A quick cooling mechanism for power tube production
Patent Information
- Application Number
- CN202521838609.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-28
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-08-28
AI Technical Summary
[0006]本实用新型的目的在于提供一种电力管生产的快速冷却机构,通过喷淋机构和收集机构的配合,解决了现有技术中的快速冷却机构在使用过程中,冷却不均匀和浪费资源的问题
[0016]1.本实用新型通过导管内表面环形分布的导流孔,将冷却液均匀喷淋至电力管表面,避免了传统顶部喷淋导致的冷却不均匀问题,显著提升了冷却效果,通过收集机构回收喷淋后的冷却液,过滤杂质后可循环使用,减少了水资源浪费;导热柱的设计进一步加速液体散热,提高冷却效率,降低能耗。
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Figure CN224644231U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of power pipe manufacturing technology, and in particular relates to a rapid cooling mechanism for power pipe manufacturing. Background Technology
[0002] As an important protective component in power systems, power conduits are widely used in cable laying and underground pipe racks. The cooling process is particularly critical during their production, directly affecting the physical properties and service life of the conduits. Rapid cooling mechanisms are used to cool power conduits.
[0003] A utility model patent application with publication number CN220206155U discloses a rapid cooling mechanism for power pipe production, including a placement frame. A placement plate is fixedly installed on one side of the placement frame, and a threaded hole is formed on the upper surface of the placement plate. A fixing bolt is threaded into the internal thread of the threaded hole, and a water tank is fixedly installed on the upper surface of the placement frame. Through the coordinated arrangement of a servo motor, a transmission rod, and an exhaust fan, in operation, the servo motor, powered by an external power source, drives the transmission rod to rotate, which in turn drives the exhaust fan to rotate, thereby achieving a secondary cooling effect on the power pipe.
[0004] While the above technical solution achieves secondary cooling of the power pipe by driving the transmission rod and exhaust fan with a servo motor, it still has the following shortcomings: First, the spray mechanism is designed at the top of the power pipe, causing the spray liquid to contact the top of the power pipe first, resulting in uneven cooling and a situation where the top is cooled completely while the bottom is still not cooled. Second, to fully cool the bottom, a large amount of water resources are required, and if the bottom is not completely cooled, secondary cooling is necessary, increasing energy consumption. In addition, the above solution does not have a liquid collection mechanism, and the coolant after spraying is directly lost, which not only wastes water resources but may also pollute the environment.
[0005] To address these issues, we provide a rapid cooling mechanism for power pipe manufacturing. Utility Model Content
[0006] The purpose of this invention is to provide a rapid cooling mechanism for power pipe production. By combining a spraying mechanism and a collection mechanism, it solves the problems of uneven cooling and resource waste in existing rapid cooling mechanisms during use.
[0007] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution.
[0008] This utility model relates to a rapid cooling mechanism for power pipe production, comprising a base plate, a conduit on the top of the base plate, a spraying mechanism on the top of the conduit, the spraying mechanism including a receiving groove on the surface of the conduit and a flow guide hole on the inner surface of the conduit; and a collecting mechanism at the bottom of the conduit, the collecting mechanism including a collecting shell fixedly connected to the top of the base plate and a filter screen fixedly connected to one side inside the collecting shell.
[0009] The present invention is further configured such that the spraying mechanism includes a bracket fixedly connected to the top of the base plate, a liquid storage tank fixedly connected to the top of the bracket, a pressure pump connected to the bottom of the liquid storage tank, a vertical pipe connected to the bottom of the pressure pump, and a diversion pipe disposed at the bottom of the vertical pipe.
[0010] The present invention is further configured such that the spraying mechanism includes a cylinder disposed at the top of the duct, a connecting plate fixedly connected to the output end of the cylinder, and a threaded telescopic tube disposed at the top of the base plate.
[0011] The present invention is further configured such that a guide rod is fixedly connected to the bottom of the bracket, and a movable sleeve is fitted on the surface of the guide rod.
[0012] The present invention is further configured such that the top of the liquid storage tank is connected to an inlet pipe, and a pipe cap is threadedly connected to the surface of the inlet pipe.
[0013] The present invention is further configured such that a drain pipe is connected to one side of the collection shell, and a sealing cap is threaded onto the surface of the drain pipe.
[0014] The present invention is further configured such that a heat-conducting column is fixedly connected to one side of the collecting shell, and an installation hole is provided on the top of the bottom plate.
[0015] The present invention has the following beneficial effects.
[0016] 1. This utility model uses a ring of guide holes distributed on the inner surface of the conduit to evenly spray coolant onto the surface of the power pipe, avoiding the uneven cooling problem caused by traditional top spraying, and significantly improving the cooling effect. The sprayed coolant can be recycled after being collected by the collection mechanism, filtered for impurities, and reused, reducing water waste. The design of the heat-conducting column further accelerates liquid heat dissipation, improves cooling efficiency, and reduces energy consumption.
[0017] 2. This utility model, through the cooperation of the cylinder and threaded telescopic tube in the spraying mechanism, can flexibly adjust the height of the guide tube, enhancing the versatility and practicality of the equipment. The design of the collection shell and sealing cover prevents coolant leakage and avoids environmental pollution. Liquid recycling reduces production costs and conforms to the concept of green manufacturing.
[0018] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below.
[0020] Figure 1 This is a three-dimensional view of a rapid cooling mechanism for the production of power pipes.
[0021] Figure 2 This is a cross-sectional view of a support in a rapid cooling mechanism for the production of power pipes.
[0022] Figure 3 This is a cross-sectional view of a conduit in a rapid cooling mechanism for the production of power pipes.
[0023] Figure 4 A cross-sectional view of the collection shell in a rapid cooling mechanism for the production of power pipes.
[0024] Figure 5 This is a rear top view of a rapid cooling mechanism for the production of power pipes.
[0025] In the attached diagram: 1. Base plate; 2. Conduit; 3. Spraying mechanism; 31. Receiving tank; 32. Flow guide hole; 33. Support; 34. Liquid storage tank; 35. Pressure pump; 36. Vertical pipe; 37. Diverter pipe; 38. Cylinder; 39. Connecting plate; 310. Threaded telescopic pipe; 4. Collection mechanism; 41. Collection shell; 42. Filter screen; 43. Heat-conducting column. Detailed Implementation
[0026] The technical solutions of the present utility model will be described below with reference to the accompanying drawings. The described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0027] Example 1
[0028] Please see Figures 1-5This utility model relates to a rapid cooling mechanism for power pipe production, comprising a base plate 1, which serves as the basic support platform for the entire mechanism, used to fix and install other components, ensuring the stability and integrity of the structure. A conduit 2 is provided on the top of the base plate 1; a spraying mechanism 3 is provided on the top of the conduit 2, the spraying mechanism 3 including a receiving groove 31 opened on the surface of the conduit 2 for temporarily storing sprayed liquid, and guide holes 32 opened on the inner surface of the conduit 2, the receiving groove 31 and the guide holes 32 being connected, and there are multiple guide holes 32 distributed in a ring inside the conduit 2, the guide holes 32 spraying liquid evenly onto the surface of the power pipe, avoiding uneven cooling, such as the problem of the top of the power pipe cooling quickly and the bottom cooling slowly; a collection mechanism 4 is provided at the bottom of the conduit 2, the collection mechanism 4 including a collection shell 41 fixedly connected to the top of the base plate 1, and a filter screen 42 fixedly connected to one side inside the collection shell 41, the collection shell 41 being used to recover the sprayed cooling liquid, and the filter screen 42 filtering impurities in the liquid, such as particulate matter on the surface of the power pipe, facilitating liquid recycling.
[0029] Example 2
[0030] Please see Figures 1-5Based on Embodiment 1, the spraying mechanism 3 further includes a bracket 33 fixedly connected to the top of the base plate 1, a liquid storage tank 34 fixedly connected to the top of the bracket 33, an observation window fixedly connected to the rear side of the liquid storage tank 34, the liquid storage tank 34 storing cooling liquid, such as water or coolant, a pressure pump 35 connected to the bottom of the liquid storage tank 34, a reinforcing plate fixedly connected to one side of the pressure pump 35, the reinforcing plate being fixedly connected to the liquid storage tank 34, the bracket 33 for fixing the liquid storage tank 34 and the pressure pump 35, a vertical pipe 36 connected to the bottom of the pressure pump 35, and a diversion pipe 37 disposed at the bottom of the vertical pipe 36. The bottom of the flow pipe 37 is connected to the receiving tank 31. The pressure pump 35 pumps the liquid in the storage tank 34 to the vertical pipe 36, and then distributes it to the receiving tank 31 through the diversion pipe 37, achieving efficient liquid delivery. The spraying mechanism 3 also includes a cylinder 38 set at the top of the guide pipe 2, and a connecting plate 39 fixedly connected to the output end of the cylinder 38. The cylinder 38 adjusts the height of the diversion pipe 37 and the guide pipe 2 through the connecting plate 39. A threaded telescopic pipe 310 is set at the top of the base plate 1. The top of the cylinder 38 is fixedly connected to the bracket 33, and the bottom of the connecting plate 39 is fixedly connected to the diversion pipe 37. The top of the threaded telescopic tube 310 is connected to the vertical pipe 36, and the bottom of the threaded telescopic tube 310 is connected to the diversion pipe 37. The threaded telescopic tube 310 maintains the continuity of the liquid delivery pipeline during height adjustment to prevent liquid leakage due to position changes. A guide rod is fixedly connected to the bottom of the bracket 33, and a movable sleeve is fitted onto the surface of the guide rod. The movable sleeve can move along the guide rod surface. The bottom of the movable sleeve is fixedly connected to the diversion pipe 37. The guide rod provides a track for the movable sleeve, which fixes the diversion pipe 37 to ensure smooth movement and prevent spray position deviation. The top of the liquid storage tank 34 is connected to an inlet pipe. The inlet pipe is threaded with a cap, and can replenish liquid to the storage tank 34. A drain pipe is connected to one side of the collection shell 41, and a sealing cap is threaded on the surface of the drain pipe. The drain pipe is used to discharge the filtered liquid, and the sealing cap prevents liquid leakage or environmental pollution. A heat-conducting column 43 is fixedly connected to one side of the collection shell 41. The heat-absorbing end of the heat-conducting column 43 extends into the inside of the collection shell 41, and the heat-dissipating end is located outside the collection shell 41. The heat-conducting column 43 quickly conducts heat out of the liquid in the collection shell 41, accelerates the cooling of the liquid, facilitates subsequent recycling, and improves resource utilization. The top of the base plate 1 is provided with mounting holes.
[0031] The working principle of this utility model is as follows: the starting cylinder 38 drives the connecting plate 39, the diversion pipe 37, and the conduit 2 to move down as a whole. The threaded telescopic pipe 310 is stretched synchronously, and the movable sleeve slides along the guide rod to match the height of the conduit 2 with the power pipe. The power pipe is delivered through the conduit 2. The pressure pump 35 pumps the coolant in the storage tank 34 into the vertical pipe 36, and delivers it to the receiving tank 31 of the conduit 2 through the threaded telescopic pipe 310 and the diversion pipe 37. The liquid is evenly sprayed onto the surface of the power pipe through the guide hole 32 to achieve all-round rapid cooling.
[0032] After spraying, the liquid falls into the collection shell 41. After the filter screen 42 filters out impurities, the heat conduction column 43 dissipates the heat from the liquid. The cooled liquid can be discharged through the drain pipe or re-injected into the storage tank 34 for recycling. Through structural innovation and functional synergy, efficient, energy-saving and environmentally friendly power pipe cooling production is achieved.
[0033] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A mechanism for rapid cooling of power tube production, comprising a base plate (1), characterized in that: The bottom plate (1) is provided with a conduit (2) at its top; The top of the conduit (2) is provided with a spraying mechanism (3), which includes a receiving groove (31) opened on the surface of the conduit (2) and a guide hole (32) opened on the inner surface of the conduit (2). The bottom of the conduit (2) is provided with a collection mechanism (4), which includes a collection shell (41) fixedly connected to the top of the base plate (1) and a filter screen (42) fixedly connected to one side inside the collection shell (41).
2. The rapid cooling mechanism for power tube production according to claim 1, characterized in that: The spraying mechanism (3) further includes a bracket (33) fixedly connected to the top of the base plate (1), a liquid storage tank (34) fixedly connected to the top of the bracket (33), a pressure pump (35) connected to the bottom of the liquid storage tank (34), a vertical pipe (36) connected to the bottom of the pressure pump (35), and a diversion pipe (37) set at the bottom of the vertical pipe (36).
3. The rapid cooling mechanism for power pipe production according to claim 1, characterized in that: The spraying mechanism (3) also includes a cylinder (38) disposed on the top of the duct (2), a connecting plate (39) fixedly connected to the output end of the cylinder (38), and a threaded telescopic tube (310) disposed on the top of the base plate (1).
4. The quick cooling mechanism for power tube production according to claim 2, characterized in that: The bottom of the bracket (33) is fixedly connected to a guide rod, and a movable sleeve is fitted on the surface of the guide rod.
5. The rapid cooling mechanism for power tube production according to claim 2, characterized in that: The top of the liquid storage tank (34) is connected to an inlet pipe, and a pipe cap is threaded onto the surface of the inlet pipe.
6. The rapid cooling mechanism for power tube production according to claim 1, characterized in that: The collection shell (41) has a drain pipe connected to one side, and a sealing cap is threaded onto the surface of the drain pipe.
7. The rapid cooling mechanism for power pipe production according to claim 1, characterized in that: A heat-conducting column (43) is fixedly connected to one side of the collection shell (41), and an installation hole is provided on the top of the base plate (1).
Citation Information
Patent Citations
Rapid cooling mechanism for power pipe production
CN220206155U