Flow guide device for pearl wool waste machine
Patent Information
- Application Number
- CN202521436889.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-09
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-07-09
AI Technical Summary
[0004]本实用新型的目的是解决以上缺陷,提供珍珠棉用废料机的导流装置,其实现物料进料方向的动态调节,提升物料在导流过程中的分散性和流动效率,实现导流装置在连续运行工况下的动态自清洁功能,解决了现有技术导流装置难以根据不同工况动态调节物料进料方向,适应性较差;且物料在导流过程中易出现团聚、堵塞现象,流动效率低;此外,物料容易附着在导流叶片表面及结构间隙,导致导流效率下降甚至设备堵塞,影响导流装置的持续导流能力,难以在连续运行工况下实现有效的自清洁,从而影响珍珠棉废料机的正常运行的技术问题
[0012]本实用新型所产生的有益效果是:通过电机驱动分流角度调节板,可实现物料进料方向的动态调节,增强导流装置对不同工况的适应性;螺旋导流叶片结合表面锯齿状导流凸起的设计,通过螺旋推进与锯齿分散的协同作用,显著提升物料在导流过程中的分散性和流动效率,减少团聚与堵塞风险;气缸驱动连接板带动升降板进行垂直往复运动,并经安装板将升降位移传递至螺旋导流叶片的两端,可使螺旋导流叶片在运行过程中产生上下震动,利用机械振动能量将附着于叶片表面及锯齿状导流凸起间隙的残留物料剥离,避免因物料堆积导致的导流效率下降或设备堵塞,同时维持螺旋导流叶片的持续导流能力,实现导流装置在连续运行工况下的动态自清洁功能。
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Figure CN224644054U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of flow guiding devices, specifically to a flow guiding device for a waste material processing machine for pearl cotton. Background Technology
[0002] The flow guiding device is mainly used to guide the crushed waste material smoothly into the conveying or compression system. It is usually made of wear-resistant metal or high-strength plastic. The structure is designed as an inclined slide, spiral channel or adjustable baffle to ensure that the waste material is evenly dispersed and prevents accumulation and blockage. Some devices also combine airflow assistance or vibration function to improve conveying efficiency and reduce dust, thereby optimizing the recycling process and reducing energy consumption.
[0003] In the process of guiding the flow of waste EPE foam, traditional guiding devices are difficult to dynamically adjust the material feeding direction according to different working conditions, resulting in poor adaptability. Moreover, the material is prone to agglomeration and blockage during the guiding process, leading to low flow efficiency. In addition, the material is easy to adhere to the surface of the guiding blades and structural gaps, resulting in a decrease in guiding efficiency or even equipment blockage, affecting the continuous guiding capacity of the guiding device and making it difficult to achieve effective self-cleaning under continuous operating conditions, thus affecting the normal operation of the waste EPE foam machine. Utility Model Content
[0004] The purpose of this invention is to address the above-mentioned shortcomings by providing a flow guiding device for a waste pearl cotton processing machine. This device enables dynamic adjustment of the material feeding direction, improves the dispersion and flow efficiency of the material during the flow guiding process, and achieves dynamic self-cleaning under continuous operating conditions. It solves the technical problems of existing flow guiding devices, which struggle to dynamically adjust the material feeding direction according to different operating conditions, resulting in poor adaptability; the tendency for material to agglomerate and clog during the flow guiding process, leading to low flow efficiency; and the tendency for material to adhere to the surface of the guide blades and structural gaps, causing a decrease in flow guiding efficiency or even equipment blockage, affecting the continuous flow guiding capability of the device and hindering effective self-cleaning under continuous operating conditions, thus impacting the normal operation of the waste pearl cotton processing machine.
[0005] The objective of this utility model is achieved through the following means:
[0006] The flow guiding device of the waste material processing machine for pearl cotton includes a flow guiding plate. Motors are installed on both the front and rear sides of the upper surface of the feed end of the flow guiding plate. The rotors of the motors are coaxially mounted with flow angle adjustment plates. The interior of the flow guiding plate is provided with spiral flow guiding blades. The surface of the spiral flow guiding blades is evenly distributed with serrated flow guiding protrusions. Cylinders are installed on both the front and back of the flow guiding plate. Connecting plates are installed on the output ends of the cylinders. Lifting plates are installed between the connecting plates. Mounting plates are installed on both the left and right sides of the bottom of the lifting plates. The mounting plates are connected to both ends of the spiral flow guiding blades.
[0007] Furthermore, brackets are installed on both the left and right sides of the inner cavity of the guide plate. The brackets are designed in the shape of an I-beam, and threaded rods are evenly distributed on the surface of the brackets. The threaded rods are screwed into the inner wall of the guide plate, and the threaded rods can firmly install the brackets inside the guide plate.
[0008] Furthermore, the surface of the mounting plate is equipped with limit blocks, and the surface of the bracket is provided with limit grooves. The limit blocks are embedded inside the limit grooves, so that the spiral guide vanes can be connected to the bracket without affecting the up and down movement of the spiral guide vanes.
[0009] Furthermore, the motors all penetrate the upper surface of the guide plate and are connected to the upper surface of the diversion angle adjustment plate. The bottom of the diversion angle adjustment plate is connected to the bottom of the inner cavity of the guide plate through a bearing, so that the diversion angle adjustment plate can rotate around the rotor of the motor.
[0010] Furthermore, sliders are installed on both the front and back sides of the lifting plate, and slide rails are installed on the upper surface of the guide plate at positions corresponding to the sliders. The sliders are inserted into the slide rails from above, enabling the lifting plate to rise and fall stably.
[0011] Furthermore, the upper surface of the guide plate and the corresponding position of the mounting plate are provided with insertion slots, and the mounting plate is inserted into the insertion slots to prevent the mounting plate from shifting during lifting and lowering.
[0012] The beneficial effects of this invention are as follows: By driving the diversion angle adjustment plate with a motor, the material feeding direction can be dynamically adjusted, enhancing the adaptability of the flow guiding device to different working conditions; the spiral flow guiding blades, combined with the design of the serrated flow guiding protrusions on the surface, significantly improve the dispersion and flow efficiency of the material during the flow guiding process through the synergistic effect of spiral propulsion and serrated dispersion, reducing the risk of agglomeration and blockage; the cylinder-driven connecting plate drives the lifting plate to perform vertical reciprocating motion, and the lifting displacement is transmitted to both ends of the spiral flow guiding blades through the mounting plate, which can cause the spiral flow guiding blades to vibrate up and down during operation. The mechanical vibration energy is used to peel off the residual material attached to the blade surface and the gap of the serrated flow guiding protrusions, avoiding the decrease in flow guiding efficiency or equipment blockage caused by material accumulation, while maintaining the continuous flow guiding capacity of the spiral flow guiding blades, realizing the dynamic self-cleaning function of the flow guiding device under continuous operating conditions. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the structure of this utility model;
[0014] Figure 2 This is a cross-sectional structural diagram of the present invention;
[0015] Figure 3This is a schematic diagram of the installation structure of the spiral guide vane of this utility model;
[0016] Figure 4 This is an exploded perspective view of the mounting plate and bracket of this utility model;
[0017] Figure 5 This is a schematic diagram of the connection structure between the lifting plate and the mounting plate of this utility model;
[0018] Figure 6 This is a schematic diagram of the structure of the guide plate of this utility model;
[0019] In the diagram, 1. Guide vane; 2. Motor; 3. Diversion angle adjustment plate; 4. Spiral guide vane; 5. Serrated guide protrusion; 6. Cylinder; 7. Connecting plate; 8. Lifting plate; 9. Mounting plate; 10. Bracket; 11. Threaded rod; 12. Limiting block; 13. Limiting groove; 14. Slider; 15. Slide rail; 16. Insertion groove. Detailed Implementation
[0020] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.
[0021] In this embodiment, refer to Figures 1-6 The specific implementation of the flow guiding device for the waste pearl cotton processing machine includes a flow guiding plate 1. Motors 2 are installed on both the front and rear sides of the upper surface of the feed end of the flow guiding plate 1. The rotors of the motors 2 are coaxially mounted with flow diversion angle adjustment plates 3. The interior of the flow guiding plate 1 is provided with spiral flow guiding blades 4. The surface of the spiral flow guiding blades 4 is evenly distributed with serrated flow guiding protrusions 5. Cylinders 6 are installed on both the front and back sides of the flow guiding plate 1. Connecting plates 7 are installed on the output ends of the cylinders 6. Lifting plates 8 are installed between the connecting plates 7. Mounting plates 9 are installed on both the left and right sides of the bottom of the lifting plates 8. The mounting plates 9 are connected to both ends of the spiral flow guiding blades 4.
[0022] By setting a motor 2 at the feed end of the guide plate 1 and driving the diversion angle adjustment plate 3, the dynamic adjustment of the material feeding direction can be realized, enhancing the adaptability of the guide device to different working conditions. The spiral guide blade 4, combined with the design of the serrated guide protrusions 5 on the surface, significantly improves the dispersion and flow efficiency of the material in the guide process through the synergistic effect of spiral propulsion and serrated dispersion, reducing the risk of agglomeration and blockage. The cylinder 6 drives the connecting plate 7 to drive the lifting plate 8 to perform vertical reciprocating motion, and transmits the lifting displacement to both ends of the spiral guide blade 4 through the mounting plate 9. This allows the spiral guide blade 4 to vibrate up and down during operation, using mechanical vibration energy to peel off the residual material attached to the blade surface and the gap of the serrated guide protrusions 5, avoiding the decrease in guide efficiency or equipment blockage caused by material accumulation, while maintaining the continuous guide capacity of the spiral guide blade 4, realizing the dynamic self-cleaning function of the guide device under continuous operating conditions.
[0023] A bracket 10 is installed on both the left and right sides of the inner cavity of the guide plate 1. The bracket 10 is designed in the shape of an I-beam. Threaded rods 11 are evenly distributed on the surface of the bracket 10. The threaded rods 11 are screwed into the inner wall of the guide plate 1. The threaded rods 11 can firmly install the bracket 10 inside the guide plate 1.
[0024] Limiting blocks 12 are installed on the surface of the mounting plate 9, and limiting grooves 13 are opened on the surface of the bracket 10. The limiting blocks 12 are embedded in the inside of the limiting grooves 13, so that the spiral guide vane 4 can be connected to the bracket 10 without affecting the up and down movement of the spiral guide vane 4.
[0025] The motor 2 passes through the upper surface of the guide plate 1 and is connected to the upper surface of the diversion angle adjustment plate 3. The bottom of the diversion angle adjustment plate 3 is connected to the bottom of the inner cavity of the guide plate 1 through a bearing, so that the diversion angle adjustment plate 3 can rotate around the rotor of the motor 2.
[0026] Slider 14 is installed on both the front and back sides of the lifting plate 8. Slide rails 15 are installed on the upper surface of the guide plate 1 at the corresponding positions of the slider 14. The slider 14 is inserted into the slide rail 15 from above, so that the lifting plate 8 can be raised and lowered stably.
[0027] The upper surface of the guide plate 1 and the corresponding position of the mounting plate 9 are provided with insertion slots 16. The mounting plate 9 is inserted into the insertion slots 16 to prevent the mounting plate 9 from shifting during lifting and lowering.
[0028] The working process of the guide device of the waste pearl cotton machine in this embodiment is as follows: The material enters the feed end of the guide plate 1, and the motor 2 drives the diversion angle adjustment plate 3 to rotate to adjust the material feeding direction; After the material enters, the spiral guide blade 4, combined with the serrated guide protrusions 5 on the surface, improves the material dispersion and flow efficiency through the spiral propulsion and serrated dispersion effect; At the same time, the cylinder 6 drives the connecting plate 7 to drive the lifting plate 8 to move vertically back and forth. The lifting plate 8 transmits the lifting displacement to both ends of the spiral guide blade 4 through the mounting plate 9, so that it vibrates up and down and peels off the attached material to achieve self-cleaning; During the process, the bracket 10 is fixed in the guide plate 1 through the threaded rod 11, and the limiting block 12 of the mounting plate 9 is embedded in the limiting groove 13 of the bracket 10 to ensure that the spiral guide blade 4 is stably connected and can move up and down, so that the spiral guide blade 4 can generate up and down vibration during operation, and use mechanical vibration energy to peel off the residual material attached to the blade surface and the gap of the serrated guide protrusions 5.
[0029] The above description, in conjunction with specific preferred embodiments, provides a further detailed explanation of the present invention. It should not be construed that the specific implementation of the present invention is limited to these descriptions. For those skilled in the art, various simple deductions or substitutions can be made without departing from the concept of the present invention, and all such modifications and substitutions should be considered within the scope of protection of the present invention.
Claims
1. A flow guiding device for a waste material processing machine for pearl cotton, comprising a flow guiding plate, characterized in that: Motors are installed on both the front and rear sides of the upper surface of the feed end of the guide plate. The rotors of the motors are coaxially mounted with flow angle adjustment plates. The inside of the guide plate is provided with spiral guide blades. The surface of the spiral guide blades is evenly distributed with serrated guide protrusions. Cylinders are installed on both the front and back of the guide plate. Connecting plates are installed on the output ends of the cylinders. Lifting plates are installed between the connecting plates. Mounting plates are installed on the left and right sides of the bottom of the lifting plates. The mounting plates are connected to both ends of the spiral guide blades.
2. The guiding device of the waste material handling machine for pearl cotton according to claim 1, characterized in that: The guide plate has brackets installed on both the left and right sides of its inner cavity. The brackets are I-shaped and have threaded rods evenly distributed on their surfaces. The threaded rods are screwed into the inner wall of the guide plate.
3. The guiding device of the waste material handling machine for pearl cotton according to claim 2, characterized in that: Limiting blocks are installed on the surface of each mounting plate, and limiting grooves are formed on the surface of each bracket, with the limiting blocks embedded inside the limiting grooves.
4. The guiding device of the waste material processing machine for pearl cotton according to claim 1, characterized in that: The motors all penetrate the upper surface of the guide plate and are connected to the upper surface of the diversion angle adjustment plate. The bottom of the diversion angle adjustment plate is connected to the bottom of the inner cavity of the guide plate through a bearing.
5. The guiding device for the waste material processing machine for pearl cotton according to claim 1, characterized in that: The lifting plate has sliders installed on both the front and back sides, and the upper surface of the guide plate has slide rails installed at positions corresponding to the sliders. The sliders are inserted into the slide rails from above.
6. The guiding device of the waste material processing machine for pearl cotton according to claim 1, characterized in that: The upper surface of the guide plate and the corresponding position of the mounting plate are provided with insertion slots, and the mounting plate is inserted into the insertion slots.