, which drives the cutting machine body 5 to tilt. At that time, the cutting machine body 5 is started. It should be noted that...The cutting machine body 5 is existing technology. It is a device that uses a power-driven cutting tool, such as a cutting disc, to separate and process materials. Its core working principle is to utilize the mechanical action of a high-speed or energy-concentrated cutting tool with the material to achieve material fracture or separation. This technology is common knowledge to those skilled in the art and will not be elaborated upon here. Subsequently, the movable plate 3 is pressed downwards, causing the cutting machine body 5 to move downwards. The cutting machine body 5 then cuts the steel bar. When the cutting machine body 5 encounters a locally hardened area of the steel bar during the cutting process and requires floating adjustment, it will first move upwards, causing the mounting plate 601 to slowly move upwards. As the mounting plate 601 moves, it will... The auxiliary slider 605 slides within the cavity of the auxiliary groove 606 to ensure stable movement. Simultaneously, the mounting plate 601 drives the auxiliary sleeve 602 to move synchronously on the surface of the auxiliary rod 603. During its movement, the auxiliary sleeve 602 compresses the high-strength spring 604, causing it to retract. Since the high-strength spring 604 is fixed to the outside of the auxiliary rod 603, it will not fall off. Furthermore, the high-strength spring 604 has high hardness and strong elasticity, preventing excessive deformation or rebound. Its retraction causes the cutting machine body 5 to float upwards, effectively buffering and adjusting sudden cutting resistance. This prevents the cutting disc from cracking, becoming dull, or being damaged due to excessive pressure, ensuring cutting efficiency. Unaffected, after cutting, if the cutting machine body 5 experiences slight rebound, the operation of the cutting machine body 5 will be controlled via control switch 14. It should be noted that control switch 14 is existing technology and is electrically connected to the control terminal. The control terminal in this solution can be set as a conventional control module, such as a PLC controller. Control switch 14 is responsible for controlling the opening and closing of the cutting machine body 5, converting the signal into an electrical signal output. The controller receives this signal and determines whether to trigger the action of the controlled electrical equipment according to preset logic. The electrical equipment then executes the corresponding operation according to the controller's instructions. Those skilled in the art will understand this clearly, and it will not be elaborated upon here. The cutting machine body 5 will then be turned off... When the machine closes, the mounting plate 601 moves accordingly. As the mounting plate 601 moves, it moves the piston rod 607 within the piston box 608. The movement of the piston rod 607 compresses the gas inside the piston box 608. The compressed gas is then transported to the inner cavity of the gas supply pipe 609 and introduced into the inner cavity of the piston cylinder 610. This, in turn, pushes the damping rod 611 to move. During its movement, the damping rod 611 engages with the cutting blade of the cutting machine body 5, decelerating the blade until it stops rotating. This effectively brakes the cutting machine body 5, ensuring the safety of subsequent operations. After stopping, the return spring 612 retracts the damping rod 611 for easy retraction in the next operation.
[0021] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present utility model. Any indirect modifications, equivalent changes, and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the scope of the present utility model shall still fall within the scope of the present utility model.
Claims
1. A steel bar cutting machine for aluminum electrolytic cells, comprising an operating table (1) and anti-slip pads (2) installed at the four corners of the bottom of the operating table (1), wherein positioning legs (12) are fixedly connected to the four corners of the bottom of the operating table (1), characterized in that, Also includes: A movable plate (3) is rotatably connected to the top of the operating table (1) via a rotating shaft. A handle (13) is fixedly connected to one side of the movable plate (3). A control switch (14) is electrically connected to one side of the movable plate (3) and is electrically connected to the cutting machine body (5). An operating shell (4) is fixedly connected to the top of the movable plate (3). The cutting machine body (5) is located on one side of the operating shell (4). A floating component (6) is provided in the inner cavity of the operating shell (4) to facilitate buffering of the cutting machine body (5). The floating component (6) includes a mounting plate (601). The mounting plate (601) is located in the inner cavity of the operating shell (4), and one side of the mounting plate (601) is flush with the cutting machine body. The body (5) is fixedly connected. Both sides of one end of the mounting plate (601) are fixedly connected to auxiliary sleeves (602). An auxiliary rod (603) is inserted into the inner cavity of the auxiliary sleeve (602). Both ends of the auxiliary rod (603) are fixedly connected to the inner wall of the operating shell (4). A high-rib spring (604) is fixedly connected to the top of the auxiliary sleeve (602). The high-rib spring (604) is sleeved on the outside of the auxiliary rod (603) and fixedly connected to the top of the outside of the auxiliary rod (603). A piston rod (607) is fixedly connected to one side of the mounting plate (601). A piston box (608) is inserted into the bottom of the piston rod (607). The bottom of the piston box (608) is fixedly connected to the operating shell (4).
2. The aluminum electrolysis cell steel bar cutting machine according to claim 1, characterized in that: Both sides of the mounting plate (601) are fixedly connected to auxiliary sliders (605), and the surface of the auxiliary sliders (605) is slidably connected to auxiliary grooves (606), and the auxiliary grooves (606) are opened on the inner wall of the operating shell (4).
3. The aluminum electrolysis cell steel bar cutting machine according to claim 1, characterized in that: A gas supply pipe (609) is connected to one side flange of the piston box (608). A piston cylinder (610) is connected to both sides of the bottom of one end of the gas supply pipe (609). One side of the piston cylinder (610) is fixedly connected to the cutting machine body (5). A damping rod (611) is inserted into the inner cavity of the piston cylinder (610), and the surface of the damping rod (611) is in contact with the cutting blade of the cutting machine body (5).
4. The aluminum electrolytic cell steel bar cutting machine according to claim 3, characterized in that: A return spring (612) is fixedly connected to one side of the damping rod (611), and one side of the return spring (612) is fixedly connected to the inner wall of the piston cylinder (610).
5. The aluminum electrolysis cell steel bar cutting machine according to claim 1, characterized in that: The top of the operating table (1) is fixedly connected to a positioning plate (7), and the two sides of the top of the positioning plate (7) are fixedly connected to placement grooves (8). A threaded sleeve (9) is fixedly connected to the inner cavity of one side of the positioning plate (7). A threaded rod (10) is threadedly connected to the inner cavity of the threaded sleeve (9), and a fixing ring (11) is rotatably connected to one side of the threaded rod (10).