A portal type pipe pre-assembly device

Abstract

The utility model relates to pre -allocation pipe technical field especially relates to a gantry type's pre -allocation pipe device, four castors are fixedly installed on four supports of gantry bottom end, two symmetrical settings X -axis guide rails are fixedly installed on the upper end of gantry, and a plurality of equidistance settings X -axis module mounting plate and an X -axis moving module setting in X -axis guide rail end are co -slidably arranged on two X -axis guide rails, the bottom of X -axis moving module and X -axis module mounting plate is fixedly installed with slide rail, and two Y -axis module mounting plates are slidably arranged on the slide rail. The utility model adjusts the laser of first positioning laser pen and second positioning laser pen to mark all joint coordinate points in advance, remembers the coordinate position of each joint this time, is convenient for pre -allocation pipe automatic regulation to be in place, reduces the installation time and installation efficiency, and is convenient for the pipe of equipment under high efficiency.

Description

Technical Field

[0001] This utility model relates to the field of pre-piping technology, and in particular to a gantry-type pre-piping device. Background Technology

[0002] Piping equipment refers to complete pipe modules that are assembled, welded and tested on this prefabrication platform. This is an advanced engineering prefabrication technology, the core of which is to transform traditional high-altitude operations on construction sites into ground-level operations in workshops.

[0003] The existing method for piping rigid pipes in semiconductor equipment involves installing the pipes and positioning them after the semiconductor equipment has arrived at the site and been installed. This ensures the assembly accuracy of the rigid pipes. However, this method is time-consuming during semiconductor installation, affecting the project schedule and requiring longer installation time, thus impacting installation efficiency. Utility Model Content

[0004] The purpose of this utility model is to solve the problem of long installation time affecting installation efficiency in the prior art, and to propose a gantry-type pre-installed piping device.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A gantry-type pre-assembly pipe device includes four casters and a gantry frame. The four casters are fixedly mounted on four supports at the bottom of the gantry frame. Two symmetrically arranged X-axis guide rails are fixedly mounted on the upper end of the gantry frame. Multiple equidistantly arranged X-axis module mounting plates and an X-axis moving module located at the end of the X-axis guide rails are slidably arranged on the two X-axis guide rails. Slide rails are fixedly mounted on the bottom ends of the X-axis moving module and the X-axis module mounting plates. Two Y-axis module mounting plates are slidably arranged on the slide rails. A first electric cylinder and a second electric cylinder are fixedly mounted on the bottom ends of the Y-axis moving module and the Y-axis module mounting plates located at the bottom ends of the X-axis module mounting plates, respectively. A second positioning laser pointer is fixedly mounted on the bottom ends of the first electric cylinder and the second electric cylinder.

[0007] Preferably, a first slider is fixedly installed at both ends of the bottom of the Y-axis moving module and the X-axis module mounting plate, and the two first sliders are slidably disposed on the two X-axis guide rails respectively. A second slider is fixedly installed at the upper end of the Y-axis module mounting plate, and the second slider is slidably disposed on the guide rail.

[0008] Preferably, an X-axis rack is fixedly installed on the upper side wall of the gantry frame, and a first servo motor is fixedly installed at the end of both the Y-axis moving module and the X-axis module mounting plate. A first rotating gear is fixedly installed at the output end of the first servo motor, and the first rotating gear meshes with the X-axis rack.

[0009] Preferably, a second servo motor is fixedly installed at the bottom of the Y-axis module mounting plate, and a second rotary gear is fixedly installed at the output end of the second servo motor. Y-axis racks are fixedly installed on the side walls of both the Y-axis moving module and the X-axis module mounting plate, and the second rotary gear and the Y-axis rack are meshed together.

[0010] Preferably, a coordinate indicator plate is fixedly installed at the bottom of the gantry frame, a first positioning laser pointer is fixedly installed on the coordinate indicator plate, and an electrical control box is also fixedly installed on the gantry frame, with an operating table rotatably installed on the outer wall of the electrical control box.

[0011] Preferably, a PVC connector and a VCR connector are fixedly installed on the two Y-axis module mounting plates at the bottom of the Y-axis moving module, and a flange connector one, a flange connector two, and a compression fitting connector are fixedly installed on the Y-axis module mounting plates at the bottom of the plurality of X-axis module mounting plates.

[0012] Preferably, the gantry frame is provided with four anti-vibration feet at the bottom and four first anti-collision probes are fixedly installed at the top of the gantry frame. Anti-collision blocks are fixedly installed at the bottom of the multiple X-axis module mounting plates and second anti-collision probes are fixedly installed at the top of the multiple X-axis module mounting plates. An alarm light is fixedly installed on the gantry frame.

[0013] Compared with the prior art, the present invention has the following advantages:

[0014] 1. This utility model pre-adjusts the lasers irradiated by the first and second positioning laser pens to mark the coordinate points of all joints, memorizes the coordinate positions of each joint, facilitates automatic adjustment of the pre-assembled pipes, reduces installation time and improves installation efficiency, and facilitates pipe assembly of equipment at high efficiency.

[0015] 2. This utility model uses anti-vibration feet to position the gantry after positioning, preventing the equipment from moving and affecting the pipe loading coordinates.

[0016] 3. For semiconductor devices with similar connectors, this utility model allows for reuse by replacing a portion of the connectors. Simultaneously, the computer records the coordinates of the connector model, enabling automatic adjustment. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of a gantry-type pre-installed pipe device proposed in this utility model;

[0018] Figure 2 Schematic diagrams of flange joint one and flange joint two;

[0019] Figure 3 A schematic diagram showing the connection between the X-axis module mounting plate and the first slider;

[0020] Figure 4 A schematic diagram of the anti-collision block and the first rotating gear;

[0021] Figure 5 This is a schematic diagram showing the connection between the second servo motor and the second rotary gear.

[0022] In the diagram: 1. Casters; 2. Anti-vibration feet; 3. Gantry frame; 4. First positioning laser pointer; 5. Coordinate diagram board; 6. X-axis rack; 7. First anti-collision probe; 8. X-axis guide rail; 9. X-axis moving module; 10. Y-axis moving module; 11. First electric cylinder; 12. Second positioning laser pointer; 13. Alarm light; 14. Electrical control box; 15. Operating panel; 16. PVC connector; 17. VCR connector; 18. Flange connector one; 19. Flange connector two; 20. X-axis module mounting plate; 21. First slider; 22. Y-axis rack; 23. Second anti-collision probe; 24. First servo motor; 25. Slide rail; 26. Anti-collision block; 27. First rotary gear; 28. Y-axis module mounting plate; 29. ​​Second slider; 30. Second electric cylinder; 31. Second servo motor; 32. Second rotary gear. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0024] Reference Figures 1-5 A gantry-type pre-assembly pipe device includes four casters 1 and a gantry 3. The four casters 1 are fixedly mounted on four supports at the bottom of the gantry 3. Two symmetrically arranged X-axis guide rails 8 are fixedly mounted on the upper end of the gantry 3. Multiple equidistantly arranged X-axis module mounting plates 20 are slidably arranged on the two X-axis guide rails 8, and an X-axis moving module 9 is located at the end of the X-axis guide rails 8. Slide rails 25 are fixedly mounted on the bottom ends of the X-axis moving module 9 and the X-axis module mounting plates 20. Two Y-axis module mounting plates 28 are slidably arranged on the slide rails 25, and located at the Y-axis... A first electric cylinder 11 and a second electric cylinder 30 are fixedly installed at the bottom ends of the axis moving module 10 and the Y-axis module mounting plate 28, which is located at the bottom end of the X-axis module mounting plate 20, respectively. A second positioning laser pointer 12 is fixedly installed at the bottom ends of both the first electric cylinder 11 and the second electric cylinder 30. A first slider 21 is fixedly installed at both ends of the bottom of the Y-axis moving module 10 and the X-axis module mounting plate 20, and the two first sliders 21 are slidably mounted on the two X-axis guide rails 8, respectively. A second slider 29 is fixedly installed at the upper end of the Y-axis module mounting plate 28, and the second slider 29 is slidably mounted on the slide rail 25.

[0025] An X-axis rack 6 is fixedly installed on the upper side wall of the gantry 3. A first servo motor 24 is fixedly installed at the end of the Y-axis moving module 10 and the X-axis module mounting plate 20. A first rotary gear 27 is fixedly installed at the output end of the first servo motor 24. The first rotary gear 27 and the X-axis rack 6 are meshed and connected. A coordinate indicator plate 5 is fixedly installed at the bottom of the gantry 3. The coordinate indicator plate 5 is marked with X, Y axes and grid coordinates to facilitate laser pointer positioning. A first positioning laser pointer 4 is fixedly installed on the coordinate indicator plate 5 for positioning the origin. An electrical control box 14 is also fixedly installed on the gantry 3. An operating table 15 is rotatably installed on the outer wall of the electrical control box 14.

[0026] A second servo motor 31 is fixedly installed at the bottom of the Y-axis module mounting plate 28, and a second rotary gear 32 is fixedly installed at the output end of the second servo motor 31. Y-axis racks 22 are fixedly installed on the side walls of both the Y-axis moving module 10 and the X-axis module mounting plate 20, and the second rotary gear 32 and the Y-axis rack 22 are meshed together.

[0027] PVC connector 16 and VCR connector 17 are fixedly installed on the two Y-axis module mounting plates 28 at the bottom of the Y-axis moving module 10, respectively. Flange connector 18, flange connector 29 and ferrule connector are fixedly installed on the Y-axis module mounting plates 28 at the bottom of the multiple X-axis module mounting plates 20, respectively.

[0028] The bottom of the gantry 3 is equipped with four anti-vibration feet 2 to lock the equipment and prevent it from moving. Four first anti-collision probes 7 are fixedly installed on the top of the gantry 3. Anti-collision blocks 26 are fixedly installed on the bottom of multiple X-axis module mounting plates 20. Second anti-collision probes 23 are fixedly installed on the top of multiple X-axis module mounting plates 20. An alarm light 13 is fixedly installed on the gantry 3.

[0029] It should be noted that the specific model and specifications of the operating console 15 need to be selected and determined according to the actual specifications of the device. The specific selection and calculation method adopts the existing technology in this field, so it will not be elaborated here.

[0030] The functional principle of this utility model can be explained through the following operation methods:

[0031] Before the semiconductor equipment arrives, the equipment engineer at the semiconductor factory designates the equipment origin point in the factory, removes two anti-vibration feet, moves the gantry 3 via caster 1, so that the ray of the first positioning laser pointer 4 hits the equipment origin point and the equipment is oriented correctly. According to the original factory drawing, the coordinate points of all connectors are manually marked on the coordinate diagram 5.

[0032] The operator console 15 inputs the coordinates of each connector in the XYZ directions, controls the first servo motor 24 and the second servo motor 31 to drive the first rotary gear 27 and the second rotary gear 32 to rotate, respectively. The X-axis rack 6 and the Y-axis rack 22 provide reaction forces to the first rotary gear 27 and the second rotary gear 32, respectively, pushing the X-axis module mounting plate 20 and the Y-axis module mounting plate 28 to move axially along the X-axis and Y-axis, respectively, so that the coordinates of various pipe connectors are moved into place. At this time, the ray of the second positioning laser pen 12 of each connector is irradiated on the coordinate of the corresponding coordinate schematic plate 5.

[0033] After all coordinates are adjusted to the correct position, install the anti-vibration feet 2 and fix the equipment on the factory floor. Operate the control panel 15 to memorize the coordinate positions of each connector. The next time the same model of pre-installed piping is encountered, it can automatically adjust to the correct position and notify the piping provider to install piping according to the coordinates of this equipment. This achieves pre-installed piping before the semiconductor equipment arrives, saving construction time. For semiconductor equipment with similar pipe connectors, only a portion of the connectors need to be replaced for reuse. At the same time, the computer will record the coordinates of the connector of this model to achieve automatic adjustment.

[0034] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A gantry-type pre-assembly pipe device, comprising four casters (1) and a gantry (3), characterized in that, Four casters (1) are fixedly installed on four supports at the bottom of the gantry frame (3). Two symmetrically arranged X-axis guide rails (8) are fixedly installed on the upper end of the gantry frame (3). Multiple equidistant X-axis module mounting plates (20) and an X-axis moving module (9) are slidably arranged on the two X-axis guide rails (8). Slide rails (25) are fixedly installed at the bottom of the X-axis moving module (9) and the X-axis module mounting plate (20). Two Y-axis module mounting plates (28) are slidably arranged on the slide rails (25). A first electric cylinder (11) and a second electric cylinder (30) are fixedly installed at the bottom of the Y-axis moving module (10) and the Y-axis module mounting plate (28) at the bottom of the X-axis module mounting plate (20). A second positioning laser pen (12) is fixedly installed at the bottom of the first electric cylinder (11) and the second electric cylinder (30).

2. The gantry-type pre-distribution pipe device according to claim 1, characterized in that, The bottom ends of the Y-axis moving module (10) and the X-axis module mounting plate (20) are both fixedly mounted with first sliders (21), and the two first sliders (21) are respectively slidably mounted on the two X-axis guide rails (8). The upper end of the Y-axis module mounting plate (28) is fixedly mounted with a second slider (29), and the second slider (29) is slidably mounted on the slide rail (25).

3. The gantry-type pre-distribution pipe device according to claim 2, characterized in that, An X-axis rack (6) is fixedly installed on the upper side wall of the gantry (3). A first servo motor (24) is fixedly installed on the end of both the Y-axis moving module (10) and the X-axis module mounting plate (20). A first rotating gear (27) is fixedly installed on the output end of the first servo motor (24). The first rotating gear (27) and the X-axis rack (6) are meshed together.

4. The gantry-type pre-distribution pipe device according to claim 3, characterized in that, The bottom end of the Y-axis module mounting plate (28) is fixedly mounted with a second servo motor (31), and the output end of the second servo motor (31) is fixedly mounted with a second rotary gear (32). The side walls of the Y-axis moving module (10) and the X-axis module mounting plate (20) are both fixedly mounted with Y-axis racks (22), and the second rotary gear (32) and the Y-axis rack (22) are meshed together.

5. A gantry-type pre-distribution pipe device according to claim 4, characterized in that, A coordinate indicator plate (5) is fixedly installed at the bottom of the gantry (3). A first positioning laser pointer (4) is fixedly installed on the coordinate indicator plate (5). An electrical control box (14) is also fixedly installed on the gantry (3). An operating table (15) is rotatably installed on the outer wall of the electrical control box (14).

6. A gantry-type pre-distribution pipe device according to claim 5, characterized in that, PVC connector (16) and VCR connector (17) are fixedly installed on the two Y-axis module mounting plates (28) at the bottom of the Y-axis moving module (10), and flange connector one (18), flange connector two (19) and ferrule connector are fixedly installed on the Y-axis module mounting plates (28) at the bottom of the multiple X-axis module mounting plates (20).

7. A gantry-type pre-installed piping device according to claim 6, characterized in that, The gantry (3) is provided with four anti-vibration feet (2) at the bottom and four first anti-collision probes (7) are fixedly installed at the top of the gantry (3). Anti-collision blocks (26) are fixedly installed at the bottom of multiple X-axis module mounting plates (20) and second anti-collision probes (23) are fixedly installed at the top of multiple X-axis module mounting plates (20). An alarm light (13) is fixedly installed on the gantry (3).

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