Uniform heating apparatus for ceramic molds
Patent Information
- Application Number
- CN202621004224.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2026-07-03
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2036-07-03
AI Technical Summary
[0004]本实用新型的目的是为了解决现有技术中存在的缺点,而提出的一种陶瓷模具的均匀加热设备,通过实现不同尺寸模具的精准居中固定,避免转动时偏移;同时通过反向匀速转动结构使模具各部位均匀受热,配合密闭设计保持温度稳定,有效解决加热不均问题,提升模具塑形质量与成型一致性
本实用新型中,通过转动驱动板带动转动板、导向杆联动,使滑动块沿滑轨移动,进而带动定位杆径向调节,适配不同尺寸模具,同时弹簧与活动球的弹性配合可固定定位位置,避免模具在转动加热过程中偏移,保障加热位置精准,减少因偏移导致的局部加热不均问题,提升模具塑形质量。
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Figure CN224643924U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ceramic mold processing technology, and in particular to a uniform heating device for ceramic molds. Background Technology
[0002] In the ceramic production process, mold heating is a key step in ceramic shaping. The uniformity of heating directly affects the molding quality and performance of ceramic products. It is widely used in ceramic injection molding, high-temperature sintering and other processes. It is one of the core equipment for improving the precision of ceramic products and reducing the scrap rate. It has important application value in industrial ceramics, electronic ceramics and other fields.
[0003] Currently, most existing ceramic mold heating equipment adopts a fixed heating method, where the heating element and the mold are relatively stationary. This easily leads to uneven heating of different parts of the mold, resulting in defects such as cracks and shrinkage in ceramic products. At the same time, existing equipment lacks an effective mold positioning mechanism, which makes the mold prone to displacement during the heating process after placement, further aggravating the problem of uneven heating. Moreover, the positioning mechanism is difficult to adapt to molds of different sizes, has poor versatility, and cannot meet diverse production needs. In order to address this technical problem, this application proposes a uniform heating device for ceramic molds. Utility Model Content
[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a uniform heating device for ceramic molds. This device achieves precise centering and fixing of molds of different sizes, preventing displacement during rotation. Simultaneously, the reverse uniform rotation structure ensures uniform heating of all parts of the mold, and the sealed design maintains temperature stability, effectively solving the problem of uneven heating and improving the molding quality and consistency of the mold.
[0005] To achieve the above objectives, the present invention provides the following technical solution: A uniform heating device for ceramic molds includes a device body, a bracket fixedly connected to the lower side of the device body, a support rotatably connected to the upper side of the bracket, a heating plate provided on the outer wall of the support, a motor fixedly connected to the upper side of the device body, a gear disk fixedly connected to the output end of the motor, the gear disk being connected to the support via a first fixing rod, a pinion rotatably connected inside the device body, the pinion meshing with the outer edge of the gear disk, and a gear ring rotatably connected inside the device body, the gear ring meshing with the pinion, the gear ring being connected to the heating plate via a second fixing rod. The inner wall of the support is fixedly connected to a slide rail, a sliding block is slidably connected to the slide rail, a positioning rod is fixedly connected to the sliding block, a rotating plate is rotatably connected to the inner wall of the support, the rotating plate is rotatably connected to the sliding block through a guide rod, and a groove is provided on the outer wall of the support for the positioning rod to pass through and move radially therein.
[0006] Furthermore, one end of the guide rod is rotatably connected to the outer wall of the rotating plate, and the other end of the guide rod is rotatably connected to the outer wall of the sliding block.
[0007] Furthermore, a drive plate is fixedly connected to the bottom of the rotating plate.
[0008] Furthermore, the outer wall of the drive plate is provided with a recessed hole, and a spring and a movable ball are provided inside the lower side of the support. One end of the spring abuts against the support, and the other end of the spring abuts against the movable ball. The movable ball is elastically engaged with the recessed hole on the outer wall of the drive plate.
[0009] Furthermore, the output shaft of the motor is coaxially and fixedly connected to the center of the gear disc.
[0010] Furthermore, a rotating door is rotatably connected to the side wall of the device body via a hinge.
[0011] This utility model has the following beneficial effects: In this invention, the rotating drive plate drives the rotating plate and guide rod to move the sliding block along the slide rail, thereby driving the positioning rod to adjust radially to adapt to molds of different sizes. At the same time, the elastic cooperation between the spring and the movable ball can fix the positioning position, prevent the mold from shifting during the rotation heating process, ensure accurate heating position, reduce the problem of uneven local heating caused by shift, and improve the molding quality of the mold.
[0012] In this invention, the motor drives the gear disc, pinion and gear ring to mesh and transmit power, so that the support and heating plate rotate in opposite directions at a uniform speed, so that the mold and the heating plate form relative motion, allowing all parts of the mold to be evenly contacted with heat. At the same time, the closing of the rotating door can keep the internal temperature of the device stable, which solves the problem of uneven heating in traditional equipment and improves heating efficiency and mold forming consistency. Attached Figure Description
[0013] Figure 1 This is a perspective view of a uniform heating device for a ceramic mold proposed in this utility model; Figure 2 This is a schematic diagram of the heating plate structure of a uniform heating device for ceramic molds proposed in this utility model; Figure 3 This is a schematic diagram of the rotating plate structure of a uniform heating device for ceramic molds proposed in this utility model; Figure 4 This is a schematic diagram of the support structure for a uniform heating device for ceramic molds proposed in this utility model.
[0014] Legend: 1. Motor; 2. Revolving door; 3. Device body; 4. First fixed rod; 5. Second fixed rod; 6. Heating plate; 7. Gear ring; 8. Pinion; 9. Gear disc; 10. Bracket; 11. Support; 12. Positioning rod; 13. Slide rail; 14. Rotating plate; 15. Sliding block; 16. Guide rod; 17. Spring; 18. Movable ball; 19. Drive plate. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0016] Reference Figures 1-3 An embodiment of this utility model provides a uniform heating device for ceramic molds, comprising a device body 3, a bracket 10 fixedly connected to the lower side of the device body 3, a support 11 rotatably connected to the upper side of the bracket 10, a heating plate 6 provided on the outer wall of the support 11, a motor 1 fixedly connected to the upper side of the device body 3, a gear 9 fixedly connected to the output end of the motor 1, the gear 9 being connected to the support 11 via a first fixing rod 4, a pinion 8 rotatably connected inside the device body 3, the pinion 8 meshing with the outer edge of the gear 9, a gear ring 7 rotatably connected inside the device body 3, the gear ring 7 meshing with the pinion 8, and the gear ring 7 being connected to the heating plate 6 via a second fixing rod 5; Specifically, after the motor 1 starts, it drives the gear disk 9 to rotate synchronously. The gear disk 9 drives the support 11 to rotate around the axis of the bracket 10 through the first fixed rod 4. At the same time, the gear disk 9 meshes with the pinion 8, driving the pinion 8 to rotate. The pinion 8 then meshes with the gear ring 7, driving the gear ring 7 to rotate in the opposite direction. The gear ring 7 drives the heating plate 6 to rotate synchronously in the opposite direction through the second fixed rod 5, realizing the counter-uniform rotation of the support and the heating plate.
[0017] Reference Figures 2-4A slide rail 13 is fixedly connected to the inner wall of the support 11. A sliding block 15 is slidably connected to the slide rail 13. A positioning rod 12 is fixedly connected to the sliding block 15. A rotating plate 14 is rotatably connected to the inner wall of the support 11. The rotating plate 14 is rotatably connected to the sliding block 15 via a guide rod 16. One end of the guide rod 16 is rotatably connected to the outer wall of the rotating plate 14, and the other end of the guide rod 16 is rotatably connected to the outer wall of the sliding block 15. A drive plate 19 is fixedly connected to the bottom of the rotating plate 14. The outer wall of the 9 has a recessed hole. The lower side of the support 11 is provided with a spring 17 and a movable ball 18. One end of the spring 17 abuts against the support 11, and the other end of the spring 17 abuts against the movable ball 18. The movable ball 18 is elastically engaged with the recessed hole on the outer wall of the drive plate 19. The outer wall of the support 11 has a groove for the positioning rod 12 to pass through and move radially along it. The output shaft of the motor 1 is coaxially fixedly connected to the center of the gear plate 9. The side wall of the device body 3 is rotatably connected to the rotating door 2 by a hinge. Specifically, rotating the drive plate 19 can drive the rotating plate 14 to rotate synchronously. When the rotating plate 14 rotates, it pulls the sliding block 15 to slide laterally along the slide rail 13 through the guide rod 16. The sliding block 15 drives the positioning rod 12 to move radially along the slide groove on the outer wall of the support 11, thereby achieving the centering positioning of ceramic molds of different sizes. The spring 17 always applies an elastic force to the movable ball 18, causing the movable ball 18 to be inserted into the concave hole of the drive plate 19, thereby achieving the positioning of the drive plate 19. The rotating door 2 can close the device body 3 to ensure stable internal temperature.
[0018] Working principle: The device is used to heat ceramic molds to help them shape. During use, the bracket 10 is fixed to the lower side of the device body 3, and the upper side is rotatably connected to the support 11. The ceramic mold can be placed on the upper side. The heating plates 6 on all sides and the internal heating pipes heat and shape the center of the support 11. The rotating door 2 is closed to maintain a stable internal temperature. During use, the ceramic mold is placed in the middle of the outer wall of the support 11. The drive plate 19 at the bottom of the support 11 is rotated, which drives the rotating plate 14 fixedly connected to it to rotate. The upper and lower sides of the rotating plate 14 are rotatably connected to the guide rod 16. The other end of the guide rod 16 is rotatably connected to the upper side of the outer wall of the sliding block 15. The inner wall of the support 11 is fixedly connected to the slide rail 13. The sliding block 15 can slide laterally on its outer wall. The outer wall of the support 11 has a groove. During the sliding of the sliding block 15, the positioning rod 12 on the upper side of the outer wall passes through the groove to position the ceramic mold in the center and keep it in the center position to prevent it from shifting during rotation. The lower side of the support 11 is equipped with a spring 17 and a movable ball 18. The outer wall of the drive plate 19 has a concave hole, so that during the rotation of the drive plate 19, the movable ball 18 continuously fills the concave hole, increasing the rotation resistance and keeping the rotating plate 14 stable. The motor 1 on the upper side can drive the gear disk 9 in the middle of the device body 3 to rotate. The rotation of the gear disk 9 can drive the small gear 8 connected to the outer wall to rotate, thereby driving the gear ring 7 on the outer wall to rotate. The bottom of the gear ring 7 is connected to the heating plate 6 through the second fixing rod 5, guiding it to rotate in the middle of the device body 3. The bottom of the gear disk 9 drives the support 11 to rotate on the outer wall of the bracket 10 through the first fixing rod 4. The two sides rotate in opposite directions and rotate at a uniform speed to maintain uniform heating.
[0019] The circuits, protection, and ceramic mold processing technologies involved in the above embodiments are all based on the actual situation and adopt the corresponding existing technologies. Therefore, they will not be described in detail in the embodiments of this application.
[0020] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A uniform heating device for ceramic molds, comprising a device body (3), characterized in that, A bracket (10) is fixedly connected to the lower side of the device body (3), and a support (11) is rotatably connected to the upper side of the bracket (10). A heating plate (6) is provided on the outer wall of the support (11). A motor (1) is fixedly connected to the upper side of the device body (3). A gear (9) is fixedly connected to the output end of the motor (1). The gear (9) is connected to the support (11) through a first fixing rod (4). A small gear (8) is rotatably connected inside the device body (3). The small gear (8) meshes with the outer edge of the gear (9). A gear ring (7) is rotatably connected inside the device body (3). The gear ring (7) meshes with the small gear (8). The gear ring (7) is connected to the heating plate (6) through a second fixing rod (5). The inner wall of the support (11) is fixedly connected to a slide rail (13), a sliding block (15) is slidably connected to the slide rail (13), a positioning rod (12) is fixedly connected to the sliding block (15), a rotating plate (14) is rotatably connected to the inner wall of the support (11), the rotating plate (14) is rotatably connected to the sliding block (15) through a guide rod (16), and a groove is provided on the outer wall of the support (11) for the positioning rod (12) to pass through and move radially therein.
2. The uniform heating device for a ceramic mold according to claim 1, characterized in that: One end of the guide rod (16) is rotatably connected to the outer wall of the rotating plate (14), and the other end of the guide rod (16) is rotatably connected to the outer wall of the sliding block (15).
3. The uniform heating device for a ceramic mold according to claim 1, characterized in that: The bottom of the rotating plate (14) is fixedly connected to a drive plate (19).
4. The uniform heating device for a ceramic mold according to claim 3, characterized in that: The outer wall of the drive plate (19) is provided with a recessed hole. The lower side of the support (11) is provided with a spring (17) and a movable ball (18). One end of the spring (17) abuts against the support (11), and the other end of the spring (17) abuts against the movable ball (18). The movable ball (18) is elastically engaged with the recessed hole on the outer wall of the drive plate (19).
5. The uniform heating device for a ceramic mold according to claim 1, characterized in that: The output shaft of the motor (1) is fixedly connected coaxially to the center of the gear disc (9).
6. The uniform heating device for a ceramic mold according to claim 1, characterized in that: A rotating door (2) is rotatably connected to the side wall of the device body (3) via a hinge.