A quick maintenance device for industrial robots

Abstract

The utility model discloses a kind of industrial robot quick maintenance maintenance device, it is related to the technical field of maintenance maintenance technology. Including workbench, the workbench one side is equipped with display screen, top central is equipped with article table, the workbench top one side is equipped with clamping mechanism, the other side is equipped with maintenance mechanism, for maintenance robot, the clamping mechanism includes support frame. The utility model is through the setting of clamping mechanism and maintenance mechanism, in use process, first drive bidirectional screw rod rotation to drive moving block and sliding plate movement to make sliding plate and clamping plate clamping robot, simultaneously motor drives second spur gear rotation, drive first spur gear and connecting shaft rotation, to adjust the angle of robot, finally motor drives second bevel gear rotation, drive first bevel gear and rotating shaft drive rotating plate rotation, adjust the angle of robot twice, the device realizes flexible angle adjustment, and it is convenient to be clamped and operated to robot from different angles.

Description

Technical Field

[0001] This utility model relates to the field of inspection and maintenance technology, specifically to a rapid inspection and maintenance device for industrial robots. Background Technology

[0002] For example, a rapid inspection and maintenance device for industrial robots, as disclosed in patent publication number CN215968858U, includes a base with a hollow structure. A connecting seat is rotatably connected to the top of the base. The connecting seat is also hollow, and a fixed seat is slidably connected to the top of the connecting seat. The connecting seat contains a drive assembly for moving the two fixed seats. A connecting rod is slidably connected through the top of the fixed seat. The device has a simple structure. When the robot is placed on the connecting seat, the lengths of the two connecting blocks can be adjusted to fit the robot's length. Rotating the bidirectional screw can move the clamping plate to hold the robot, facilitating maintenance and inspection. Rotating the rotating rod can adjust the rotation of the clamped robot, allowing for multi-angle observation. The mounting base is equipped with two gauges for timely testing of the robot's circuitry.

[0003] However, during the use of the above-mentioned equipment, due to the setting of its internal drive components, the angle adjustment is restricted after fixing, which causes the robot and the connecting seat to stick together, requiring adjustment and re-fixing, reducing work efficiency. Therefore, we propose a more convenient and practical maintenance device to meet the usage requirements. Utility Model Content

[0004] The purpose of this invention is to provide a rapid inspection and maintenance device for industrial robots to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a rapid inspection and maintenance device for industrial robots, comprising a workbench, a display screen mounted on one side of the workbench, a storage platform at the top center, a clamping mechanism on one side of the top of the workbench for clamping the robot, and an inspection mechanism on the other side for inspecting the robot. The clamping mechanism includes a support frame, a slot on one side of the support frame, a sliding block slidably connected in the slot, a through hole on one side of the top of the support frame, a first screw rotatably connected in the through hole, the first screw and the sliding block being threadedly connected, and a clamping assembly on one side of the sliding block.

[0006] Furthermore, a through hole is provided on one side of the sliding block, and a rotating shaft is rotatably connected inside the through hole. A first bevel gear is fixedly connected to one end of the rotating shaft, and a rotating plate is fixedly connected to the other end. A second bevel gear is provided on one side of the top of the sliding block, and the teeth of the second bevel gear and the first bevel gear mesh with each other.

[0007] Furthermore, the clamping assembly includes a movable block that slides within a slot in the rotating plate. A through hole is provided on one side of the movable block, and a bidirectional lead screw is rotatably connected within the through hole. The bidirectional lead screw and the movable block are threaded together, and a sliding plate is fixedly connected to one side of the movable block.

[0008] Furthermore, a through hole is provided on one side of the sliding plate, and a connecting shaft is rotatably connected inside the through hole. A clamping plate is fixedly connected to one end of the connecting shaft, and a first spur gear is fixedly connected to the other end. A second spur gear is rotatably connected to one side of the sliding plate, and the teeth of the second spur gear and the first spur gear mesh with each other.

[0009] Furthermore, the maintenance mechanism includes a linear slide rail connected to a worktable, a linear slider slidably connected to the top of the linear slide rail, and a fixed bracket fixedly connected to the top of the linear slider.

[0010] Furthermore, a slot is provided on one side of the fixed frame, and a lifting block is slidably connected in the slot. A through hole is provided on the top of the fixed frame, and a third screw is rotatably connected in the through hole. The third screw and the lifting block are threaded together. A robotic arm is installed on one side of the lifting block, and a detection rod is fixedly connected to the execution end of the robotic arm.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] This rapid inspection and maintenance device for industrial robots, through the arrangement of clamping and inspection mechanisms, first places the industrial robot to be inspected on the shelf at the top of the workbench, positioning it in a convenient clamping position. Then, a motor drives a first screw to rotate, causing a sliding block to move up and down along the support frame to adjust its height. Next, a motor drives a bidirectional lead screw to rotate, causing a moving block and a sliding plate to move, clamping the robot between the sliding plate and the clamping plate. Simultaneously, a motor drives a second spur gear to rotate, causing the first spur gear and the connecting shaft to rotate, thereby adjusting the robot's angle. Finally, a motor drives a second bevel gear to rotate, causing the first bevel gear and the rotating shaft to rotate the rotating plate, adjusting the robot's angle a second time. This device achieves flexible angle adjustment, facilitating clamping and operation of the robot from different angles, improving the device's versatility and adaptability, making it highly practical and suitable for widespread application.

[0013] At the same time, the maintenance team can accurately access the parts of the robot that need to be inspected, ensuring the accuracy and reliability of the maintenance. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the clamping mechanism of this utility model;

[0016] Figure 3 This is a side view of the clamping mechanism of this utility model;

[0017] Figure 4 This is a schematic diagram of the maintenance mechanism structure of this utility model.

[0018] In the diagram: 1. Workbench; 2. Display screen; 3. Storage platform; 4. Clamping mechanism; 401. Support frame; 402. Sliding block; 403. First screw; 404. Rotating shaft; 405. First bevel gear; 406. Second bevel gear; 407. Rotating plate; 408. Moving block; 409. Bidirectional lead screw; 410. Sliding plate; 411. Connecting shaft; 412. Clamping plate; 413. First spur gear; 414. Second spur gear; 5. Maintenance mechanism; 501. Linear slide rail; 502. Linear slider; 503. Fixing frame; 504. Lifting block; 505. Third screw; 506. Robotic arm; 507. Detection rod. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] In industrial production processes, maintenance equipment is required. The maintenance equipment provided by this utility model is specifically designed for robot maintenance operations in industrial production processes. When using this equipment for maintenance operations, when using the clamping mechanism 4 to clamp and fix the robot, it is necessary to ensure that the clamping force is moderate to avoid excessive clamping that could damage or deform the robot parts. When using the robotic arm 506 and the detection rod 507 for detection, it is necessary to ensure that the movement path of the robotic arm 506 and the detection range of the detection rod 507 do not collide with surrounding equipment or personnel.

[0021] like Figures 1-4 As shown, this utility model provides a technical solution: a rapid inspection and maintenance device for industrial robots, including a workbench 1, a display screen 2 installed on one side of the workbench 1, a storage platform 3 set at the top center, a clamping mechanism 4 set on one side of the top of the workbench 1 for clamping the robot, and an inspection mechanism 5 set on the other side for inspecting the robot. The clamping mechanism 4 includes a support frame 401, a slot is opened on one side of the support frame 401, a sliding block 402 is slidably connected in the slot, a through hole is opened on one side of the top of the support frame 401, a first screw 403 is rotatably connected in the through hole, the first screw 403 and the sliding block 402 are threadedly connected, and a clamping component is set on one side of the sliding block 402.

[0022] like Figures 2-3 As shown, a through hole is provided on one side of the sliding block 402, and a rotating shaft 404 is rotatably connected within the through hole. A first bevel gear 405 is fixedly connected to one end of the rotating shaft 404, and a rotating plate 407 is fixedly connected to the other end. A second bevel gear 406 is provided on one side of the top of the sliding block 402. The teeth of the second bevel gear 406 and the first bevel gear 405 mesh with each other. The clamping assembly includes a moving block 408, which slides within a slot in the rotating plate 407. A through hole is provided on one side of the moving block 408. A double-acting lead screw 409 is internally rotatably connected to a movable block 408. The double-acting lead screw 409 and the movable block 408 are threaded together. A sliding plate 410 is fixedly connected to one side of the movable block 408. A through hole is opened on one side of the sliding plate 410. A connecting shaft 411 is rotatably connected to the through hole. A clamping plate 412 is fixedly connected to one end of the connecting shaft 411, and a first spur gear 413 is fixedly connected to the other end. A second spur gear 414 is rotatably connected to one side of the sliding plate 410. The teeth of the second spur gear 414 and the first spur gear 413 mesh with each other.

[0023] It is important to note that during use, the industrial robot to be repaired is first placed on the shelf 3 on top of the workbench 1, and positioned for easy clamping. Then, the motor drives the first screw 403 to rotate, causing the sliding block 402 to move up and down along the support frame 401 to adjust its height. Next, the motor drives the bidirectional lead screw 409 to rotate, causing the moving block 408 and the sliding plate 410 to move, so that the sliding plate 410 and the clamping plate 412 clamp the robot. At the same time, the motor drives the second spur gear 414 to rotate, causing the first spur gear 413 and the connecting shaft 411 to rotate, thereby adjusting the robot's angle. Finally, the motor drives the second bevel gear 406 to rotate, causing the first bevel gear 405 and the rotating shaft 404 to rotate the rotating plate 407, thus adjusting the robot's angle a second time. The clamping mechanism 4 can prevent the robot from shaking or shifting during the repair process, ensuring the accuracy and safety of the repair work.

[0024] like Figure 4 As shown, the maintenance mechanism 5 includes a linear slide rail 501, which is connected to the worktable 1. A linear slider 502 is slidably connected to the top of the linear slide rail 501, and a fixed frame 503 is fixedly connected to the top of the linear slider 502. A slot is opened on one side of the fixed frame 503, and a lifting block 504 is slidably connected in the slot. A through hole is opened on the top of the fixed frame 503, and a third screw 505 is rotatably connected in the through hole. The third screw 505 and the lifting block 504 are threadedly connected. A robotic arm 506 is installed on one side of the lifting block 504, and a detection rod 507 is fixedly connected to the execution end of the robotic arm 506.

[0025] It should be noted that during use, the linear slider 502 first slides on the linear guide rail 501 to the position to be inspected, then the motor drives the third screw 505 to rotate, adjusting the height of the lifting block 504, and finally the robotic arm 506 operates the detection rod 507 to inspect the robot. The inspection results are displayed on the display screen 2. The maintenance mechanism 5 can accurately contact the part of the robot to be inspected, ensuring the accuracy and reliability of the maintenance.

[0026] During use, the industrial robot to be inspected is first placed on the shelf 3 on top of the workbench 1, and positioned for easy clamping. The motor drives the second spur gear 414 to rotate, which in turn drives the first spur gear 413 and the connecting shaft 411 to rotate, thereby adjusting the robot's angle. The motor then drives the second bevel gear 406 to rotate, which in turn drives the first bevel gear 405 and the rotating shaft 404 to rotate the rotating plate 407, thus adjusting the robot's angle a second time. At the same time, the linear slider 502 slides on the linear slide rail 501 to the position to be inspected. Next, the motor drives the third screw 505 to rotate, adjusting the height of the lifting block 504. Finally, the robotic arm 506 operates the detection rod 507 to inspect the robot, and the inspection results are displayed on the display screen 2. This device allows for flexible angle adjustment, facilitating clamping and operation of the robot from different angles, and improving the device's versatility and adaptability.

[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended embodiments and their equivalents.

Claims

1. A rapid inspection and maintenance device for industrial robots, comprising a workbench (1), characterized in that: The workbench (1) has a display screen (2) installed on one side and a shelf (3) set at the top center. The workbench (1) has a clamping mechanism (4) on one side of the top for clamping the robot and a maintenance mechanism (5) on the other side for maintaining the robot. The clamping mechanism (4) includes a support frame (401). The support frame (401) has a slot on one side and a sliding block (402) is slidably connected in the slot. The support frame (401) has a through hole on one side of the top and a first screw (403) is rotatably connected in the through hole. The first screw (403) and the sliding block (402) are threadedly connected. The sliding block (402) has a clamping component on one side.

2. The rapid inspection and maintenance device for industrial robots according to claim 1, characterized in that: The sliding block (402) has a through hole on one side, and a rotating shaft (404) is rotatably connected in the through hole. A first bevel gear (405) is fixedly connected to one end of the rotating shaft (404), and a rotating plate (407) is fixedly connected to the other end. A second bevel gear (406) is provided on one side of the top of the sliding block (402), and the teeth of the second bevel gear (406) and the first bevel gear (405) mesh with each other.

3. The rapid inspection and maintenance device for industrial robots according to claim 1, characterized in that: The clamping assembly includes a movable block (408), which slides in a slot opened in the rotating plate (407). A through hole is opened on one side of the movable block (408), and a bidirectional lead screw (409) is rotatably connected in the through hole. The bidirectional lead screw (409) and the movable block (408) are threadedly connected. A sliding plate (410) is fixedly connected to one side of the movable block (408).

4. The rapid inspection and maintenance device for industrial robots according to claim 3, characterized in that: The sliding plate (410) has a through hole on one side, and a connecting shaft (411) is rotatably connected in the through hole. A clamping plate (412) is fixedly connected to one end of the connecting shaft (411), and a first spur gear (413) is fixedly connected to the other end. A second spur gear (414) is rotatably connected to one side of the sliding plate (410), and the teeth of the second spur gear (414) and the first spur gear (413) mesh with each other.

5. The rapid inspection and maintenance device for industrial robots according to claim 1, characterized in that: The maintenance mechanism (5) includes a linear slide rail (501), which is connected to the worktable (1). A linear slider (502) is slidably connected to the top of the linear slide rail (501), and a fixed frame (503) is fixedly connected to the top of the linear slider (502).

6. The rapid inspection and maintenance device for industrial robots according to claim 5, characterized in that: The fixed frame (503) has a slot on one side, and a lifting block (504) is slidably connected in the slot. The fixed frame (503) has a through hole on the top, and a third screw (505) is rotatably connected in the through hole. The third screw (505) and the lifting block (504) are threaded together. A robotic arm (506) is installed on one side of the lifting block (504), and a detection rod (507) is fixedly connected to the execution end of the robotic arm (506).

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