A compounding system for multi-component composites
Patent Information
- Application Number
- CN202521393266.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-03
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-07-03
AI Technical Summary
[0004]本实用新型的目的在于提供一种多组分复合材料加工用配料系统,以解决上述背景技术中提出的由于部分材料的原料较多,从而在进行定量配料时,不仅效率较低,而且还容易出现比例误差的问题
[0015]本实用新型中,通过安装了配料组件,在对材料进行配料时,可以先根据不同原料的特性,从而选择对应的送料方式,粉末状原料便可以利用气力泵进行输送,而液体原料便可以利用计量泵进行输送,同时原料会通过输料管输送至称料斗内,当原料进入称料斗时,称重传感器将重量信号转换为电信号,传输给称重仪表进行显示和处理,而称重仪表与控制面板连接,从而实现对配料重量的精确控制和监测,进而能够实现精准的配料,不仅配料效率较高,而且还能够确保比例精准,提高了该装置的实用性。
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Figure CN224644015U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of composite material processing technology, specifically a batching system for processing multi-component composite materials. Background Technology
[0002] Multi-component composite materials are man-made materials composed of two or more substances with different properties. These materials are made up of material components with different chemical and physical properties, combined in a designed form, proportion and distribution. There are obvious interfaces between the components. They are designed and manufactured according to actual needs and have a designable structure.
[0003] Currently, the batching of multi-component composite materials is mostly done manually. However, since some materials have a large amount of raw materials, quantitative batching is not only inefficient but also prone to proportional errors. Therefore, there is a need to provide a batching system for processing multi-component composite materials. Utility Model Content
[0004] The purpose of this invention is to provide a batching system for processing multi-component composite materials, thereby solving the problem mentioned in the background art where, due to the large amount of raw materials for some materials, quantitative batching is not only inefficient but also prone to proportional errors. To achieve the above objective, this invention provides the following technical solution: a batching system for processing multi-component composite materials, including a batching station;
[0005] A batching assembly, comprising a batching barrel for batching ingredients, the batching barrel being fixedly connected to the top of a batching platform, a weighing hopper being fixedly connected to the top of the batching barrel, and a raw material silo being provided on the top of the batching platform;
[0006] A stirring assembly includes a drive motor for stirring and mixing raw materials. The drive motor is fixedly connected to the bottom of the batching platform. A drive shaft is fixedly connected to the transmission end of the drive motor. The drive shaft is movably connected inside the batching platform and inside the batching tank.
[0007] Further preferably, the batching assembly also includes a weighing sensor disposed on the side surface of the weighing hopper. A switching valve is fixedly connected to the inner wall of the weighing hopper. A support rod is fixedly connected to the top of the batching platform. A connecting top plate is fixedly connected to the top of the support rod. The raw material silo is fixedly connected to the top of the connecting top plate. A pneumatic pump is fixedly connected to the top of the connecting top plate. A metering pump is fixedly connected to the top of the connecting top plate. One end of the metering pump is fixedly connected to a connecting pipe, which is fixedly connected to the interior of the raw material silo. The other end of the metering pump is fixedly connected to a conveying pipe, which is fixedly connected to the inner wall of the weighing hopper. By installing the batching component, the feeding method can be selected according to the characteristics of different raw materials during batching. Powdered raw materials can be transported using a pneumatic pump, while liquid raw materials can be transported using a metering pump. At the same time, the raw materials are transported to the weighing hopper through the conveying pipe. When the raw materials enter the weighing hopper, the weighing sensor converts the weight signal into an electrical signal, which is transmitted to the weighing instrument for display and processing. The weighing instrument is connected to the control panel, thereby realizing precise control and monitoring of the batching weight, thus achieving accurate batching. This not only results in high batching efficiency but also ensures accurate proportions, improving the practicality of the device.
[0008] More preferably, the ingredient preparation assembly further includes a feeding port, which is located at the top of the raw material silo, and a sealing cap is fitted onto the top of the feeding port.
[0009] More preferably, the stirring assembly further includes a stirring shaft, which is fixedly connected to the side surface of the drive shaft. A stirring blade is fixedly connected to the bottom of the stirring shaft. By installing the stirring assembly, after the raw materials are added, the drive motor can be used to drive the drive shaft to rotate, so that the stirring shaft and stirring blade can fully stir the raw materials inside, thereby making the raw materials more uniformly mixed, which is convenient for subsequent production work and improves the practicality of the device.
[0010] More preferably, the mixing assembly further includes a discharge pipe, which is fixedly connected to the bottom of the raw material silo and the interior of the batching platform, and a control valve is fixedly connected to the side surface of the discharge pipe.
[0011] More preferably, a protective cover is fixedly connected to the top of the batching station, and a protective groove is provided on the top of the protective cover.
[0012] More preferably, a control panel is fixedly connected to one side of the protective cover, and a display screen is fixedly connected to the front of the control panel. By installing the control panel, an electrical connection can be made between the control panel and the weighing sensor, the switching valve, the pneumatic pump, the metering pump, the drive motor, and the control valve.
[0013] More preferably, the bottom of the batching station is fixedly connected to a support leg, and the bottom of the support leg is fixedly connected to a reinforcing block.
[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0015] In this invention, by installing a batching component, the feeding method can be selected according to the characteristics of different raw materials during batching. Powdered raw materials can be transported using a pneumatic pump, while liquid raw materials can be transported using a metering pump. Simultaneously, the raw materials are transported to the weighing hopper through a conveying pipe. When the raw materials enter the weighing hopper, the weighing sensor converts the weight signal into an electrical signal, which is transmitted to the weighing instrument for display and processing. The weighing instrument is connected to the control panel, thereby achieving precise control and monitoring of the batching weight, thus enabling accurate batching. This not only results in high batching efficiency but also ensures accurate proportions, improving the practicality of the device.
[0016] In this invention, by installing a stirring assembly, after the raw materials are added, the drive motor can be used to drive the drive shaft to rotate, thereby enabling the stirring shaft and stirring blades to fully stir the internal raw materials, thus making the raw materials more uniformly mixed, facilitating subsequent production work, and improving the practicality of the device. Attached Figure Description
[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0018] Figure 2 This is a schematic diagram of a partial three-dimensional structure of the present invention. Figure 1 ;
[0019] Figure 3 This is a schematic cross-sectional view of the present invention.
[0020] Figure 4 This is a schematic diagram of a partial three-dimensional structure of the present invention. Figure 2 ;
[0021] Figure 5 This is a schematic diagram of a partial three-dimensional structure of the present invention. Figure 3 ;
[0022] Figure 6 This is a schematic diagram of a partial three-dimensional structure of the present invention. Figure 4 .
[0023] In the diagram: 1. Batching platform; 2. Batching assembly; 3. Mixing assembly; 4. Protective cover; 5. Protective trough; 6. Control panel; 7. Display screen; 8. Support leg; 9. Reinforcing block; 201. Batching bucket; 202. Weighing hopper; 203. Raw material bin; 204. Weighing sensor; 205. Switch valve; 206. Support rod; 207. Connecting top plate; 208. Pneumatic pump; 209. Metering pump; 210. Connecting pipe; 211. Conveying pipe; 212. Feeding port; 213. Sealing cover; 301. Drive motor; 302. Drive shaft; 303. Mixing shaft; 304. Mixing blade; 305. Discharge pipe; 306. Control valve. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0025] Please see Figures 1-6 This utility model provides a technical solution: a batching system for processing multi-component composite materials, including a batching station 1;
[0026] The batching assembly 2 includes a batching bucket 201 for batching ingredients. The batching bucket 201 is fixedly connected to the top of the batching platform 1. A weighing hopper 202 is fixedly connected to the top of the batching bucket 201. A raw material silo 203 is provided on the top of the batching platform 1.
[0027] The stirring assembly 3 includes a drive motor 301 for stirring and mixing raw materials. The drive motor 301 is fixedly connected to the bottom of the batching platform 1. The transmission end of the drive motor 301 is fixedly connected to a drive shaft 302. The drive shaft 302 is movably connected inside the batching platform 1 and inside the batching tank 201.
[0028] In this embodiment, as Figure 2 and Figure 3As shown, the batching assembly 2 also includes a weighing sensor 204, which is disposed on the side surface of the weighing hopper 202. A switch valve 205 is fixedly connected to the inner wall of the weighing hopper 202. A support rod 206 is fixedly connected to the top of the batching platform 1, and a connecting top plate 207 is fixedly connected to the top of the support rod 206. The raw material bin 203 is fixedly connected to the top of the connecting top plate 207. A pneumatic pump 208 is fixedly connected to the top of the connecting top plate 207, and a metering pump 209 is fixedly connected to the top of the connecting top plate 207. One end of the metering pump 209 is fixedly connected to a connecting pipe 210, which is fixedly connected to the inside of the raw material bin 203. The other end of the metering pump 209 is fixedly connected to a conveying pipe. Pipe 211, the conveying pipe 211 is fixedly connected to the inner wall of the weighing hopper 202. By installing the batching component 2, when batching materials, the corresponding feeding method can be selected according to the characteristics of different raw materials. Powdered raw materials can be conveyed by the pneumatic pump 208, while liquid raw materials can be conveyed by the metering pump 209. At the same time, the raw materials will be conveyed into the weighing hopper 202 through the conveying pipe 211. When the raw materials enter the weighing hopper 202, the weighing sensor 204 converts the weight signal into an electrical signal and transmits it to the weighing instrument for display and processing. The weighing instrument is connected to the control panel 6, thereby realizing precise control and monitoring of the batching weight, and thus enabling accurate batching.
[0029] In this embodiment, as Figure 2 As shown, the batching component 2 also includes a feeding port 212, which is located on the top of the raw material silo 203, and a sealing cap 213 is fitted onto the top of the feeding port 212.
[0030] In this embodiment, as Figure 4 and Figure 5 As shown, the stirring assembly 3 also includes a stirring shaft 303, which is fixedly connected to the side surface of the drive shaft 302. A stirring blade 304 is fixedly connected to the bottom of the stirring shaft 303. By installing the stirring assembly 3, after the raw materials are added, the drive motor 301 can drive the drive shaft 302 to rotate, so that the stirring shaft 303 and the stirring blade 304 can fully stir the raw materials inside, thereby making the raw materials more uniformly mixed.
[0031] In this embodiment, as Figure 5 As shown, the mixing assembly 3 also includes a discharge pipe 305, which is fixedly connected to the bottom of the raw material silo 203 and the inside of the batching platform 1. A control valve 306 is fixedly connected to the side surface of the discharge pipe 305.
[0032] In this embodiment, as Figure 1 As shown, a protective cover 4 is fixedly connected to the top of the batching station 1, and a protective groove 5 is provided on the top of the protective cover 4.
[0033] In this embodiment, as Figure 1 and Figure 6 As shown, a control panel 6 is fixedly connected to one side of the protective cover 4, and a display screen 7 is fixedly connected to the front of the control panel 6. By installing the control panel 6, the control panel 6 can be electrically connected to the weighing sensor 204, the switching valve 205, the pneumatic pump 208, the metering pump 209, the drive motor 301, and the control valve 306.
[0034] In this embodiment, as Figure 1 and Figure 6 As shown, a support leg 8 is fixedly connected to the bottom of the batching station 1, and a reinforcing block 9 is fixedly connected to the bottom of the support leg 8.
[0035] The method of use and advantages of this utility model: The batching system for processing multi-component composite materials operates as follows:
[0036] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 As shown, when batching materials, the corresponding feeding method can be selected according to the characteristics of different raw materials. Powdered raw materials can be conveyed by pneumatic pump 208, while liquid raw materials can be conveyed by metering pump 209. At the same time, the raw materials are conveyed to the weighing hopper 202 through the conveying pipe 211. When the raw materials enter the weighing hopper 202, the weighing sensor 204 converts the weight signal into an electrical signal and transmits it to the weighing instrument for display and processing. The weighing instrument is connected to the control panel 6, thereby realizing precise control and monitoring of the batching weight, and thus achieving accurate batching. After the raw materials are added, the drive motor 301 can drive the drive shaft 302 to rotate, so that the stirring shaft 303 and the stirring blade 304 can fully stir the raw materials inside, thereby making the raw materials more uniformly mixed.
[0037] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A batching system for processing multi-component composite materials, characterized in that, Including the ingredient mixing station (1); The batching assembly (2) includes a batching bucket (201) for batching ingredients. The batching bucket (201) is fixedly connected to the top of the batching platform (1). A weighing hopper (202) is fixedly connected to the top of the batching bucket (201). A raw material silo (203) is provided on the top of the batching platform (1). The stirring assembly (3) includes a drive motor (301) for stirring and mixing raw materials. The drive motor (301) is fixedly connected to the bottom of the batching platform (1). The drive shaft (302) is fixedly connected to the transmission end of the drive motor (301). The drive shaft (302) is movably connected inside the batching platform (1) and inside the batching barrel (201).
2. The batching system for processing multi-component composite materials according to claim 1, characterized in that: The batching assembly (2) further includes a weighing sensor (204), which is disposed on the side surface of the weighing hopper (202). A switch valve (205) is fixedly connected to the inner wall of the weighing hopper (202). A support rod (206) is fixedly connected to the top of the batching platform (1). A connecting top plate (207) is fixedly connected to the top of the support rod (206). The raw material bin (203) is fixedly connected to the top of the connecting top plate (207). A pneumatic pump (208) is fixedly connected to the top of the top plate (207), and a metering pump (209) is fixedly connected to the top of the top plate (207). One end of the metering pump (209) is fixedly connected to a connecting pipe (210), which is fixedly connected to the inside of the raw material silo (203). The other end of the metering pump (209) is fixedly connected to a conveying pipe (211), which is fixedly connected to the inner wall of the weighing hopper (202).
3. The batching system for processing multi-component composite materials according to claim 1, characterized in that: The ingredient preparation assembly (2) also includes a feeding port (212), which is located on the top of the raw material silo (203), and a sealing cap (213) is fitted onto the top of the feeding port (212).
4. The batching system for processing multi-component composite materials according to claim 1, characterized in that: The stirring assembly (3) also includes a stirring shaft (303), which is fixedly connected to the side surface of the drive shaft (302), and a stirring blade (304) is fixedly connected to the bottom of the stirring shaft (303).
5. The batching system for processing multi-component composite materials according to claim 1, characterized in that: The stirring assembly (3) also includes a discharge pipe (305), which is fixedly connected to the bottom of the raw material silo (203) and the inside of the batching platform (1). A control valve (306) is fixedly connected to the side surface of the discharge pipe (305).
6. The batching system for processing multi-component composite materials according to claim 1, characterized in that: The top of the batching station (1) is fixedly connected to a protective cover (4), and the top of the protective cover (4) is provided with a protective groove (5).
7. The batching system for processing multi-component composite materials according to claim 6, characterized in that: A control panel (6) is fixedly connected to one side of the protective cover (4), and a display screen (7) is fixedly connected to the front of the control panel (6).
8. The batching system for processing multi-component composite materials according to claim 1, characterized in that: The bottom of the batching station (1) is fixedly connected to a support leg (8), and the bottom of the support leg (8) is fixedly connected to a reinforcing block (9).