A rapid polishing and cleaning device for subway fabricated component post-mold stripping template

Abstract

The utility model relates to template cleaning device technical field especially for a subway assembly type component demoulding template quick polishing cleaning device, including polisher head, the top surface of polisher head is connected with the bottom surface of connecting pipe and installs connection, the inner wall of connecting pipe is connected with the outer wall of extension rod and is screwed, the inner wall of extension rod is connected with the outer wall of handle and is screwed, the side of handle is connected with one end of dust extraction pipe and installs connection, the other end of dust extraction pipe is connected with the top surface of dust extraction box and installs connection. The device is provided with the extension rod of segmented dismounting, through two mutually threaded segmented dismounting extension rods, realizes three -range length adjustable effect, avoids the long -term stoop or crouching posture operation when polishing and cleaning, and the polisher head is provided with the dust cover, and the axial air inlet is realized through the spiral blade in the dust cover, the airflow direction and the same direction of the grinding dust flying direction, thereby effectively the debris generated by polishing is sucked into through the dust cover.

Description

Technical Field

[0001] This utility model relates to the technical field of template cleaning devices, specifically to a quick grinding and cleaning device for templates after demolding of subway prefabricated components. Background Technology

[0002] With the acceleration of urbanization in China, the scale of subway construction is unprecedented. To improve efficiency, ensure quality, and reduce costs, prefabricated construction has become the mainstream construction method for subway stations, tunnel segments, entrances, and other structures. Precast components (such as tunnel segments, wall panels, beams, and columns) are mass-produced in factories, and the turnover efficiency of the molds directly determines production capacity and cost. However, after the molds are demolded, residues remain on the mold surface. If these residues are not thoroughly cleaned, problems such as honeycomb, pitting, and dimensional deviations in the surface of the next batch of precast components will occur. Therefore, achieving rapid, thorough, and non-destructive cleaning of the molds is a key link in ensuring high-quality and high-efficiency production of precast components.

[0003] Chinese utility model patent CN219562555U discloses a handheld grinding device, which includes "a handle, a motor, a grinding disc, and a power cord. The motor is installed in a mounting groove at the top of the handle, and the output shaft of the motor passes through a through hole in the handle and is fixedly connected to the top center of the grinding disc. The power cord is installed at the bottom of the handle and is electrically connected to the motor and an external power source. A mounting bracket is installed between the top of the grinding disc and the bottom of the handle." However, in actual use, workers need to maintain a bent or squatting posture for a long time, which can easily lead to lumbar spine diseases. In addition, when the device is used for grinding and cleaning, the dust is scattered everywhere, which not only harms respiratory health but also requires additional cleaning procedures, making it impractical. Utility Model Content

[0004] The purpose of this utility model is to provide a device for quick grinding and cleaning of templates after demolding of prefabricated subway components, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a quick grinding and cleaning device for templates after demolding of prefabricated subway components, comprising a grinding head, the top surface of the grinding head being installed and connected to the bottom surface of a connecting pipe, the inner wall of the connecting pipe being threadedly connected to the outer wall of an extension rod, the inner wall of the extension rod being threadedly connected to the outer wall of a handle, the side of the handle being installed and connected to one end of a suction pipe, and the other end of the suction pipe being installed and connected to the top surface of a dust collection box;

[0006] The grinding head includes a dust inlet pipe, the top of which is fixedly connected to a mounting flange. The top surface of the mounting flange has multiple protrusions arranged in a circumferential array. The bottom surface of the dust inlet pipe is fixedly connected to the top surface of the dust collection hood, and the dust inlet pipe and the dust collection hood are connected in communication. A spiral blade is fixedly connected to the inner wall of the dust collection hood, and a dust cover is fixedly connected to the inner side of the spiral blade. A drive motor is fixedly installed inside the dust cover. The output end of the drive motor is installed and connected to the top of the shaft, and the bottom end of the shaft is fixedly connected to the top surface of the grinding disc.

[0007] The bottom end of the connecting pipe is fixedly connected to a second mounting flange. The bottom surface of the second mounting flange is provided with multiple anti-rotation grooves arranged in a circumferential array. The multiple anti-rotation grooves are respectively provided with multiple protrusions. The inner wall of the top end of the connecting pipe is provided with a threaded hole.

[0008] The bottom end of the extension rod is fixedly connected to a threaded cap, and the inner wall of the top end of the extension rod is provided with a threaded hole.

[0009] The bottom end of the handle is fixedly connected to a screw cap, the outer side wall near the bottom of the handle is fixedly connected to a handle, the side wall at the top of the handle is provided with a connection port, the top of the handle is fixedly connected to a grip, the top of the grip is fixedly connected to a counterweight box, the side wall of the counterweight box is provided with a buckle, the inside of the counterweight box is fixedly connected to a locking block, and the inner side of the buckle is engaged with multiple counterweight blocks.

[0010] The beneficial effects of this utility model are as follows: This device is equipped with a detachable extension rod, which, through two mutually threaded detachable extension rods, achieves three adjustable lengths (800 / 1200 / 100mm) to accommodate users of different heights (1.5-1.9m) for standing use, avoiding prolonged bending or squatting during grinding and cleaning, which could lead to lumbar spine problems. Furthermore, the grinding head is equipped with a dust suction hood, which generates strong suction through a fan inside the dust collection box. The axial air intake is achieved through spiral blades inside the dust suction hood, with the airflow direction aligned with the direction of the grinding debris. This effectively collects over 80% of the grinding material, thus preventing the grinding debris from scattering and enhancing its practicality.

[0011] To achieve the effect of vacuuming by generating suction through the vacuum box:

[0012] The dust collection box is further configured such that a dust inlet is provided on the top surface of the right side of the dust collection box, and a dust filter, a fan and a filter element are arranged sequentially from left to right on the left side inside the dust collection box.

[0013] By adopting the above technical solution, a fan is installed. When the fan is started, the air inside the dust collection box is drawn out, creating a negative pressure zone inside the dust collection box. This generates suction to draw the grinding debris and dust into the dust collection box. The debris and dust in the dust collection box are filtered and collected inside the dust collection box by the filter element. The dust filter on the right side of the fan can effectively prevent external dust from entering the dust collection box.

[0014] To enable this device to be easily connected and installed, thereby achieving the effect of adjusting the pole length:

[0015] The further configuration is that the inner walls of the first and second wire holes can be threadedly connected to the outer walls of the first and second wire caps.

[0016] By adopting the above technical solution, the connecting tube, extension tube and handle can be connected to each other by threaded installation through threaded hole one, threaded hole two and threaded nut one, threaded nut two, thereby achieving the effect of rod length adjustment.

[0017] To achieve the effect of adjustable rod length in this device:

[0018] The configuration is further defined as follows: there are two extension rods, and the two extension rods are respectively connected to the threaded connection between the threaded cap and the threaded hole.

[0019] By adopting the above technical solution and setting two detachable extension rods, three-level (800 / 1200 / 1500mm) adjustment can be achieved, thereby realizing the effect of adjustable rod length of this device.

[0020] To achieve the dust collection effect of this device:

[0021] The connection is further configured such that the internal parts of the connecting tube, the extension rod, and the handle are all interconnected.

[0022] By adopting the above technical solution, dust and debris are sucked in from the dust hood, and then collected in the dust collection box through the connecting tube, extension rod and handle, thus achieving the effect of dust collection.

[0023] To ensure a secure connection between the dust inlet pipe and the connecting pipe:

[0024] The configuration is further defined as follows: the plurality of protrusions are respectively engaged with the plurality of anti-rotation grooves in a one-to-one manner.

[0025] By adopting the above technical solution, the dust inlet pipe and the connecting pipe are fixedly connected by bolts through mounting flange one and mounting flange two. During this process, multiple protrusions are inserted into the anti-rotation grooves one by one, so that the dust inlet pipe and the connecting pipe are connected and installed firmly.

[0026] To achieve the effect of centralized collection of dust and debris:

[0027] A further configuration is provided: the connection port and the dust inlet are connected via a dust suction pipe.

[0028] By adopting the above technical solution, the dust and debris sucked in by the dust hood are passed into the dust collection box through the dust suction pipe, achieving the effect of centralized collection of dust and debris.

[0029] The parts of the device not covered herein are the same as or can be implemented using existing technologies. Attached Figure Description

[0030] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0031] Figure 2 This is a cross-sectional structural diagram of the grinding head of this utility model;

[0032] Figure 3 This is a schematic diagram of the connecting pipe of this utility model;

[0033] Figure 4 This is a schematic diagram of the connecting pipe of this utility model;

[0034] Figure 5 This is a schematic diagram of the extension rod of this utility model;

[0035] Figure 6 This is a schematic diagram of the handle of this utility model;

[0036] Figure 7 This is a schematic diagram of the structure of the dust collection box of this utility model.

[0037] In the diagram: 1. Grinding head; 11. Dust inlet pipe; 111. Mounting flange one; 112. Protrusion; 12. Dust hood; 13. Spiral blade; 14. Dust cover; 15. Drive motor; 16. Shaft; 17. Grinding disc; 2. Connecting pipe; 21. Mounting flange two; 211. Anti-rotation groove; 22. Threaded hole one; 3. Extension rod; 31. Threaded cap one; 32. Threaded hole two; 4. Handle; 41. Threaded cap two; 42. Handle; 43. Connecting port; 44. Grip; 45. Counterweight box; 451. Buckle; 452. Locking block; 453. Counterweight block; 5. Suction pipe; 6. Suction box; 61. Dust inlet; 62. Dust filter; 63. Fan; 64. Filter element. Detailed Implementation

[0038] To enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be described in detail below with reference to the accompanying drawings. The description in this part is only exemplary and explanatory, and should not be used to limit the scope of protection of the present invention in any way.

[0039] Please see Figures 1 to 7A quick grinding and cleaning device for templates after demolding of prefabricated subway components includes a grinding head 1, the top surface of the grinding head 1 is installed and connected to the bottom surface of the connecting pipe 2, the inner wall of the connecting pipe 2 is threadedly connected to the outer wall of the extension rod 3, the inner wall of the extension rod 3 is threadedly connected to the outer wall of the handle 4, the side of the handle 4 is installed and connected to one end of the suction pipe 5, and the other end of the suction pipe 5 is installed and connected to the top surface of the suction box 6.

[0040] The grinding head 1 includes a dust inlet pipe 11, with a mounting flange 111 fixedly connected to the top end of the dust inlet pipe 11. The top surface of the mounting flange 111 has multiple protrusions 112 arranged in a circumferential array. The bottom surface of the dust inlet pipe 11 is fixedly connected to the top surface of the dust collection hood 12, and the dust inlet pipe 11 and the dust collection hood 12 are connected in communication. A spiral blade 13 is fixedly connected to the inner side wall of the dust collection hood 12, and a dust cover 14 is fixedly connected to the inner side of the spiral blade 13. A drive motor 15 is fixedly installed inside the dust cover 14. The output end of the drive motor 15 is installed and connected to the top end of the shaft 16, and the bottom end of the shaft 16 is fixedly connected to the top surface of the grinding disc 17.

[0041] The bottom end of the connecting pipe 2 is fixedly connected to the mounting flange 21. The bottom surface of the mounting flange 21 is provided with multiple anti-rotation grooves 211 arranged in a circumferential array. The multiple anti-rotation grooves 211 are respectively provided with multiple protrusions 112. The inner wall of the top end of the connecting pipe 2 is provided with a threaded hole 22.

[0042] The bottom end of the extension rod 3 is fixedly connected to a threaded cap 31, and the inner wall of the top end of the extension rod 3 is provided with a threaded hole 32;

[0043] A screw cap 41 is fixedly connected to the bottom of the handle 4. A handle 42 is fixedly connected to the outer side wall of the handle 4 near the bottom. A connection port 43 is provided on the side wall of the top of the handle 4. A grip 44 is fixedly connected to the top of the handle 4. A counterweight box 45 is fixedly connected to the top of the grip 44. A buckle 451 is provided on the side wall of the counterweight box 45. A locking block 452 is fixedly connected inside the counterweight box 45. Multiple counterweight blocks 453 are engaged and connected inside the buckle 451.

[0044] In this embodiment, as Figure 1 and Figure 7 As shown, a dust inlet 61 is provided on the top surface of the right side of the dust collection box 6, and a dust filter 62, a fan 63 and a filter element 64 are arranged sequentially from left to right on the left side inside the dust collection box 6.

[0045] In this embodiment, as Figure 4 , Figure 5 and Figure 6 As shown, the inner walls of thread hole 1 22 and thread hole 2 32 can be threadedly connected to the outer walls of thread cap 1 31 and thread cap 2 41.

[0046] In this embodiment, as Figure 4 and Figure 5 As shown, there are two extension rods 3, and the two extension rods 3 are respectively connected to the threaded hole 32 through the threaded cap 31.

[0047] In this embodiment, as Figure 3 , Figure 4 , Figure 5 and Figure 6 As shown, the internal connections between the connecting pipe 2, the extension rod 3, and the handle 4 are all interconnected.

[0048] In this embodiment, as Figure 2 and Figure 3 As shown, multiple protrusions 112 are respectively engaged with multiple anti-rotation grooves 211.

[0049] In this embodiment, as Figure 1 , Figure 6 and Figure 7 As shown, the connection port 43 and the dust inlet 61 are connected by the suction pipe 5.

[0050] The computer software involved in the hardware carriers such as wind turbines in the technical solution is software technology known to those skilled in the art. It is merely applied to the aforementioned hardware carriers. In other words, the computer software portion of the technical solution is an essential technical feature for solving the aforementioned technical problem, constituting a necessary technical feature for the technical problem solved by this application, but it is not a differentiating technical feature or a point of technical improvement. The applicant has not made any technical improvements to the computer software portion involved in the aforementioned related hardware carriers, nor is it a key technical point of the invention.

[0051] Therefore, the "fan" and other components involved in this application are physical functional modules that combine existing computer software programs or protocols with the hardware carrier of this application. The computer software programs involved in these physical functional modules are technologies known to those skilled in the art and are not improvements of this application. The improvement of this application should be the interaction between the various physical functional modules, that is, the improvement of the overall structure of the automatic dipping machine of this application, in order to solve the corresponding technical problems to be solved by this application.

[0052] The working process of this rapid sanding and cleaning device for the prefabricated subway components after demolding is as follows:

[0053] Firstly, the user can easily hold the device for grinding by gripping the handle 44 and the handle 42. A counterweight box 45 is set at the top of the handle 44. The counterweight box 45 is connected to multiple counterweight blocks 453 by a buckle 451. The number of counterweight blocks 453 can be flexibly adjusted to achieve the effect of counterweight adjustment (200-500g), which is used to balance the torque of the machine head and reduce the load on the wrist.

[0054] At this time, by starting the drive motor 15, the drive motor 15 drives the grinding disc 17 to rotate at high speed inside the dust collection hood 12 through the shaft 16, thereby achieving the grinding effect. The debris generated during grinding is collected by the dust collection hood 12. The axial air intake is achieved by the spiral blade 13 set inside the dust collection hood 12, and the airflow direction is the same as the direction of the flying debris, which can collect more than 80% of the grinding material.

[0055] The sucked-in dust passes through the dust inlet pipe 11, extension rod 3 and handle 4, and is then collected in the dust collection box 6 through the dust inlet 61 via the dust suction pipe 5 and the connection port 43 on the side of the handle 4. The air inside the dust collection box 6 is drawn out by the fan 63, creating a negative pressure zone inside the dust collection box 6, thereby generating suction to achieve the dust collection effect. The debris and dust sucked into the box are filtered and collected in the dust collection box 6 by the filter element 64. The dust filter 62 on the right side of the fan 63 can effectively prevent external dust from entering the dust collection box 6.

[0056] By setting two detachable extension rods 3, three-level (800 / 1200 / 1500mm) adjustment can be achieved to accommodate users of different heights (1.5-1.9m) for standing use. The connecting tube 2, extension rod 3 and handle 4 can be connected to each other by threaded installation through threaded holes 22 and 32 and threaded caps 31 and 41.

[0057] The dust inlet pipe 11 and the connecting pipe 2 are fixedly connected by bolts through mounting flange 111 and mounting flange 21. During this process, multiple protrusions 112 are inserted into the anti-rotation groove 211 in a one-to-one correspondence, so that the dust inlet pipe 11 and the connecting pipe 2 are connected and installed firmly.

[0058] Among them, the fan 63 can adopt the existing known model SS4-1, which is a well-known existing technology. It can adopt the above model, but is not limited to this.

[0059] The contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0060] It should be noted that, in this document, the terms “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0061] This article uses specific examples to illustrate the principles and implementation methods of this utility model. The above examples are only for the purpose of helping to understand the method and core ideas of this utility model. The above description is only a preferred embodiment of this utility model. It should be noted that due to the limitations of textual expression, there are objectively infinite specific structures. For those skilled in the art, several improvements, modifications, or changes can be made without departing from the principles of this utility model, and the above technical features can also be combined in an appropriate manner. These improvements, modifications, changes, or combinations, or the direct application of the concept and technical solution of the utility model to other occasions without modification, should all be considered within the protection scope of this utility model.

Claims

1. A device for rapid grinding and cleaning of templates after demolding of prefabricated subway components, comprising a grinding head (1), characterized in that: The top surface of the grinding head (1) is installed and connected to the bottom surface of the connecting pipe (2), the inner wall of the connecting pipe (2) is threadedly connected to the outer wall of the extension rod (3), the inner wall of the extension rod (3) is threadedly connected to the outer wall of the handle (4), the side of the handle (4) is installed and connected to one end of the suction pipe (5), and the other end of the suction pipe (5) is installed and connected to the top surface of the dust collection box (6). The grinding head (1) includes a dust inlet pipe (11), the top end of which is fixedly connected to a mounting flange (111). The top surface of the mounting flange (111) is provided with a plurality of protrusions (112) arranged in a circumferential array. The bottom surface of the dust inlet pipe (11) is fixedly connected to the top surface of the dust suction hood (12), and the dust inlet pipe (11) and the dust suction hood (12) are connected in communication. The inner side wall of the dust suction hood (12) is fixedly connected to a spiral blade (13), and the inner side of the spiral blade (13) is fixedly connected to a dust cover (14). The inside of the dust cover (14) is fixedly installed with a drive motor (15). The output end of the drive motor (15) is installed and connected to the top end of a shaft (16), and the bottom end of the shaft (16) is fixedly connected to the top surface of the grinding disc (17). The bottom end of the connecting pipe (2) is fixedly connected to the mounting flange two (21). The bottom surface of the mounting flange two (21) is provided with multiple anti-rotation grooves (211) arranged in a circular array. The multiple anti-rotation grooves (211) are respectively provided with multiple protrusions (112). The inner wall of the top end of the connecting pipe (2) is provided with a thread hole one (22). The bottom end of the extension rod (3) is fixedly connected to a wire cap (31), and the inner wall of the top end of the extension rod (3) is provided with a wire hole (32); The bottom end of the handle (4) is fixedly connected to a second threaded cap (41). The outer side wall of the handle (4) near the bottom is fixedly connected to a handle (42). The side wall of the top end of the handle (4) is provided with a connection port (43). The top end of the handle (4) is fixedly connected to a grip (44). The top end of the grip (44) is fixedly connected to a counterweight box (45). The side wall of the counterweight box (45) is provided with a buckle (451). The inside of the counterweight box (45) is fixedly connected to a locking block (452). The inside of the buckle (451) is engaged with multiple counterweight blocks (453).

2. The quick grinding and cleaning device for templates after demolding of prefabricated subway components as described in claim 1, characterized in that: The dust collection box (6) has a dust inlet (61) on the top surface on the right side. The dust collection box (6) has a dust filter (62), a fan (63) and a filter element (64) arranged sequentially from left to right on the left side.

3. The rapid grinding and cleaning device for templates after demolding of prefabricated subway components as described in claim 1, characterized in that: The inner walls of the first wire hole (22) and the second wire hole (32) can be threadedly connected to the outer walls of the first wire cap (31) and the second wire cap (41).

4. The rapid grinding and cleaning device for templates after demolding of prefabricated subway components as described in claim 1, characterized in that: The number of the extension rods (3) is two, and the two extension rods (3) are respectively connected to the threaded hole (32) through the threaded cap (31).

5. The rapid grinding and cleaning device for templates after demolding of prefabricated subway components as described in claim 1, characterized in that: The connecting pipe (2), extension rod (3) and handle (4) are all internally connected.

6. The rapid grinding and cleaning device for templates after demolding of prefabricated subway components as described in claim 1, characterized in that: The multiple protrusions (112) are respectively engaged with the multiple anti-rotation grooves (211) in a one-to-one correspondence.

7. The rapid grinding and cleaning device for templates after demolding of prefabricated subway components as described in claim 1, characterized in that: The connection port (43) and the dust inlet (61) are connected by a suction pipe (5).

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