A horizontal veneer peeling machine
Patent Information
- Application Number
- CN202522000159.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-17
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-09-17
AI Technical Summary
随着木材行业的发展,大尺寸的科技木方需要用新型卧式刨切机用来刨切,木方尺寸大,木皮尺寸也大通常为1.2m*2.44m、厚度小于1mm,接取过程中要保障其整体性,不能碎,而新型卧式刨切机的压尺架又比较高,木皮易碎,人工也不能直接用接取
本实用新型的接皮机,采用两个输送机组交叉运行的方式,利用输送带的柔韧性,有效的解决了卧式刨切机切出木皮后人工接木皮的难题。
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Figure CN224643889U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of skin grafting machines, and in particular to a horizontal slicing machine skin grafting machine. Background Technology
[0002] With the widespread application of horizontal planers in the timber industry, traditional planers are mainly used to cut natural solid wood. The cut timber squares are small in size, requiring no veneer joining equipment. The veneer produced by the planers has a low discharge height, allowing for manual veneer joining and stacking. However, with the development of the timber industry, large-sized engineered wood squares require new horizontal planers. These larger squares also have larger veneer sizes, typically 1.2m x 2.44m and less than 1mm thick. During joining, it's crucial to maintain the integrity of the veneer and prevent breakage. However, the pressure frame of new horizontal planers is relatively high, making the veneer fragile, and manual joining is not feasible. Therefore, a veneer joining machine is urgently needed to solve this problem of joining veneers in horizontal planers. Utility Model Content
[0003] The purpose of this utility model is to provide a horizontal planer bark splicing machine to solve the problems existing in the prior art, making the bark splicing operation of the horizontal planer convenient and ensuring that the veneer does not break.
[0004] To achieve the above objectives, this utility model provides the following solution: This utility model provides a horizontal veneer joining machine for a planer, including a first conveyor group and a second conveyor group. One end of the first conveyor group is movably connected to the crossbeam of the pressure frame of the horizontal planer, and the other end is slidably mounted on the frame of the second conveyor group. The first conveyor group is provided with a plurality of first conveyor belts, and the second conveyor group is provided with a plurality of second conveyor belts, with the first conveyor belts and the second conveyor belts spaced apart. The first conveyor belts are used to receive the veneer produced by the horizontal planer, and the second conveyor belts are used to receive the veneer transported by the first conveyor belts. The end of the second conveyor belts is manually used to receive the veneer.
[0005] Preferably, the first conveyor unit includes a rectangular frame and a first conveyor belt. One end of the rectangular frame is hinged to the crossbeam of the ruler frame by a pin, and the other end is slidably mounted on the frame of the second conveyor unit by rollers. At least two first conveyor belts are arranged parallel to each other at equal intervals along the length direction on the rectangular frame. The first conveyor belts are connected to a drive motor through a sprocket transmission mechanism. The transport direction of the first conveyor belts is towards the end of the second conveyor unit, and the end of the first conveyor belts is located below the second conveyor belts.
[0006] Preferably, the frame of the second conveyor unit is lower than the crossbeam of the pressure frame of the horizontal planer. The rectangular frame is inclined downwards. A pair of inclined guide rails are symmetrically arranged on the frame. A pair of rollers are symmetrically arranged at the ends of the rectangular frame. The rollers and the guide rails are arranged in a one-to-one correspondence and match each other. The angle between the guide rails and the horizontal plane is 3°-10°. The sprocket drive mechanism is located below the second conveyor belt.
[0007] Preferably, the second conveyor unit includes a frame and a second conveyor belt. The frame includes a rectangular frame and a support frame. The support frame is provided at the bottom of the rectangular frame. At least two second conveyor belts are arranged parallel to each other at equal intervals along the length direction on the rectangular frame. The second conveyor belts are connected to a drive motor through a sprocket transmission mechanism. One end of the second conveyor belt is located below the first conveyor unit. The transport direction of the second conveyor belt is set at an obtuse angle or a straight angle with the transport direction of the first conveyor belt.
[0008] Preferably, the rectangular frame of the second conveyor unit is horizontally arranged, the support frame is provided with a guide rail for the first conveyor unit to slide, and the sprocket drive mechanism is located below the first conveyor belt.
[0009] Preferably, the inner end of the rectangular frame is provided with a guide rail height adjustment component, which includes a height adjustment bolt and a locking nut. One end of the guide rail is hinged to the support frame, and the other end overlaps the horizontal frame of the rectangular frame. A support base is provided at the bottom of the guide rail. The height adjustment bolt passes through the vertical frame of the rectangular frame, and a locking nut is provided on the height adjustment bolt. The locking nut is located on the upper side of the vertical frame, and the top of the height adjustment bolt abuts against the bottom of the support base.
[0010] Preferably, both the first conveyor belt and the second conveyor belt include pulleys and conveyor belts. The pulleys protrude and are rotatably mounted on two transverse frames of the rectangular frame. The conveyor belts are wound around the pulleys, and the rectangular frame passes through the central cavity of each of the conveyor belts. The pulleys are made of nylon, polyoxymethylene, or metal.
[0011] Preferably, the sprocket drive mechanism includes a drive shaft, sprockets, and a chain. A reducer is provided between the sprocket drive mechanism and the drive motor. The reducer is connected to the drive shaft. A sprocket is connected to the pulley shaft of one of the pulleys of the first conveyor belt or the second conveyor belt. The drive shaft is provided with a plurality of sprockets corresponding to the sprockets on the pulley shaft, forming a plurality of sprocket groups. The sprocket groups are connected by the chain drive.
[0012] Preferably, the length of the first conveyor belt and the second conveyor belt is at least 1m and the width is at least 8cm, and the spacing between adjacent first conveyor belts and the spacing between adjacent second conveyor belts are both at least the width of one conveyor belt; the material of the conveyor belt includes rubber, polyvinyl chloride or polyurethane.
[0013] Preferably, the second conveyor belt can slide at least 0.5m relative to the first conveyor belt; the widths of both the first and second conveyor units are greater than the width of the wood veneer; and the height of the second conveyor unit is no greater than 1m.
[0014] The present invention achieves the following technical advantages over the prior art: This utility model of a veneer splicing machine adopts a method of cross-operation of two conveyor units, and utilizes the flexibility of the conveyor belt to effectively solve the problem of manually splicing veneers after they are cut by a horizontal planer. Attached Figure Description
[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 This is a schematic diagram of the structure of the horizontal slicing machine and skin-jointing machine in the embodiments of this utility model. Figure 1 ; Figure 2 This is a schematic diagram of the structure of the horizontal slicing machine and skin-jointing machine in the embodiments of this utility model. Figure 2 ; Figure 3 This is a schematic diagram of the structure of the horizontal slicing machine and skin-jointing machine in the embodiments of this utility model. Figure 3 ; In the diagram: 1-Pressure gauge frame beam, 2-First conveyor belt, 3-Second conveyor belt, 4-Rectangular frame, 5-Frame, 6-Support frame, 7-Guide rail, 8-Roller, 9-Support base, 10-Height adjustment bolt, 11-Locking nut, 12-Drive motor, 13-Reducer, 14-Drive shaft, 15-Sprocket, 16-Hook. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] It should be noted that in the description of this utility model, the terms "upper," "lower," "left," "right," "inner," "outer," "front," "rear," "clockwise," and "counterclockwise," etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. These are merely for ease of description and do not indicate or imply that the device or element must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," "third," and "fourth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," "third," and "fourth" may explicitly or implicitly include one or more of the stated features. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0019] Furthermore, it should be noted that, in the description of this utility model, unless otherwise explicitly specified and limited, the terms "set," "connected," and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0020] The purpose of this utility model is to provide a horizontal planer bark splicing machine to solve the problems existing in the prior art, making the bark splicing operation of the horizontal planer convenient and ensuring that the veneer does not break.
[0021] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0022] Example 1 like Figures 1 to 3As shown, this embodiment provides a horizontal veneer splicing machine, including a first conveyor group and a second conveyor group. One end of the first conveyor group is movably connected to the crossbeam 1 of the horizontal veneer frame of the horizontal veneer, and the other end is slidably mounted on the frame 5 of the second conveyor group. The first conveyor group has several first conveyor belts 2, and the second conveyor group has several second conveyor belts 3, with the first conveyor belts 2 and 3 spaced apart. The first conveyor belts 2 are used to receive the veneer produced by the horizontal veneer, and the second conveyor belts 3 are used to receive the veneer transported by the first conveyor belts 2. The end of the second conveyor belts 3 is manually spliced. In this embodiment, the transport direction of the conveyor belts is considered longitudinal, and the direction perpendicular to the transport direction is considered transverse. By using a method of cross-operation of the two conveyor groups and utilizing the flexibility of the conveyor belts, the problem of manually splicing the veneer after it has been cut by the horizontal veneer is effectively solved.
[0023] As an optional solution, in this embodiment, the first conveyor unit includes a rectangular frame 4 and a first conveyor belt 2. One end of the rectangular frame 4 is hinged to the crossbeam 1 of the ruler holder via a pin, and the other end is slidably mounted on the frame 5 of the second conveyor unit via rollers 8. At least two first conveyor belts 2 are equally spaced and parallel along the length of the rectangular frame 4. The first conveyor belts 2 are connected to a drive motor 12 via a sprocket transmission mechanism. The transport direction of the first conveyor belts 2 faces the end of the second conveyor unit, and the end of the first conveyor belts 2 is located below the second conveyor belt 3. The rectangular frame 4 of the second conveyor unit is horizontally positioned. In this embodiment, the transport direction of the conveyor belts is taken as the length direction of the rectangular frame 4. A pair of hooks 16 are symmetrically arranged on the side wall of the rectangular frame 4. The hooks 16 have semi-circular grooves and are hung on the pins of the crossbeam 1 of the ruler holder via the semi-circular grooves. This facilitates operation and allows the first conveyor belts 2 to slide directionally under the drive of the crossbeam 1 of the ruler holder, avoiding motion interference and jamming.
[0024] As an optional solution, in this embodiment, the frame 5 of the second conveyor unit is lower than the crossbeam 1 of the pressure frame of the horizontal planer. The rectangular frame 4 is inclined downwards. A pair of inclined guide rails 7 are symmetrically arranged on the frame 5. A pair of rollers 8 are symmetrically arranged at the ends of the rectangular frame 4. The rollers 8 and the guide rails 7 are arranged in a one-to-one correspondence and match each other, so that the first conveyor unit slides along the guide rails 7. The angle between the guide rails 7 and the horizontal plane is 3°-10°. Since the blade holder track of the horizontal planer is inclined at about 6° to the horizontal plane, the angle between the guide rails 7 and the horizontal plane is preferably 6° in this embodiment to ensure the smoothness of the reciprocating operation of the first conveyor unit. The sprocket drive mechanism is located below the second conveyor belt 3.
[0025] As an optional solution, in this embodiment, the second conveyor unit includes a frame 5 and a second conveyor belt 3. The frame 5 includes a rectangular frame 4 and a support frame 6. The support frame 6 is provided at the bottom of the rectangular frame 4. At least two second conveyor belts 3 are arranged parallel to each other at equal intervals along the length direction on the rectangular frame 4. The second conveyor belts 3 are connected to a drive motor 12 through a sprocket transmission mechanism. One end of the second conveyor belt 3 is located below the first conveyor unit. The transport direction of the second conveyor belt 3 is set at an obtuse angle or a straight angle with the transport direction of the first conveyor belt 2. The height and angle of the second conveyor belt 3 can be appropriately selected according to the height at which the operator picks up the goods.
[0026] As an optional solution, in this embodiment, the rectangular frame 4 of the second conveyor unit is horizontally arranged, and the support frame 6 is provided with the guide rail 7 for the sliding of the first conveyor unit. The sprocket drive mechanism is located below the first conveyor belt 2, which facilitates installation and avoids interference or collision with the movement of the ruler frame beam 1.
[0027] As an optional solution, in this embodiment, a guide rail height adjustment assembly is provided at the inner end of the rectangular frame 4. The guide rail height adjustment assembly includes a height adjustment bolt 10 and a locking nut 11. One end of the guide rail 7 is hinged to the vertical rod of the support frame 6 via a bearing with a seat, and the other end overlaps the horizontal frame of the rectangular frame 4. A support base 9 is provided at the bottom of the guide rail 7. The height adjustment bolt 10 passes through the vertical frame of the rectangular frame 4, and a locking nut 11 is provided on the height adjustment bolt 10. The locking nut 11 is located on the upper side of the vertical frame, and the top of the height adjustment bolt 10 abuts against the bottom of the support base 9. In this embodiment, by adjusting the height of the height adjustment bolt 10 extending beyond the locking nut 11, a slight adjustment of the swing angle of the guide rail 7 can be achieved.
[0028] As an optional solution, in this embodiment, both the first conveyor belt 2 and the second conveyor belt 3 include pulleys and conveyor belts. The pulleys are protruding and rotatably mounted on the two transverse frames of the rectangular frame 4. The conveyor belts are wound around the pulleys, and the rectangular frame 4 passes through the central cavity of each conveyor belt. The entire process of splicing the wood veneer involves only flexible contact with the belts, without any hard contact, which can avoid damage to the wood veneer. The pulleys are made of materials such as nylon, polyoxymethylene, or metal, which are sturdy and durable.
[0029] As an optional solution, in this embodiment, the sprocket drive mechanism includes a drive shaft 14, sprockets 15, and a chain. A reducer 13 is provided between the sprocket drive mechanism and the drive motor 12. The reducer 13 is connected to the drive shaft 14. Each pulley shaft of the first conveyor belt 2 or the second conveyor belt 3 is connected to a sprocket 15. The drive shaft 14 is provided with several sprockets 15 corresponding to the sprockets 15 on the pulley shaft, forming several sprocket groups. The sprocket groups are connected by chain drive. In this embodiment, one drive motor 12 is connected to multiple pulleys, which can drive multiple sets of conveyor belts to run synchronously, ensuring that the transport speed of the conveyor belt containing the veneer is the same and avoiding damage to the veneer caused by pulling.
[0030] As an optional solution, in this embodiment, the length of the first conveyor belt 2 and the second conveyor belt 3 is at least 1m and the width is at least 8cm. The spacing between adjacent first conveyor belts 2 and adjacent second conveyor belts 3 is at least the width of one conveyor belt, which facilitates the normal operation of adjacent conveyor belts. However, the spacing cannot be too large, and must be at least less than the width of the veneer to prevent the veneer from falling during transportation. The material of the conveyor belt includes rubber, polyvinyl chloride or polyurethane, which is soft and elastic and does not easily damage the veneer.
[0031] As an optional solution, in this embodiment, the second conveyor belt 3 can slide at least 0.5m relative to the first conveyor belt 2, so that the veneer can be smoothly transferred from the first conveyor belt 2 to the second conveyor belt 3 for transport; the width of the first conveyor group and the second conveyor group are both greater than the width of the veneer; the height of the second conveyor group is no more than 1m, preferably close to the height of the operator's hand, so that the operator can easily remove the veneer.
[0032] During the veneer cutting process of a horizontal planer, the veneer outlet moves with the pressure frame. Large veneers are fragile and large in size, making it difficult to collect them without a veneer-joining device. This embodiment solves the problem of collecting veneers after they have been cut from large timbers using a horizontal planer. The pressure frame of the horizontal planer is hinged to a movable first conveyor unit, which reciprocates. After the veneer is cut, the first conveyor belt 2 and the second conveyor belt 3 are installed and run in a cross configuration. The veneer can be seamlessly transported via the inclined conveyor belt on the movable conveyor frame to the fixed horizontal conveyor belt of the second conveyor unit, avoiding damage to the veneer. The height of the second conveyor unit also facilitates subsequent manual collection and stacking.
[0033] Example 2 This embodiment provides a horizontal peeling machine and a skin-jointing machine. Unlike the first embodiment, the rectangular frame 4 of the second conveyor unit is inclined downward or slightly inclined upward to facilitate unloading. The transport direction of the second conveyor belt 3 is set at an obtuse angle or a straight angle with the transport direction of the first conveyor belt 2.
[0034] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "illustrative embodiment," "this embodiment," "specific example," or "some examples," etc., refer to specific features, structures, materials, or characteristics described in connection with the described embodiment or example, which are included in at least one embodiment or example of this utility model. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0035] This utility model uses specific examples to illustrate its principles and implementation methods. The above description of the embodiments is only for the purpose of helping to understand the method and core idea of this utility model. At the same time, for those skilled in the art, there will be changes in the specific implementation methods and application scope based on the idea of this utility model. In summary, the content of this specification should not be construed as a limitation of this utility model.
Claims
1. A horizontal veneer lathe, characterized in that: The system includes a first conveyor unit and a second conveyor unit. One end of the first conveyor unit is movably connected to the crossbeam of the pressure frame of the horizontal planer, and the other end is slidably mounted on the frame of the second conveyor unit. The first conveyor unit is equipped with several first conveyor belts, and the second conveyor unit is equipped with several second conveyor belts. The first conveyor belts and the second conveyor belts are spaced apart. The first conveyor belts are used to receive the veneer produced by the horizontal planer, and the second conveyor belts are used to receive the veneer transported by the first conveyor belts. The end of the second conveyor belts is manually used to receive the veneer.
2. A horizontal slicing machine according to claim 1, characterized in that: The first conveyor unit includes a rectangular frame and a first conveyor belt. One end of the rectangular frame is hinged to the crossbeam of the ruler frame by a pin, and the other end is slidably mounted on the frame of the second conveyor unit by rollers. At least two first conveyor belts are arranged parallel to each other at equal intervals along the length direction on the rectangular frame. The first conveyor belts are connected to a drive motor through a sprocket transmission mechanism. The transport direction of the first conveyor belts is towards the end of the second conveyor unit, and the end of the first conveyor belts is located below the second conveyor belts.
3. A horizontal slicing machine according to claim 2, characterized in that: The frame of the second conveyor unit is lower than the crossbeam of the ruler frame of the horizontal planer. The rectangular frame is inclined downward. A pair of inclined guide rails are symmetrically arranged on the frame. A pair of rollers are symmetrically arranged at the ends of the rectangular frame. The rollers and the guide rails are arranged in a one-to-one correspondence and match each other. The angle between the guide rails and the horizontal plane is 3°-10°. The sprocket drive mechanism is located below the second conveyor belt.
4. A horizontal slicing machine according to claim 1, characterized in that: The second conveyor unit includes a frame and a second conveyor belt. The frame includes a rectangular frame and a support frame. The support frame is provided at the bottom of the rectangular frame. At least two second conveyor belts are arranged parallel to each other at equal intervals along the length of the rectangular frame. The second conveyor belts are connected to a drive motor through a sprocket transmission mechanism. One end of the second conveyor belt is located below the first conveyor unit. The transport direction of the second conveyor belt is set at an obtuse angle or a straight angle with the transport direction of the first conveyor belt.
5. A horizontal slicing machine according to claim 4, characterized in that: The rectangular frame of the second conveyor unit is horizontally arranged, and the support frame is provided with a guide rail for the first conveyor unit to slide on. The sprocket drive mechanism is located below the first conveyor belt.
6. A horizontal slicing machine according to claim 5, characterized in that: The inner end of the rectangular frame is provided with a guide rail height adjustment assembly, which includes a height adjustment bolt and a locking nut. One end of the guide rail is hinged to the support frame, and the other end overlaps the horizontal frame of the rectangular frame. A support base is provided at the bottom of the guide rail. The height adjustment bolt passes through the vertical frame of the rectangular frame, and a locking nut is provided on the height adjustment bolt. The locking nut is located on the upper side of the vertical frame, and the top of the height adjustment bolt abuts against the bottom of the support base.
7. A horizontal slicing machine according to claim 2 or 4, characterized in that: Both the first and second conveyor belts include pulleys and conveyor belts. The pulleys protrude and are rotatably mounted on two transverse frames of the rectangular frame. The conveyor belts are wound around the pulleys, and the rectangular frame passes through the central cavity of each conveyor belt. The pulleys are made of materials including nylon, polyoxymethylene, or metal.
8. A horizontal slicing machine according to claim 2 or 4, characterized in that: The sprocket drive mechanism includes a drive shaft, sprockets, and a chain. A reducer is provided between the sprocket drive mechanism and the drive motor. The reducer is connected to the drive shaft. A sprocket is connected to the pulley shaft of one of the pulleys of the first conveyor belt or the second conveyor belt. Several sprockets corresponding to the sprockets on the pulley shafts are provided on the drive shaft, forming several sprocket groups. The sprocket groups are connected by the chain drive.
9. A horizontal slicing machine according to claim 1, characterized in that: The length of the first conveyor belt and the width of the second conveyor belt are at least 1m and at least 8cm, and the spacing between adjacent first conveyor belts and the spacing between adjacent second conveyor belts are at least the width of one conveyor belt; the material of the conveyor belts includes rubber, polyvinyl chloride or polyurethane.
10. A horizontal slicing machine according to claim 1, characterized in that: The second conveyor belt is able to slide at least 0.5m relative to the first conveyor belt; the widths of both the first and second conveyor units are greater than the width of the wood veneer; the height of the second conveyor unit is no greater than 1m.