A material taking device for rubber product preparation
Patent Information
- Application Number
- CN202522027566.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-19
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-09-19
AI Technical Summary
[0003]目前,虽然市场上存在一些自动取料设备,但它们往往结构复杂,成本高昂,且在散热方面的效果并不理想
[0015] I. This utility model, through the setting of a synchronization mechanism, enables two synchronous rods to reciprocate synchronously but in opposite directions under the action of two gears. Under the action of synchronous wheel one, synchronous wheel two and synchronous belt, synchronous rod two is driven to reciprocate synchronously but in opposite directions, thereby facilitating the reciprocating rotation of the shaking plate inside the material box, thereby shaking and dispersing the rubber products falling into the material box.
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Figure CN224644037U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of rubber manufacturing technology, specifically a material handling device for preparing rubber products. Background Technology
[0002] Household electric irons typically include a soleplate for heat dissipation. This soleplate needs to be made of high-temperature resistant rubber parts to ensure effective heat dissipation during ironing, preventing overheating damage to clothing or the iron itself. Therefore, in the manufacturing process of rubber products, it is often necessary to remove rubber raw materials from storage containers and perform appropriate processing to ensure the quality of the raw materials and the efficiency of subsequent processing. During the production of rubber products, because rubber generates a large amount of heat during processing, if heat cannot be effectively dissipated, the rubber raw materials can easily stick together, affecting product quality and production efficiency. Therefore, rubber product production lines require a material handling device that can efficiently and evenly dissipate heat from the rubber raw materials.
[0003] Currently, although some automatic material handling equipment exists on the market, they are often complex in structure, expensive, and have unsatisfactory heat dissipation performance. Furthermore, these devices often fail to effectively address the problem of uniform material distribution when processing rubber raw materials, leading to inconsistent quality in the final product. Therefore, a material handling device for rubber product manufacturing is needed to overcome these shortcomings. Utility Model Content
[0004] The purpose of this utility model is to provide a material handling device for the preparation of rubber products. Through the setting of a synchronization mechanism, the shaking plate can be made to reciprocate inside the material handling box, thereby shaking and dispersing the rubber products falling into the material handling box. The setting of the reciprocating mechanism is conducive to realizing the reciprocating motion of the device, which is conducive to improving the shaking and dispersing effect of rubber products, avoiding the rubber products from sticking together due to excessive temperature, and ensuring that the rubber products do not block the outlet of the material handling box when being taken out.
[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:
[0006] This utility model relates to a material handling device for the preparation of rubber products, comprising a material handling box, a dispersing plate fixedly connected inside the material handling box, a set of symmetrical shaking plates arranged inside the material handling box, a set of synchronization mechanisms with the same structure arranged outside the material handling box, the synchronization mechanism being connected to the shaking plates, a reciprocating mechanism arranged outside the material handling box, the reciprocating mechanism being connected to the synchronization mechanism, a vibrating plate movably connected inside the material handling box, one end of the vibrating plate being connected to the reciprocating mechanism, and multiple sets of symmetrical air jets fixedly connected to the top of the material handling box, with the air outlet of the air jets facing the inside of the material handling box.
[0007] The present invention is further configured such that the synchronization mechanism includes a first synchronization rod, a second synchronization rod, a first synchronization pulley, a second synchronization pulley, and a synchronization belt. One end of the first synchronization rod passes through the first synchronization pulley and is fixedly connected to the first synchronization pulley. One end of the second synchronization rod passes through the second synchronization pulley and is fixedly connected to the second synchronization pulley. The second synchronization rod is located below the first synchronization rod. The synchronization belt is sleeved on the outside of the first and second synchronization pulleys. The synchronization belt, the outside of the first and second synchronization pulleys constitute a belt drive structure.
[0008] The present invention is further configured such that the first synchronous pulley, the second synchronous pulley, and the synchronous belt are all located on the outside of the material receiving box, and the first synchronous rod and the second synchronous rod both penetrate through the material receiving box, and the first synchronous rod and the second synchronous rod are movably connected to the material receiving box.
[0009] The present invention is further configured such that the second synchronizing rod passes through the shaking plate and is fixedly connected to the shaking plate, and the shaking plate is movably connected to the inside of the material picking box through the second synchronizing rod.
[0010] The present invention is further configured such that the reciprocating mechanism includes a drive disk, a drive column, a fixed frame, a gear frame, and gears. The gears are arranged in pairs and are respectively fixedly connected to the end of a synchronizing rod. The gears and the synchronizing belt are located on both sides of the feeding box and mesh with each other. The gears are located on the inner side of the gear frame, and the top of the inner side of the gear frame has several teeth. The gears mesh with the gear frame through the teeth. The bottom end of the fixed frame is fixedly connected to the top end of the gear frame. The drive column is fixedly connected to one side of the drive disk and is located away from the axis of the drive disk. The drive column is movably connected to the inner side of the fixed frame.
[0011] The present invention is further configured such that a number of sliding bars are movably connected to one side of the material picking box, and the top of the fixed frame and the inner side of the toothed frame are fixedly connected to the outer side of the sliding bars.
[0012] The present invention is further configured such that the reciprocating mechanism includes a drive rod and a servo motor. The drive rod passes through the material receiving box and is movably connected to the material receiving box via a bearing. The servo motor is fixedly connected to the outside of the material receiving box, and the output end of the servo motor is fixedly connected to one end of the drive rod. The other end of the drive rod is fixedly connected to the center of the drive disk. The drive rod passes through the dispersing plate and is movably connected to the dispersing plate.
[0013] The present invention is further configured such that an extension rod is fixedly connected to one side of the vibrating plate, a moving groove is provided through the outer side of the material receiving box, the extension rod passes through the moving groove and is movably connected to the moving groove, and one end of the extension rod is fixedly connected to the bottom end of the toothed frame.
[0014] This utility model has the following beneficial effects:
[0015] I. This utility model, through the setting of a synchronization mechanism, enables two synchronous rods to reciprocate synchronously but in opposite directions under the action of two gears. Under the action of synchronous wheel one, synchronous wheel two and synchronous belt, synchronous rod two is driven to reciprocate synchronously but in opposite directions, thereby facilitating the reciprocating rotation of the shaking plate inside the material box, thereby shaking and dispersing the rubber products falling into the material box.
[0016] Second, the reciprocating mechanism of this utility model, through the meshing of the gear frame and the gear, realizes the reciprocating rotation of the gear. The reciprocating motion of the gear frame facilitates the reciprocating motion of the device, thereby improving the shaking effect on rubber products, avoiding excessive temperature causing rubber products to stick together, and preventing the outlet of the material box from being blocked when the rubber products are taken out.
[0017] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0020] Figure 2 This is a schematic diagram of the structure of this utility model from another perspective;
[0021] Figure 3 This is a schematic diagram of the internal structure of the material dispensing box of this utility model;
[0022] Figure 4 This utility model Figure 3 Another perspective structural diagram;
[0023] Figure 5 This utility model Figure 4 Enlarged structural diagram at point A;
[0024] Figure 6 This utility model Figure 4 A magnified structural diagram at point B in the middle.
[0025] In the diagram: 1. Feeding box; 2. Dispersing plate; 3. Shaking plate; 4. Synchronization mechanism; 401. Synchronization rod one; 402. Synchronization rod two; 403. Synchronization wheel one; 404. Synchronization wheel two; 405. Synchronization belt; 5. Reciprocating mechanism; 501. Drive disc; 502. Drive column; 503. Fixed frame; 504. Gear frame; 505. Gear; 506. Drive rod; 507. Servo motor; 6. Vibrating plate; 7. Air jet head; 8. Slide bar; 9. Extension rod; 10. Moving groove. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0027] like Figure 1-6 As shown, this utility model provides a technical solution: a material taking device for preparing rubber products, including a material taking box 1, a dispersing plate 2 fixedly connected inside the material taking box 1, a set of symmetrical shaking plates 3 arranged inside the material taking box 1, a set of synchronization mechanisms 4 with the same structure arranged outside the material taking box 1, the synchronization mechanism 4 being connected to the shaking plates 3, a reciprocating mechanism 5 arranged outside the material taking box 1, the reciprocating mechanism 5 being connected to the synchronization mechanism 4, a vibrating plate 6 movably connected inside the material taking box 1, one end of the vibrating plate 6 being connected to the reciprocating mechanism 5, and multiple sets of symmetrical air jets 7 fixedly connected to the top of the material taking box 1, with the air outlet end of the air jet 7 facing the inside of the material taking box 1.
[0028] like Figure 1 , Figure 4 , Figure 5 and Figure 6As shown, the synchronization mechanism 4 includes a first synchronization rod 401, a second synchronization rod 402, a first synchronization pulley 403, a second synchronization pulley 404, and a synchronization belt 405. One end of the first synchronization rod 401 passes through the first synchronization pulley 403, and the first synchronization rod 401 is fixedly connected to the first synchronization pulley 403. One end of the second synchronization rod 402 passes through the second synchronization pulley 404, and the second synchronization rod 402 is fixedly connected to the second synchronization pulley 404. The second synchronization rod 402 is located below the first synchronization rod 401. The synchronization belt 405 is sleeved on the outside of the first synchronization pulley 403 and the second synchronization pulley 404. The outer sides of the synchronous belt 405, synchronous pulley 403, and synchronous pulley 404 constitute a belt drive structure. Synchronous pulley 403, synchronous pulley 404, and synchronous belt 405 are all located on the outer side of the material receiving box 1. Synchronous rod 1 401 and synchronous rod 2 402 both pass through the material receiving box 1 and are movably connected to the material receiving box 1. Synchronous rod 2 402 passes through the shaking plate 3 and is fixedly connected to the shaking plate 3. The shaking plate 3 is movably connected to the inside of the material receiving box 1 through synchronous rod 2 402.
[0029] Under the action of the two gears 505, the two synchronizing rods 401 reciprocate synchronously but in opposite directions. Under the action of the synchronizing wheel 403, the synchronizing wheel 404 and the synchronizing belt 405, the synchronizing rod 402 reciprocates synchronously but in opposite directions, thereby facilitating the reciprocating rotation of the shaking plate 3 inside the material box 1, thereby shaking and dispersing the rubber products falling into the material box 1.
[0030] like Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, the reciprocating mechanism 5 includes a drive disc 501, a drive column 502, a fixed frame 503, a gear frame 504, and gears 505. Gears 505 are arranged in pairs and are respectively fixedly connected to the ends of a timing rod 401. Gears 505 and timing belt 405 are located on opposite sides of the feeding box 1, and the gears 505 mesh with each other. Gears 505 are located inside the gear frame 504, and the top of the inner side of the gear frame 504 has several teeth. Gears 505 mesh with the gear frame 504 through these teeth. The bottom end of the fixed frame 503 is fixedly connected to the top end of the gear frame 504. The drive column 502 is fixedly connected to one side of the drive disc 501, and is located away from the axis of the drive disc 501. The drive column 502 is movably connected to the inner side of the fixed frame 503. Several slide bars 8 are movably connected to one side of the feeding box 1. The fixed frame... The top of 503 and the inner side of the toothed frame 504 are both fixedly connected to the outer side of the slide bar 8. The reciprocating mechanism 5 also includes a drive rod 506 and a servo motor 507. The drive rod 506 passes through the feeding box 1 and is movably connected to the feeding box 1 through a bearing. The servo motor 507 is fixedly connected to the outer side of the feeding box 1, and the output end of the servo motor 507 is fixedly connected to one end of the drive rod 506. The other end of the drive rod 506 is fixedly connected to the center of the drive disk 501. The drive rod 506 passes through the dispersing plate 2 and is movably connected to the dispersing plate 2. An extension rod 9 is fixedly connected to one side of the vibrating plate 6. A moving groove 10 is opened through the outer side of the feeding box 1. The extension rod 9 passes through the moving groove 10 and is movably connected to the moving groove 10. One end of the extension rod 9 is fixedly connected to the bottom end of the toothed frame 504.
[0031] The servo motor 507 is started, driving the drive rod 506 to rotate, causing the drive disk 501 to rotate around its axis, and the drive column 502 to rotate around the axis of the drive disk 501. Since the drive column 502 is movably connected to the inside of the fixed frame 503, when the drive column 502 rotates one revolution, the gear frame 504 drives the slide bar 8 to perform one reciprocating motion. With the continuous rotation of the drive disk 501, the gear frame 504 achieves continuous reciprocating motion. Since the gear frame 504 meshes with the gear 505, the gear 505 achieves reciprocating rotational motion. The reciprocating motion of the gear frame 504 facilitates the reciprocating motion of the device, thereby improving the shaking effect on the rubber products, preventing the rubber products from sticking together due to excessive temperature, and ensuring that the rubber products do not block the outlet of the material box 1 when being removed.
[0032] Working Principle: In operation, the rubber products are first transported to the top inlet of the feeding box 1 via a conveyor belt. The rubber products then enter the feeding box 1. Due to the arc-shaped surface of the dispersing plate 2, the rubber products enter the feeding box 1 from two directions under the action of the dispersing plate 2 until they contact the shaking plate 3. At this point, the servo motor 507 is activated, driving the drive rod 506 to rotate, causing the drive disc 501 to rotate around its axis. This causes the drive column 502 to rotate around the axis of the drive disc 501. Since the drive column 502 is movably connected to the inner side of the fixed frame 503, when the drive column 502 rotates one revolution, the gear frame 504 drives the slide bar 8 to perform one reciprocating motion. With the continuous rotation of the drive disc 501, the gear frame 504 achieves continuous reciprocating motion. Because the gear frame 504 meshes with the gear 505, this achieves gear... The reciprocating rotation of gear 505 causes the two synchronous rods 401 to reciprocate synchronously but in opposite directions. Under the action of synchronous wheel 403, synchronous wheel 404, and synchronous belt 405, synchronous rod 402 is driven to reciprocate synchronously but in opposite directions. This enables the shaking plate 3 to reciprocate inside the material box 1, thereby shaking and dispersing the rubber products falling into the material box 1. The gas generated by the jet nozzle 7 is used to cool the shaken rubber products to prevent them from sticking together due to excessive temperature. Then, the rubber products continue to fall to the bottom of the material box 1. Due to the reciprocating movement of the toothed frame 504, the vibrating plate 6 moves synchronously with the toothed frame 504 under the action of the extension rod 9, thereby further shaking and dispersing the rubber products. Finally, the rubber products fall to the bottom of the material box 1.
[0033] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A material handling device for preparing rubber products, comprising a material handling box (1), characterized in that: The material collection box (1) is fixedly connected to a dispersing plate (2). The material collection box (1) is provided with a set of symmetrical shaking plates (3). The material collection box (1) is provided with a set of synchronization mechanisms (4) of the same structure on the outside. The synchronization mechanism (4) is connected to the shaking plates (3). The material collection box (1) is provided with a reciprocating mechanism (5) on the outside. The reciprocating mechanism (5) is connected to the synchronization mechanism (4). The material collection box (1) is movably connected to a vibrating plate (6). One end of the vibrating plate (6) is connected to the reciprocating mechanism (5). The top of the material collection box (1) is fixedly connected to multiple sets of symmetrical jet nozzles (7), and the air outlet of the jet nozzles (7) faces the inside of the material collection box (1).
2. The material handling device for preparing rubber products according to claim 1, characterized in that: The synchronization mechanism (4) includes a synchronization rod one (401), a synchronization rod two (402), a synchronization pulley one (403), a synchronization pulley two (404), and a synchronization belt (405). One end of the synchronization rod one (401) passes through the synchronization pulley one (403), and the synchronization rod one (401) is fixedly connected to the synchronization pulley one (403). One end of the synchronization rod two (402) passes through the synchronization pulley two (404), and the synchronization rod two (402) is fixedly connected to the synchronization pulley two (404). The synchronization rod two (402) is located below the synchronization rod one (401). The synchronization belt (405) is sleeved on the outside of the synchronization pulley one (403) and the synchronization pulley two (404). The outside of the synchronization belt (405), the synchronization pulley one (403), and the synchronization pulley two (404) constitute a belt drive structure.
3. The material handling device for preparing rubber products according to claim 2, characterized in that: The first synchronous pulley (403), the second synchronous pulley (404), and the synchronous belt (405) are all located on the outside of the material receiving box (1). The first synchronous rod (401) and the second synchronous rod (402) both pass through the material receiving box (1), and the first synchronous rod (401) and the second synchronous rod (402) are movably connected to the material receiving box (1).
4. The material handling device for preparing rubber products according to claim 3, characterized in that: The second synchronization rod (402) passes through the shaking plate (3) and is fixedly connected to the shaking plate (3). The shaking plate (3) is movably connected to the inside of the material picking box (1) through the second synchronization rod (402).
5. A material handling device for preparing rubber products according to claim 1, characterized in that: The reciprocating mechanism (5) includes a drive disc (501), a drive column (502), a fixed frame (503), a gear frame (504), and gears (505). The gears (505) are arranged in pairs and are respectively fixedly connected to the ends of the first synchronizing rod (401). The gears (505) and the timing belt (405) are located on both sides of the feeding box (1), and the gears (505) mesh with each other. The gears (505) are located on the gear frame (504). Inside the gear frame (504), the top of the inner side of the gear frame (504) is constructed with several teeth, and the gear (505) meshes with the gear frame (504) through the teeth. The bottom end of the fixed frame (503) is fixedly connected to the top end of the gear frame (504). The drive column (502) is fixedly connected to one side of the drive disk (501), and the drive column (502) is away from the axis of the drive disk (501). The drive column (502) is movably connected to the inside of the fixed frame (503).
6. A material handling device for preparing rubber products according to claim 5, characterized in that: Several slide bars (8) are movably connected to one side of the material picking box (1), and the top of the fixed frame (503) and the inner side of the toothed frame (504) are fixedly connected to the outer side of the slide bars (8).
7. A material handling device for preparing rubber products according to claim 6, characterized in that: The reciprocating mechanism (5) further includes a drive rod (506) and a servo motor (507). The drive rod (506) passes through the feeding box (1) and is movably connected to the feeding box (1) through a bearing. The servo motor (507) is fixedly connected to the outside of the feeding box (1) and the output end of the servo motor (507) is fixedly connected to one end of the drive rod (506). The other end of the drive rod (506) is fixedly connected to the center of the drive disk (501). The drive rod (506) passes through the dispersing plate (2) and is movably connected to the dispersing plate (2).
8. A material handling device for preparing rubber products according to claim 7, characterized in that: An extension rod (9) is fixedly connected to one side of the vibrating plate (6). A moving groove (10) is provided through the outer side of the material box (1). The extension rod (9) passes through the moving groove (10) and is movably connected to the moving groove (10). One end of the extension rod (9) is fixedly connected to the bottom end of the toothed frame (504).