A mold production waste collecting device
Patent Information
- Application Number
- CN202522038227.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-23
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-09-23
AI Technical Summary
为了方便废料的集中收集,现有加工设备在加工台座侧需设置专用的废料导送收集结构,现有废料收集结构多采用倾斜式或料槽式的导料结构,但由于金属屑的不规则外形与冷却液的粘附会导致金属废屑在台面上部的粘附积聚,无法自然下落进下方的收集结构内,而对于粘附的废屑则需通过人工进行辅助刮落清除,使用十分不便,为此,提出一种模具生产用废料收集装置
本废料收集装置采用圆盘台座式的废料收集结构,利用设置在加工区域外部的收集台座对切削废料进行接取收集,收集台座采用圆盘结构设置,结构简单工作可靠,可实现加工区域废屑的无死角收集。
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Figure CN224643046U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mold production technology, specifically to a waste collection device for mold production. Background Technology
[0002] Molds are various molds and tools used in industrial production to obtain the desired products through methods such as injection molding, blow molding, extrusion, die casting or forging, smelting, and stamping. They are widely used in the forming and processing of products such as blanking, die forging, cold heading, extrusion, and powder metallurgy pressing.
[0003] During mold manufacturing, milling and drilling processes generate a large amount of waste, including metal shavings, plastic scraps, and other material debris. To facilitate waste collection, existing processing equipment requires a dedicated waste collection structure on the side of the processing table. These structures often employ inclined or trough-type guides. However, the irregular shape of the metal shavings and their adhesion to the coolant cause them to accumulate on the upper part of the table, preventing them from naturally falling into the collection structure below. The adhered debris must then be manually scraped off, which is inconvenient. Therefore, a waste collection device for mold manufacturing is proposed. Utility Model Content
[0004] The purpose of this invention is to provide a waste collection device for mold production, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a waste collection device for mold production, comprising a collection platform, a cleaning rotating platform, a docking platform, a drive motor, and a collection bin. The upper part of the collection platform is uniformly provided with an annular groove. The cleaning rotating platform is driven by the drive motor and is rotatably mounted on the top side of the collection platform. A cleaning scraper is installed on the side of the cleaning rotating platform, and the lower part of the cleaning scraper is slidably fitted into the annular groove. The docking platform is installed on the top center of the collecting platform, and the collecting bin is installed on the lower part of the collecting platform.
[0006] Preferably, the collection platform is a circular disc, and the annular grooves are distributed in a ring shape and extend through the upper part of the collection platform.
[0007] Preferably, the collection platform is fixedly provided with a mounting boss in the middle, the docking platform is frustum-shaped, the docking platform is fixedly installed on the upper part of the mounting boss by bolts, and the upper part of the docking platform is provided with docking screw holes.
[0008] Preferably, the cleaning rotary seat is ring-shaped, and a support bearing is installed on the inner circumference of the cleaning rotary seat. The cleaning rotary seat is mounted on the outside of the mounting boss by means of the support bearing to support the fixed axis rotation.
[0009] Preferably, the cleaning scraper is in the shape of a strip, and the lower part of the cleaning scraper is uniformly fixed with cleaning protrusions at equal intervals. After installation, the cleaning protrusions are slidably fitted into the groove of the annular trough, and the upper part of the collection platform is provided with a collection groove.
[0010] Preferably, a reducer is installed on the drive side of the drive motor. The reducer is fixedly installed on the lower part of the collection platform by a support, and the drive shaft end of the drive motor is fixedly installed with the drive input shaft end of the reducer.
[0011] Preferably, a drive gear is fixedly installed on the transmission output shaft end of the reducer, and transmission tooth grooves are evenly arranged on the inner circumference of the cleaning rotating seat. A transmission opening is provided through the lower part of the mounting boss, and the drive gear is installed by meshing with the transmission tooth groove through the transmission opening.
[0012] Preferably, the outer edge of the collection platform is uniformly fixed with mounting blocks in a circular shape, and mounting bolts are installed in the holes in the middle of the mounting blocks. The collection bin is fixedly installed to the lower part of the collection platform by the mounting bolts, and a metal filter screen is fixedly provided on the lower open side of the collection bin.
[0013] Compared with the prior art, the present invention, by adopting the above technical solution, has the following technical effects: This waste collection device adopts a disc-shaped waste collection structure. It uses a collection platform set outside the processing area to collect cutting waste. The collection platform adopts a disc structure, which is simple in structure and reliable in operation, and can realize the collection of waste chips in the processing area without dead corners.
[0014] A cleaning rotating seat is installed in the middle of the collection platform by a drive motor. The cleaning rotating seat adopts an inner ring toothed groove working drive structure, which has a compact layout and a small working volume. A cleaning scraper is set on the side of the cleaning rotating seat. The lower part of the cleaning scraper slides into the annular groove set on the upper part of the collection platform. During operation, the cutting waste collected on the upper part of the collection platform can be effectively scraped and removed by rotation. The cutting waste is concentrated and falls into the collection bin from the collection slot on the upper part of the collection platform. The scraping and removal of cutting waste after collection can be completed without manual assistance, which greatly improves the convenience of the device. Attached Figure Description
[0015] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 This is a schematic diagram of the overall installation upper structure of this utility model; Figure 2 This is a schematic diagram of the overall installation lower structure of this utility model; Figure 3 This is a schematic diagram of the overall installation and disassembly structure of this utility model; Figure 4 This is a schematic diagram of the lower structure of the collection platform of this utility model; Figure 5 This is a schematic diagram of the working installation structure of the cleaning rotary table of this utility model.
[0017] Explanation of reference numerals in the attached drawings: 1. Collection platform; 2. Cleaning rotating platform; 3. Docking platform; 4. Drive motor; 5. Collection bin seat; 6. Cleaning scraper seat; 7. Annular trough; 8. Collection slot; 9. Mounting boss; 10. Reducer; 11. Drive gear; 12. Transmission tooth groove. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0019] It should be noted that the structures, proportions, sizes, etc., shown in the accompanying drawings of this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed in the specification, and are not intended to limit the conditions under which this application can be implemented. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size should still fall within the scope of the technical content disclosed in this application, provided that they do not affect the effects and purposes that this application can produce. Example
[0020] Please see Figure 1-5 This utility model provides a technical solution: a waste collection device for mold production, comprising a collection platform 1, a cleaning rotating platform 2, a docking platform 3, a drive motor 4, and a collection bin 5, as shown in the attached figure. Figure 1As shown, the collection platform 1 is a circular disc-shaped base. The collection platform 1, located outside the machining area, collects cutting waste. Its circular disc structure is simple and reliable, enabling comprehensive collection of waste from the machining area. For easy connection and installation of the docking platform 3, see attached... Figure 3 As shown, a mounting boss 9 is fixedly installed in the middle of the collecting platform 1. The docking platform 3 is frustum-shaped and is fixedly installed on the upper part of the mounting boss 9 by bolts. In order to facilitate the connection and installation of the processing table, a docking screw hole is provided on the upper part of the docking platform 3.
[0021] To facilitate the downward leakage of cooling water, annular grooves 7 are evenly arranged on the upper part of the collection platform 1. The annular grooves 7 are distributed in a ring shape and run through the upper part of the collection platform 1. The upper opening of the annular grooves 7 is semi-circular. The cleaning rotating seat 2 is driven by the drive motor 4 and is installed in the middle of the top side of the collection platform 1. Specifically, see attached... Figure 5 As shown, the cleaning rotary seat 2 is ring-shaped. To facilitate the rotational support installation of the cleaning rotary seat 2, a support bearing is installed on the inner circumference of the cleaning rotary seat 2. The cleaning rotary seat 2 is mounted on the outside of the mounting boss 9 via the support bearing to support the fixed axis rotation. The drive motor 4 is used for the rotational drive of the cleaning rotary seat 2. To improve the working transmission stability, a reducer 10 is installed on the drive side of the drive motor 4, as shown in the attached figure. Figure 4 As shown, the reducer 10 is fixedly installed on the lower part of the collection platform 1 by a support. The drive shaft end of the drive motor 4 is fixedly installed with the drive input shaft end of the reducer 10. In order to realize the transmission installation, a drive gear 11 is fixedly installed on the transmission output shaft end of the reducer 10. The inner circumference of the cleaning turntable 2 is evenly provided with transmission tooth grooves 12. The lower part of the mounting protrusion 9 is provided with a transmission opening. The drive gear 11 is meshed with the transmission tooth groove 12 through the transmission opening. The cleaning turntable 2 adopts an inner ring tooth groove type working drive structure, which has a compact layout and a small structural working volume.
[0022] To facilitate the scraping and cleaning of cutting waste from the upper part of the collection platform 1, a cleaning scraper 6 is installed on the side of the cleaning rotary table 2, as shown in the attached figure. Figure 5 As shown, the cleaning scraper seat 6 is strip-shaped. To facilitate the scraping and pushing of waste within the annular groove 7, cleaning protrusions are evenly fixed at equal intervals on the lower part of the cleaning scraper seat 6, as shown in the attached figure. Figure 1 As shown, after installation, the cleaning protrusion and the groove of the annular groove 7 are slidably fitted together. In order to facilitate the downward leakage of cutting waste after scraping, a collection groove 8 is provided through the upper part of the collection platform 1. During operation, the cutting waste collected on the upper part of the collection platform 1 can be effectively scraped and removed by rotation, so that the cutting waste falls into the collection bin 5 from the collection groove 8 on the upper part of the collection platform 1. The scraping and removal of cutting waste after collection can be completed without manual assistance, which greatly improves the ease of use of the device.
[0023] The collection bin 5 is installed below the collection platform 1 for collecting and storing cutting waste. Specifically, see attached... Figure 3 As shown, to facilitate the docking and installation of the collection bin 5, mounting blocks are uniformly fixed in a circular shape on the outer edge of the collection platform 1. Mounting bolts are installed in the holes in the center of the mounting blocks. The collection bin 5 is fixedly installed to the lower part of the collection platform 1 by the mounting bolts. To facilitate the filtration and separation of cutting debris in the coolant, as shown in the attached diagram... Figure 2 As shown, a metal filter screen is fixedly installed on the lower opening side of the collection chamber 5.
[0024] Working principle or structural principle: During operation, waste chips generated by die cutting or drilling fall onto the upper part of the collection platform 1, achieving comprehensive collection of waste chips from the processing area. Simultaneously, the cutting coolant and small cutting debris flow down into the collection chamber 5 through the annular groove 7 on the upper part of the collection platform 1. The small cutting debris is filtered and collected by the metal filter at the lower part of the collection chamber 5, while the cutting coolant flows naturally down into the return tank. At the same time, the cleaning rotor 2 rotates at a constant speed under the drive of the drive motor 4. The cleaning rotor 2 drives the cleaning scraper 6 to move at a constant speed. During the process, the protrusion at the lower part of the cleaning scraper 6 slides and engages with the annular groove 7. The scraping action of the cleaning scraper 6 causes the waste chips on the upper part of the collection platform 1 to converge and move to one side. When they reach the collection slot 8, they fall naturally into the inner side of the collection chamber 5, completing the cleaning of the waste chips on the upper part of the collection platform 1. The scraping and removal of cutting waste after collection can be completed without manual assistance, greatly improving the ease of use of the device.
[0025] In summary, this waste collection device adopts a disc-shaped waste collection structure. The collection platform 1, located outside the processing area, collects cutting waste. The disc-shaped platform 1 is simple in structure and reliable in operation, enabling comprehensive collection of waste from the processing area. A cleaning rotating seat 2 is mounted in the center of the collection platform 1, driven by a drive motor 4. The cleaning rotating seat 2 uses an inner ring toothed drive structure, resulting in a compact layout and small working volume. A cleaning scraper 6 is located on the edge of the cleaning rotating seat 2. The lower part of the cleaning scraper 6 slides into the annular groove 7 on the upper part of the collection platform 1. During operation, rotation effectively scrapes and removes the cutting waste collected on the upper part of the collection platform 1, causing the waste to fall from the collection slot 8 on the upper part of the collection platform 1 into the collection chamber 5. This eliminates the need for manual assistance, significantly improving the ease of use of the device.
[0026] Those skilled in the art will understand that the features described in the various embodiments and / or claims of this utility model can be combined or combined in various ways, even if such combinations or combinations are not explicitly described in this utility model. In particular, the features described in the various embodiments and / or claims of this utility model can be combined or combined in various ways without departing from the spirit and teachings of this utility model. All such combinations and / or combinations fall within the scope of this utility model.
Claims
1. A waste collection device for mold production, comprising a collection platform (1), a cleaning turntable (2), a docking platform (3), a drive motor (4), and a collection bin (5), characterized in that, The upper part of the collection platform (1) is uniformly provided with annular grooves (7). The cleaning rotating seat (2) is driven to rotate and installed in the middle of the top side of the collection platform (1) by the drive motor (4). The cleaning rotating seat (2) is equipped with a cleaning scraper (6) on the side. The lower part of the cleaning scraper (6) is slidably fitted into the annular grooves (7). The docking platform (3) is installed on the top side of the collection platform (1), and the collection bin (5) is installed on the lower part of the collection platform (1).
2. The waste collection device for mold production according to claim 1, characterized in that, The collection platform (1) is a circular disc, and the annular groove (7) is distributed in a ring shape and is opened through the upper part of the collection platform (1).
3. The waste collection device for mold production according to claim 2, characterized in that, The collecting platform (1) is fixedly provided with a mounting boss (9) in the middle. The docking platform (3) is frustum-shaped. The docking platform (3) is fixedly installed on the upper part of the mounting boss (9) by bolts. The upper part of the docking platform (3) is provided with docking screw holes.
4. The waste collection device for mold production according to claim 3, characterized in that, The cleaning rotary seat (2) is ring-shaped, and a support bearing is installed on the inner circumference of the cleaning rotary seat (2). The cleaning rotary seat (2) is mounted on the outside of the mounting boss (9) by means of the support bearing to support the fixed axis rotation.
5. A waste collection device for mold production according to claim 4, characterized in that, The cleaning scraper (6) is strip-shaped. The lower part of the cleaning scraper (6) is uniformly fixed with cleaning protrusions at equal intervals. After installation, the cleaning protrusions are slidably fitted into the groove of the annular trough (7). The upper part of the collection platform (1) is provided with a collection groove (8).
6. A waste collection device for mold production according to claim 5, characterized in that, The drive side of the drive motor (4) is equipped with a reducer (10). The reducer (10) is fixedly installed on the lower part of the collection platform (1) by a support. The drive shaft end of the drive motor (4) is fixedly installed with the drive input shaft end of the reducer (10).
7. A waste collection device for mold production according to claim 6, characterized in that, The drive gear (11) is fixedly installed on the transmission output shaft end of the reducer (10). The inner circumference of the cleaning turntable (2) is uniformly provided with transmission tooth grooves (12). The lower part of the mounting boss (9) is provided with a transmission opening. The drive gear (11) is meshed with the transmission tooth groove (12) through the transmission opening.
8. The waste collection device for mold production according to claim 1, characterized in that, The outer edge of the collection platform (1) is uniformly fixed with mounting blocks in a circular shape. Mounting bolts are installed in the holes in the middle of the mounting blocks. The collection bin seat (5) is fixedly installed on the lower part of the collection platform (1) by mounting bolts. A metal filter screen is fixedly installed on the lower opening side of the collection bin seat (5).