Aluminum profile surface treatment polisher

Abstract

The utility model relates to aluminium alloy processing technical field discloses a kind of aluminium alloy surface treatment polishing machine, including base, the top end of base is fixedly connected with support seat and multiple support plates, the outer wall opposite side of two The support plate is fixedly connected with workbench, the outer wall opposite side of two The support plate is rotatably connected with lead screw one, the outer wall of lead screw one is threadedly connected with multiple processing tables, the inner wall of processing table is fixedly connected with motor one, the output end of motor one is fixedly connected with worm, the inner wall of processing table is rotatably connected with multiple rotating shafts, the outer wall of processing table is opened and is penetrated with multiple heat dissipation holes.In the utility model, the lead screw is rotated by hand wheel, the two processing tables are driven to slide towards each other by the lead screw with symmetrical thread, the worm is rotated by the motor inside the processing table, the multiple worm gears and polishing wheels are simultaneously driven to rotate by the worm, so that the processing of the outer wall of the different specifications of profile can be carried out.

Description

Technical Field

[0001] This utility model relates to the field of aluminum profile processing technology, and in particular to an aluminum profile surface treatment polishing machine. Background Technology

[0002] In modern industrial production, aluminum profiles are widely used in various fields such as construction, automobiles, and aerospace due to their excellent properties such as lightweight, high strength, and corrosion resistance. To meet the stringent surface quality requirements of different applications, aluminum profiles must undergo surface treatment grinding during the manufacturing process to remove burrs, oxide films, and other impurities, improving surface smoothness and aesthetics, and enhancing their wear resistance and corrosion resistance. This ensures that the aluminum profiles perform optimally in subsequent processing and use.

[0003] Traditional aluminum profile surface treatment grinding machines place the profiles on a processing table and manually use grinding wheels to grind the outer wall of the profiles, resulting in low efficiency. Existing automatic grinding machines put the profiles into the grinding machine and use conveyor belts to move the profiles through the grinding machine for grinding. However, since profiles come in a variety of specifications and sizes, using a grinding machine with mismatched specifications will not produce good results, and customizing for different specifications of profiles will lead to increased costs. Utility Model Content

[0004] To overcome the above shortcomings, this utility model provides an aluminum profile surface treatment polishing machine, which aims to improve the problems of low efficiency caused by manual polishing of traditional aluminum profile surface treatment polishing, poor processing effect caused by automatic polishing machine not being able to adapt to polishing processing of various specifications of profiles, and increased cost caused by customization.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an aluminum profile surface treatment polishing machine, comprising a base, a support seat and multiple support plates fixedly connected to the top of the base, a worktable fixedly connected to one side of the outer walls of two of the support plates, a lead screw rotatably connected to one side of the outer walls of the two support plates, multiple processing tables threadedly connected to the outer wall of the lead screw, a motor fixedly connected to the inner wall of the processing table, a worm gear fixedly connected to the output end of the motor, multiple rotating shafts rotatably connected to the inner wall of the processing table, worm gears fixedly connected to the outer walls of the rotating shafts, polishing wheels mounted on the outer walls of the rotating shafts, a pushing and cleaning assembly provided at the bottom of the worktable, a protective pad fixedly connected to the outer wall of the processing table, and multiple heat dissipation holes opened and penetrating through the outer wall of the processing table.

[0006] The above technical solution provides support for all components through the base, supports the worktable through the support base and support plate, drives multiple processing tables to slide simultaneously through the lead screw to clamp and fix the profiles on the worktable, drives the worm gear to rotate through the multiple threads on the worm gear to rotate multiple worm wheels simultaneously through the worm wheels to rotate multiple shafts equipped with grinding wheels, thereby processing the outer wall of the profiles, protects the outer surface of the profiles with protective pads to prevent scratches, and dissipates the heat generated by the generator through heat dissipation holes to ensure stable operation of the generator.

[0007] As a further description of the above technical solution: Preferably, the pushing cleaning assembly includes multiple mounting plates, which are fixedly connected to the bottom of the workbench. A second motor is fixedly connected to the outer wall of one of the mounting plates, and a second lead screw is fixedly connected to the output end of the second motor. A slider is threadedly connected to the outer wall of the second lead screw, and multiple cleaning rods are fixedly connected to the outer wall of the slider.

[0008] The above technical solution provides support for the installation of motor two and the rotation of lead screw two through the mounting plate. Motor two drives lead screw two to rotate, which drives slider to slide through threaded connection. Slider then drives cleaning rods on both sides to slide, thereby automatically pushing the profile placed on the worktable.

[0009] As a further description of the above technical solution: Preferably, the outer wall of the processing table has a sliding groove that extends through it, and the processing table is slidably connected to the outer wall of the workbench through the sliding groove. Multiple limiting rods are fixedly connected to the opposite side of the outer walls of the two support plates, and the processing table is slidably connected to the outer wall of the limiting rods.

[0010] The above technical solution ensures that multiple processing tables can be smoothly slidably connected to the outer wall of the workbench through the sliding groove, and provides support for the installation of multiple limit rods through two support plates. The multiple limit rods limit the sliding of the processing tables and prevent them from tilting during the sliding process, thereby ensuring the processing quality.

[0011] As a further description of the above technical solution: Preferably, a hand crank is fixedly connected to the outer wall of the lead screw, and the outer wall of the lead screw is symmetrically provided with threads at both ends.

[0012] The above technical solution involves manually rotating a hand crank to rotate a lead screw, which in turn causes the processing table on the lead screw to slide. By symmetrically setting threads at both ends of the lead screw, the two processing tables always slide in opposite directions, thus allowing for the clamping and processing of profiles of different specifications.

[0013] As a further description of the above technical solution: Preferably, the outer wall of the worm is provided with multiple threads, the teeth of the worm and the worm wheel are meshed and connected, the outer wall of the processing table is provided with multiple processing grooves, and the polishing wheel is rotatably connected to the inner wall of the processing groove.

[0014] The above technical solution involves using multiple threads on the worm gear to simultaneously drive multiple worm wheels to rotate, thereby changing the transmission direction of the power delivered by the motor. This allows multiple grinding wheels to rotate and work. The machining groove provides support and limits for the rotation of the grinding wheels, enabling them to contact and process the profiles on the outside of the machining table.

[0015] As a further description of the above technical solution: Preferably, the outer wall of the processing table is provided with a plurality of springs, one end of the springs being fixedly connected to the outer wall of the processing table, and the other end of the springs being fixedly connected to the outer wall of the support plate.

[0016] The above technical solution involves installing multiple springs between the processing table and the support plate to form a shock-absorbing bracket. This absorbs some of the vibration during the grinding process, reducing the vibration caused by uneven contact between the grinding wheel and the aluminum profile surface, thereby reducing processing noise.

[0017] As a further description of the above technical solution: Preferably, the outer wall of the worktable has a sliding groove that extends through it, and the slider is slidably connected to the inner wall of the sliding groove.

[0018] The above technical solution limits the sliding of the slider by using a sliding groove to prevent it from rotating, thereby enabling it to stably push the profile forward.

[0019] As a further description of the above technical solution: Preferably, the bottom end of the cleaning rod is slidably connected to the upper surface of the workbench.

[0020] The above technical solution involves the bottom end of the cleaning rod being pressed against the upper surface of the worktable, allowing the cleaning rod to slide synchronously with the slider, thus pushing forward the debris and waste generated during processing, achieving the effect of cleaning and collection.

[0021] This utility model has the following beneficial effects: 1. In this utility model, a hand crank drives a lead screw to rotate, and the lead screw with symmetrical threads drives two processing tables to slide towards each other. The motor inside the processing table drives a worm gear to rotate, and the worm gear simultaneously drives multiple worm wheels and grinding wheels to rotate. Thus, the outer wall of profiles of different specifications can be processed, improving processing efficiency and reducing customization costs.

[0022] 2. In this utility model, the motor drives the lead screw to rotate, and the lead screw drives the slider to slide, thereby pushing the profile to the grinding wheel for processing. At the same time, the cleaning rods on both sides of the slider automatically collect and clean the debris generated during the processing, reducing labor costs and improving processing efficiency.

[0023] 3. In this utility model, a silent motor is used to drive the components, multiple springs are added between the processing table and the support plate for shock absorption, and a polishing wheel made of fiber resin is used for processing and polishing, thereby reducing noise and vibration during operation, improving the comfort of workers, and reducing environmental pollution. Attached Figure Description

[0024] Figure 1 This is a front view of an aluminum profile surface treatment grinding machine proposed in this utility model; Figure 2 This is a cross-sectional view of the processing components of an aluminum profile surface treatment grinding machine proposed in this utility model; Figure 3 This is a separate schematic diagram of the processing components of an aluminum profile surface treatment grinding machine according to the present invention; Figure 4 This is an exploded view of the processing components of an aluminum profile surface treatment grinding machine proposed in this utility model; Figure 5 This is a schematic diagram of the internal structure of the processing table of an aluminum profile surface treatment grinding machine proposed in this utility model; Figure 6 This is a separate schematic diagram of the push-cleaning component of an aluminum profile surface treatment polishing machine proposed in this utility model; Figure 7 This is a cross-sectional view of the push cleaning component of an aluminum profile surface treatment polishing machine proposed in this utility model.

[0025] Legend: 1. Base; 2. Support base; 3. Support plate; 4. Workbench; 5. Machining table; 6. Lead screw one; 7. Hand crank; 8. Limit rod; 9. Motor one; 10. Worm gear; 11. Rotating shaft; 12. Worm wheel; 13. Grinding wheel; 14. Slide groove; 15. Push cleaning assembly; 1501. Mounting plate; 1502. Motor two; 1503. Lead screw two; 1504. Slider; 1505. Cleaning rod; 16. Protective pad; 17. Spring; 18. Heat dissipation hole. Detailed Implementation

[0026] The technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0027] Reference Figure 2 , Figure 3 and Figure 4 This utility model provides an embodiment of an aluminum profile surface treatment polishing machine, comprising a base 1, a support seat 2 and multiple support plates 3 fixedly connected to the top of the base 1, a worktable 4 fixedly connected to the outer walls of two support plates 3 on opposite sides, a lead screw 6 rotatably connected to the outer walls of two support plates 3, multiple processing tables 5 threadedly connected to the outer wall of the lead screw 6, a motor 9 fixedly connected to the inner wall of the processing table 5, a worm gear 10 fixedly connected to the output end of the motor 9, and multiple rotating shafts 11 rotatably connected to the inner wall of the processing table 5, the outer walls of the rotating shafts 11 being fixedly connected to the worktable 5. A worm gear 12 is fixedly connected, a polishing wheel 13 is installed on the outer wall of the rotating shaft 11, a push cleaning component 15 is provided at the bottom of the worktable 4, a protective pad 16 is fixedly connected to the outer wall of the processing table 5, multiple heat dissipation holes 18 are opened and penetrated on the outer wall of the processing table 5, a hand crank 7 is fixedly connected to the outer wall of the lead screw 6, the lead screw 6 has two ends of threads symmetrically arranged on the outer wall, the worm 10 has multiple sections of threads on the outer wall, the teeth of the worm 10 and the worm gear 12 are meshed and connected, multiple processing grooves are opened and penetrated on the outer wall of the processing table 5, and the polishing wheel 13 is rotatably connected to the inner wall of the processing groove. Specifically, to accommodate the polishing of profiles of different specifications and sizes, after placing the profile on the worktable 4, the hand crank 7 is manually turned to rotate the lead screw 6. When the lead screw 6 rotates, due to the symmetrical threads at both ends of the lead screw 6, the two processing tables 5 connected by threads on the outer wall of the lead screw 6 will slide towards each other until the protective pads 16 installed on the outer wall of the processing tables 5 abut against both ends of the profile, clamping the profile on the worktable 4. The protective pads 16 will protect the outer wall of the profile and prevent the outer surface of the profile from being scratched during the sliding process. At the same time, the worm gear 10 is driven to rotate by the motor 9. The outer wall of the worm gear 10 is also provided with multiple threads, which mesh simultaneously. The worm gears 12 drive multiple worm wheels 12 to rotate, changing the transmission direction. At the same time, the worm wheels 12 drive the rotating shaft 11 and the polishing wheel 13 installed at one end of the rotating shaft 11 to rotate, thereby polishing the outer wall of the profile. The polishing wheel 13 is made of fiber resin, which gives it a certain degree of elasticity and flexibility. It can absorb some vibration during the polishing process and reduce the noise generated by vibration, thereby reducing processing noise. In addition, the motor 9 is a silent motor, which further reduces noise, improves the working comfort of workers, and reduces environmental pollution. The heat generated by the motor 9 is released through the heat dissipation holes 18 to prevent it from overheating.

[0028] Reference Figure 1 , Figure 6 and Figure 7 The cleaning component 15 includes multiple mounting plates 1501, which are fixedly connected to the bottom of the workbench 4. A motor 1502 is fixedly connected to the outer wall of one of the mounting plates 1501. A lead screw 1503 is fixedly connected to the output end of the motor 1502. A slider 1504 is threadedly connected to the outer wall of the lead screw 1503. Multiple cleaning rods 1505 are fixedly connected to the outer wall of the slider 1504. A sliding groove is opened and penetrated through the outer wall of the workbench 4. The slider 1504 is slidably connected to the inner wall of the sliding groove. The bottom end of the cleaning rod 1505 is slidably connected to the upper surface of the workbench 4. Specifically, before processing, the profile is placed in front of the slider 1504. When the motor 1502 is started, it drives the lead screw 1503 to rotate. The slider 1504, which is connected to the lead screw 1503 by its external thread, slides forward and pushes the profile to slide synchronously. The sliding groove on the outer wall of the worktable 4 limits its movement and prevents it from tilting. At the same time, the debris generated during processing will fall onto the upper surface of the worktable 4. The cleaning rods 1505, which are fixedly connected to both ends of the slider 1504, will be driven to slide and will be pressed against the top of the worktable 4 to collect and push the debris, achieving the effect of automatic feeding and cleaning.

[0029] Reference Figure 1 , Figure 3 and Figure 5The outer wall of the processing table 5 has a sliding groove 14 that runs through it. The processing table 5 is slidably connected to the outer wall of the worktable 4 through the sliding groove 14. Multiple limiting rods 8 are fixedly connected to the opposite side of the outer walls of the two support plates 3. The processing table 5 is slidably connected to the outer wall of the limiting rods 8. Specifically, during the process of multiple processing tables 5 sliding towards each other, they always slide on the outer wall of the worktable 4 through the slide groove 14, so that the processing table 5 can always clamp and process the profile on the worktable 4. The height of the slide groove 14 is equal to the height of the worktable 4 plus the height of the cleaning rod 1505, ensuring that the cleaning rod 1505 can slide smoothly. At the same time, multiple limit rods 8 limit the sliding of the processing table 5 to ensure the smoothness of its sliding process and prevent tilting.

[0030] Reference Figure 2 The outer wall of the processing table 5 is provided with multiple springs 17. One end of the spring 17 is fixedly connected to the outer wall of the processing table 5, and the other end of the spring 17 is fixedly connected to the outer wall of the support plate 3. Specifically, multiple springs 17 are installed between multiple processing tables 5 and support plates 3 to absorb vibrations generated during the polishing process, thereby reducing processing noise.

[0031] Working principle: When using this polishing machine to process aluminum profiles, place the profile in front of the slider 1504 on the worktable 4, manually rotate the hand crank 7 to drive the lead screw 6 to rotate. Due to the symmetrical threaded arrangement at both ends of the lead screw 6, the two processing tables 5 connected by the threaded outer wall will slide towards each other until they clamp and abut against the outer walls on both sides of the profile, achieving the effect of polishing different profile specifications. At this time, start motor 2 1502, so that its output end drives screw 2 1503 to rotate. The slider 1504, which is threaded to the outer wall of screw 2 1503, will slide along screw 2 1503. While sliding, it pushes the profile forward to the polishing wheel 13. Then, the motor 9 is started, and its output end drives the worm 10 to rotate. The multiple threads on the outer wall of the worm 10 drive multiple worm wheels 12 to rotate simultaneously. The worm wheels 12 then drive the rotating shaft 11 and the polishing wheel 13 to rotate, polishing both sides of the profile. Meanwhile, the cleaning rods 1505 installed on the outer walls of both sides of the slider 1504 collect the debris generated by the polishing during the sliding process and move forward synchronously, achieving the effect of automatic cleaning. During the polishing process, the springs 17 on the outer sides of the two processing tables 5 will dampen the polishing process. At the same time, both motor 9 and motor 1502 are silent motors, thereby reducing processing noise.

[0032] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An aluminum profile surface treatment polisher comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to a support seat (2) and multiple support plates (3). The outer walls of the two support plates (3) are fixedly connected to a worktable (4) on opposite sides. The outer walls of the two support plates (3) are rotatably connected to a lead screw (6). The outer wall of the lead screw (6) is threadedly connected to multiple processing tables (5). The inner wall of the processing table (5) is fixedly connected to a motor (9). The output end of the motor (9) is fixedly connected to a worm gear (10). The inner wall of the processing table (5) is rotatably connected to multiple rotating shafts (11). The outer wall of the rotating shaft (11) is fixedly connected to a worm wheel (12). The outer wall of the rotating shaft (11) is equipped with a polishing wheel (13). The bottom of the worktable (4) is provided with a pushing and cleaning component (15). The outer wall of the processing table (5) is fixedly connected to a protective pad (16). The outer wall of the processing table (5) has multiple heat dissipation holes (18) that are opened and penetrate through it.

2. The aluminum profile surface treatment grinding machine according to claim 1, characterized in that: The push cleaning assembly (15) includes multiple mounting plates (1501), which are fixedly connected to the bottom of the workbench (4). One of the mounting plates (1501) has a motor (1502) fixedly connected to its outer wall. The output end of the motor (1502) is fixedly connected to a lead screw (1503). The lead screw (1503) has a slider (1504) threadedly connected to its outer wall. The slider (1504) has multiple cleaning rods (1505) fixedly connected to its outer wall.

3. The aluminum profile surface treatment grinding machine according to claim 1, characterized in that: The outer wall of the processing table (5) has a sliding groove (14) that extends through it. The processing table (5) is slidably connected to the outer wall of the worktable (4) through the sliding groove (14). Multiple limiting rods (8) are fixedly connected to the outer walls of the two support plates (3) on opposite sides. The processing table (5) is slidably connected to the outer wall of the limiting rods (8).

4. The aluminum profile surface treatment grinding machine according to claim 1, characterized in that: A hand crank (7) is fixedly connected to the outer wall of the lead screw (6), and the outer wall of the lead screw (6) is symmetrically provided with threads at both ends.

5. The aluminum profile surface treatment grinding machine according to claim 1, characterized in that: The outer wall of the worm (10) is provided with multiple threads, and the tooth ends of the worm (10) and the worm wheel (12) are meshed and connected. The outer wall of the processing table (5) is provided with multiple processing grooves, and the polishing wheel (13) is rotatably connected to the inner wall of the processing groove.

6. The aluminum profile surface treatment grinding machine according to claim 1, characterized in that: The outer wall of the processing table (5) is provided with a plurality of springs (17), one end of the springs (17) is fixedly connected to the outer wall of the processing table (5), and the other end of the springs (17) is fixedly connected to the outer wall of the support plate (3).

7. The aluminum profile surface treatment grinding machine according to claim 2, characterized in that: The outer wall of the workbench (4) has a sliding groove that extends through it, and the slider (1504) is slidably connected to the inner wall of the sliding groove.

8. The aluminum profile surface treatment grinding machine according to claim 2, characterized in that: The bottom end of the cleaning rod (1505) is slidably connected to the upper surface of the workbench (4).

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