Etching post double-sided sand blasting and washing integrated treatment tank

Abstract

The utility model relates to material surface treatment equipment technical field, concretely is etched after double -sided sand blasting and water washing integrated treatment tank. The utility model discloses integrated processing device, one side of integrated processing device is installed with control panel, the inside installation of operation panel has microcontrol module, the inner chamber of integrated processing device is installed with two automatic sand blasting guns, two automatic sand blasting guns are symmetrically arranged, the lateral wall of integrated processing device is installed with water storage warehouse, the surface of water storage warehouse is provided with water inlet, the one side of water storage warehouse is installed with water pump, the inner chamber of integrated processing device is installed with the cleaning water gun, the cleaning water gun is connected with water pump and is communicated through the connecting pipe, the bottom of integrated processing device is installed with hydraulic pump. Solveed the etching processing industry in the mode of generally adopting step -by -step processing, the operation process is complicated, is easy to cause workpiece surface scratch, knock and so on damage, influence product quality's problem.

Description

Technical Field

[0001] This utility model relates to the field of material surface treatment equipment technology, and in particular to an integrated treatment tank for double-sided sandblasting and water washing after etching. Background Technology

[0002] After etching materials such as metals and glass, sandblasting is usually required to achieve a specific roughness and aesthetic effect. Following this, a water washing process is necessary to remove residual sand particles, debris, and chemical residues. Currently, the industry commonly uses a step-by-step processing method: sandblasting is performed first, followed by washing in a water washing machine. This method has several drawbacks: firstly, multiple transfers of the workpiece can easily cause scratches, bumps, and other damage to the workpiece surface, affecting product quality; secondly, step-by-step processing increases the equipment footprint, complicates the operation process, reduces production efficiency, and also increases labor and production costs.

[0003] Regarding the above-mentioned and existing related technologies, the inventors believe that the following defects often exist: the etching processing industry generally adopts a step-by-step processing method, which is cumbersome and easily causes scratches, bumps and other damage to the workpiece surface, affecting product quality; therefore, in order to solve the above problems, an integrated treatment tank for double-sided sandblasting and water washing after etching is proposed. Utility Model Content

[0004] The purpose of this utility model is to solve the problem that the etching process in the existing technology is generally carried out in a step-by-step manner, which is cumbersome and easily causes scratches, bumps and other damage to the workpiece surface, affecting product quality. The proposed solution is an integrated double-sided sandblasting and water washing treatment tank after etching.

[0005] To achieve the above objectives, this utility model adopts the following technical solution: an integrated treatment tank for double-sided sandblasting and water washing after etching, comprising an integrated treatment device. A control panel is installed on one side of the integrated treatment device, and a microcontroller module is installed inside the control panel. Two automatic sandblasting guns are installed symmetrically inside the integrated treatment device. A water storage tank is installed on the side wall of the integrated treatment device, and a water inlet is opened on the surface of the water storage tank. A water pump is installed on one side of the water storage tank. A cleaning water gun is installed inside the integrated treatment device, and the cleaning water gun and the water pump are connected via a connecting pipe. A hydraulic pump is installed at the bottom of the integrated treatment device, and a hydraulic lifting platform is fixedly connected to the output end of the hydraulic pump. An adsorption sheet is fixedly installed on the surface of the hydraulic lifting platform. The automatic sandblasting gun, hydraulic pump, and cleaning water gun are all wirelessly connected to the microcontroller module of the control panel. The hydraulic lifting platform and filter plate are inserted through the filter plate at a certain angle inside the integrated treatment device. A circulation pump is installed on one side of the water storage tank, and the water pipe of the circulation pump is connected to the integrated treatment device.

[0006] The effects achieved by the above components are as follows: through integrated design and intelligent control, the double-sided sandblasting and water washing processes are integrated into the same device. The automatic sandblasting gun, hydraulic pump and cleaning water gun are wirelessly controlled by the micro-control module to achieve precise and efficient operation. The hydraulic lifting platform and adsorption plate ensure the stability of the workpiece. The symmetrical sandblasting gun improves the processing efficiency. At the same time, the inclined filter plate and the circulation pump form a water circulation system, which effectively saves water resources, reduces wastewater treatment costs, and comprehensively improves production efficiency, ensures processing quality, and enhances the applicability and environmental protection of the equipment.

[0007] Preferably, a sealing plug is slidably connected to the inner wall of the water inlet of the water storage tank, and a soft rope is fixedly connected to one end of the sealing plug, with one end of the soft rope being fixedly connected to the water storage tank.

[0008] The above-mentioned components achieve the following effects: the water inlet of the water storage tank is equipped with a sealing plug with a soft rope, which can be quickly opened when filling water, and can also be used to seal the water inlet tightly during use, ensuring the cleanliness of the water source in the water storage tank and avoiding pollution that affects the cleaning effect. At the same time, the connection design of the soft rope can prevent the sealing plug from being lost, making it easy to use at any time and ensuring the convenience and stability of the equipment.

[0009] Preferably, the surface of the integrated processing device is provided with an observation window.

[0010] The effect achieved by the above-mentioned components is as follows: by setting up an observation window, operators can observe the operation status and processing progress of the internal workpiece sandblasting and water washing in real time without opening the device or interrupting the processing flow. They can promptly detect abnormalities such as uneven sandblasting or cleaning residues, quickly adjust process parameters or deal with faults, avoid rework or scrap caused by the inability to detect problems in time, and effectively improve production quality and efficiency.

[0011] Preferably, the surface of the integrated processing device is provided with a sliding groove, the inner wall of the sliding groove of the integrated processing device is slidably connected with a sliding block, a collection chamber is fixedly connected to one side of the sliding block, the surface of the filter plate is provided with a square hole, the collection chamber is located below the through hole, the inner wall of the collection chamber is provided with several through holes, the surface of the collection chamber is fixedly connected with a support plate, the surface of the integrated processing device is fixedly connected with a fixing plate, a threaded rod is threaded into the fixing plate, one end of the threaded rod is fixedly connected with an abutment plate, and an anti-slip groove is provided on one side of the abutment plate.

[0012] The effects achieved by the above components are as follows: the cooperation of the chute and the sliding block allows the collection bin to be pulled out flexibly, making it easy to install, clean and replace. The square holes of the filter plate, combined with its own tilt angle, can guide the sandblasting waste and impurities to slide quickly into the collection bin, achieving efficient collection. The through holes in the inner wall of the collection bin promote solid-liquid separation and reduce the moisture content of the waste. The support plate, fixing plate, threaded rod and abutment plate form a stable fixing structure. The anti-slip groove on the abutment plate can effectively prevent the collection bin from shifting during the recycling process, ensuring stable collection of sandblasting waste and avoiding spillage and accumulation. This not only improves recycling efficiency, but also reduces cleaning difficulty and maintenance costs.

[0013] Preferably, a handle is fixedly connected to the surface of the collection chamber, and the surface of the handle is provided with anti-slip protrusions.

[0014] The effect achieved by the above components is that, by setting handles, it is easy for staff to remove the collection chamber and collect and process the sandblasted sand inside the collection chamber in a unified manner.

[0015] Preferably, a ball bearing is rotatably connected inside the sliding block, and the ball bearing is rotatably connected to the inner wall of the sliding groove of the integrated processing device.

[0016] The effect achieved by the above components is that by setting ball bearings, the sliding block can slide in the groove of the integrated processing device, thereby improving the practicality of the device.

[0017] Preferably, the surface of the integrated processing device is provided with a cleaning window.

[0018] The effect achieved by the above components is that by setting up a cleaning window, it is convenient for staff to clean and collect the sandblasted material on the filter plate, thus improving the convenience of the device.

[0019] Preferably, the bottom surface of the integrated processing device is fixedly connected to four support legs, and the bottom surface of each support leg is fixedly connected to a shock-absorbing pad.

[0020] The effects achieved by the above components are as follows: the four legs provide stable support for the device, preventing the equipment from tilting due to uneven ground and affecting the processing effect; the shock-absorbing pads can absorb the vibration generated during the operation of the equipment, such as sandblasting and water washing, reducing noise pollution, while preventing the vibration from being transmitted to the ground and causing resonance, and can also reduce the wear and tear on the precision components inside the equipment, extending the overall service life of the equipment.

[0021] 1. In this utility model, through integrated design and intelligent control, the double-sided sandblasting and water washing processes are integrated into the same device. The automatic sandblasting gun, hydraulic pump and cleaning water gun are wirelessly controlled by the micro-control module to achieve precise and efficient operation. The hydraulic lifting platform and adsorption plate ensure the stability of the workpiece. The symmetrical sandblasting gun improves the processing efficiency. At the same time, the inclined filter plate and the circulation pump form a water circulation system, which effectively saves water resources, reduces wastewater treatment costs, and comprehensively improves production efficiency, ensures processing quality, and enhances the applicability and environmental protection of the equipment. Attached Figure Description

[0022] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0023] Figure 2 This is a side view of the present invention;

[0024] Figure 3 This is a schematic diagram of the observation window structure in this utility model;

[0025] Figure 4 This is a schematic diagram of the collection chamber in this utility model;

[0026] Figure 5 In this utility model Figure 4 A magnified structural diagram at point A;

[0027] Figure 6 This is a schematic diagram of the filter plate in this utility model.

[0028] Legend: 1. Integrated processing device; 2. Control panel; 3. Automatic sandblasting gun; 4. Cleaning water gun; 5. Hydraulic lifting platform; 6. Adsorption sheet; 7. Water storage tank; 8. Water pump; 9. Filter plate; 10. Circulation pump; 11. Sealing plug; 12. Soft rope; 13. Observation window; 14. Cleaning window; 15. Sliding block; 16. Collection tank; 17. Support plate; 18. Fixing plate; 19. Threaded rod; 20. Abutment plate; 21. Handle; 22. Square hole; 23. Support leg; 24. Shock-absorbing pad; 25. Ball bearing. Detailed Implementation

[0029] Reference Figure 1-6As shown, this utility model provides a technical solution: an integrated treatment tank for double-sided sandblasting and water washing after etching, including an integrated treatment device 1. A control panel 2 is installed on one side of the integrated treatment device 1, and a microcontroller module is installed inside the control panel. The microcontroller module model includes, but is not limited to, STMF. Two automatic sandblasting guns 3 are installed in the inner cavity of the integrated treatment device 1, and the two automatic sandblasting guns 3 are symmetrically arranged. A water storage tank 7 is installed on the side wall of the integrated treatment device 1, and a water pump 8 is installed on one side of the water storage tank 7. A cleaning water gun 4 is installed in the inner cavity of the integrated treatment device 1, and the cleaning water gun 4 and the water pump 8 are connected through a connecting pipe. A hydraulic pump is installed at the bottom of the integrated treatment device 1, and a hydraulic lifting platform 5 is fixedly connected to the output end of the hydraulic pump. An adsorption plate 6 is fixedly installed on the surface. The automatic sandblasting gun 3, hydraulic pump, and cleaning water gun 4 are all wirelessly connected to the microcontroller module of the control panel 2. The hydraulic lifting platform 5 and filter plate 9 are inserted through the inner cavity of the integrated processing device 1, with the filter plate 9 having a certain tilt angle. A circulation pump 10 is installed on one side of the water storage tank 7. The water pipe of the circulation pump 10 is connected to the integrated processing device 1. Through integrated design and intelligent control, the double-sided sandblasting and water washing processes are integrated into the same device. The automatic sandblasting gun 3, hydraulic pump, and cleaning water gun 4 are wirelessly controlled by the microcontroller module to achieve precise and efficient operation. The hydraulic lifting platform 5 and adsorption plate 6 ensure the stability of the workpiece, and the symmetrical sandblasting gun improves the processing efficiency. At the same time, the tilted filter plate 9 and the circulation pump 10 form a water circulation system, effectively saving water. To conserve water resources, reduce wastewater treatment costs, comprehensively improve production efficiency, ensure treatment quality, and enhance equipment applicability and environmental friendliness, a sealing plug 11 is slidably connected to the inner wall of the water inlet of the water storage tank 7. A flexible rope 12 is fixedly connected to one end of the sealing plug 11, and the other end of the rope 12 is fixedly connected to the water storage tank 7. The sealing plug 11 with the flexible rope 12 at the water inlet of the water storage tank 7 allows for quick opening during water filling and ensures a tight seal at the inlet during use, guaranteeing the cleanliness of the water source within the water storage tank 7 and preventing contamination that could affect the cleaning effect. Simultaneously, the rope 12 connection design prevents the sealing plug 11 from being lost, facilitating easy access and ensuring the convenience and stability of equipment use. An observation window 13 is provided on the surface of the integrated treatment device 1 for observation. Window 13 allows operators to observe the operation status and processing progress of the internal workpiece sandblasting and water washing in real time without opening the device or interrupting the processing flow. This allows for timely detection of abnormalities such as uneven sandblasting or cleaning residue, enabling rapid adjustment of process parameters or troubleshooting. This avoids rework or scrap caused by undetected problems, effectively improving production quality and efficiency. The integrated processing device 1 has a groove on its surface, and a sliding block 15 is slidably connected to the inner wall of the groove. A collection chamber 16 is fixedly connected to one side of the sliding block 15. The filter plate 9 has square holes 22 on its surface. The collection chamber 16 is located below the through holes, and its inner wall has several through holes. A support plate 17 is fixedly connected to the surface of the collection chamber 16.The integrated processing device 1 is fixedly connected to a fixing plate 18. A threaded rod 19 is threaded into the fixing plate 18, and an abutment plate 20 is fixedly connected to one end of the threaded rod 19. An anti-slip groove is provided on one side of the abutment plate 20. Through the cooperation of the groove and the sliding block 15, the collection chamber 16 can be flexibly pulled out, which is convenient for installation, cleaning and replacement. The square hole 22 of the filter plate 9, combined with its own tilt angle, can guide the sandblasting waste and impurities to slide quickly into the collection chamber 16, achieving efficient collection. The through holes in the inner wall of the collection chamber 16 promote solid-liquid separation and reduce the moisture content of the waste. The support plate 17, fixing plate 18, threaded rod 19 and abutment plate 20 constitute a stable fixed structure. The anti-slip groove on the abutment plate 20 can effectively prevent the collection chamber 16 from shifting during the recycling process, ensuring stable collection of sandblasting waste and avoiding spillage and accumulation. This not only improves recycling efficiency, but also reduces cleaning difficulty and maintenance costs. A handle 21 is fixedly connected to the surface of the collection chamber 16. The surface of the handle 21 is provided with anti-slip protrusions. By setting the handle 21, it is convenient for workers to handle the waste. The operator removes the collection chamber 16 and collects the sandblasted material inside. A ball bearing 25 is rotatably connected to the sliding block 15, and the ball bearing 25 is rotatably connected to the inner wall of the sliding groove of the integrated processing device 1. The ball bearing 25 facilitates the sliding block 15's movement within the sliding groove of the integrated processing device 1, improving the device's practicality. A cleaning window 14 is provided on the surface of the integrated processing device 1, allowing operators to easily clean and collect the sandblasted material from the filter plate 9, improving the device's convenience. Four support legs 23 are fixedly connected to the bottom of the integrated processing device 1, and shock-absorbing pads 24 are fixedly connected to the bottom of the support legs 23. The four support legs 23 provide stable support for the device, preventing tilting due to uneven ground and affecting the processing effect. The shock-absorbing pads 24 absorb vibrations generated during sandblasting and washing, reducing noise pollution and preventing vibrations from being transmitted to the ground and causing resonance. They also reduce wear and tear on internal precision components, extending the overall service life of the equipment.

[0030] Working principle: The operator places the etched workpiece on the adsorption plate 6 of the hydraulic lifting platform 5. The microcontroller in the control panel 2 activates the hydraulic pump to adjust the height and stabilize the adsorption. Subsequently, symmetrically arranged automatic sandblasting guns 3 simultaneously sandblast both sides of the workpiece to complete the surface treatment. After sandblasting, the microcontroller controls the water pump 8 to extract water from the water storage tank 7. The workpiece is then washed with water by the cleaning water gun 4 to remove residual impurities. Wastewater and waste generated during the process are guided by the inclined filter plate 9 and fall into the collection tank 16 below through the square holes 22. Through holes in the inner wall of the collection tank 16 achieve solid-liquid separation. The circulation pump 10 pumps the filtered water back to the water storage tank 7 for recycling. During operation, the operator can monitor the processing status in real time through the observation window 13. For cleaning, loosen the threaded rod 19 and use the handle 21 to pull the collection tank 16 out along the slide to clean the waste, or clean the filter plate 9 through the cleaning window 14. In addition, the sealing plug 11 at the water inlet of the water storage tank 7 prevents water source contamination, while the support legs 23 and shock-absorbing pads 24 ensure stable equipment operation and reduce vibration losses. The entire process achieves automation, recycling, and convenience in post-etching processing.

[0031] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

Claims

1. An integrated treatment tank for double-sided sandblasting and water washing after etching, comprising an integrated treatment device (1), characterized in that: A control panel (2) is installed on one side of the integrated processing device (1). A micro-control module is installed inside the control panel. Two automatic sandblasting guns (3) are installed in the inner cavity of the integrated processing device (1). The two automatic sandblasting guns (3) are arranged symmetrically. A water storage tank (7) is installed on the side wall of the integrated processing device (1). A water inlet is opened on the surface of the water storage tank (7). A water pump (8) is installed on one side of the water storage tank (7). A cleaning water gun (4) is installed in the inner cavity of the integrated processing device (1). The cleaning water gun (4) and the water pump (8) are connected through a connecting pipe. A hydraulic pump is installed at the bottom of the chemical treatment device (1). A hydraulic lifting platform (5) is fixedly connected to the output end of the hydraulic pump. An adsorption sheet (6) is fixedly installed on the surface of the hydraulic lifting platform (5). The automatic sandblasting gun (3), the hydraulic pump and the cleaning water gun (4) are all wirelessly connected to the micro-control module of the control panel (2). The hydraulic lifting platform (5) and the filter plate (9) are inserted through the inner cavity of the integrated treatment device (1). The filter plate (9) has a certain tilt angle. A circulation pump (10) is installed on one side of the water storage tank (7). The water pipe of the circulation pump (10) is connected to the integrated treatment device (1).

2. The integrated double-sided sandblasting and water washing treatment tank after etching according to claim 1, characterized in that: A sealing plug (11) is slidably connected to the inner wall of the water inlet of the water storage tank (7). A soft rope (12) is fixedly connected to one end of the sealing plug (11), and one end of the soft rope (12) is fixedly connected to the water storage tank (7).

3. The integrated double-sided sandblasting and water washing treatment tank after etching according to claim 1, characterized in that: The surface of the integrated processing device (1) is provided with an observation window (13).

4. The integrated double-sided sandblasting and water washing treatment tank after etching according to claim 1, characterized in that: The integrated processing device (1) has a groove on its surface. A sliding block (15) is slidably connected to the inner wall of the groove. A collection chamber (16) is fixedly connected to one side of the sliding block (15). A square hole (22) is opened on the surface of the filter plate (9). The collection chamber (16) is located below the through hole. Several through holes are opened on the inner wall of the collection chamber (16). A support plate (17) is fixedly connected to the surface of the collection chamber (16). A fixing plate (18) is fixedly connected to the surface of the integrated processing device (1). A threaded rod (19) is threaded into the fixing plate (18). An abutment plate (20) is fixedly connected to one end of the threaded rod (19). An anti-slip groove is opened on one side of the abutment plate (20).

5. The integrated double-sided sandblasting and water washing treatment tank after etching according to claim 4, characterized in that: A handle (21) is fixedly connected to the surface of the collection chamber (16), and the surface of the handle (21) is provided with anti-slip protrusions.

6. The integrated double-sided sandblasting and water washing treatment tank after etching according to claim 4, characterized in that: A ball bearing (25) is rotatably connected inside the sliding block (15), and the ball bearing (25) is rotatably connected to the inner wall of the groove of the integrated processing device (1).

7. The integrated double-sided sandblasting and water washing treatment tank after etching according to claim 1, characterized in that: The surface of the integrated processing device (1) is provided with a cleaning window (14).

8. The integrated double-sided sandblasting and water washing treatment tank after etching according to claim 1, characterized in that: The bottom surface of the integrated processing device (1) is fixedly connected to four support legs (23), and the bottom surface of the support legs (23) is fixedly connected to shock-absorbing pads (24).

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