Micro-nano convex point film for 3D printer
Patent Information
- Application Number
- CN202521999723.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-17
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-09-17
AI Technical Summary
[0005]有鉴于此,本实用新型的目的在于提供一种3D打印机用微纳凸点膜,解决在LCD光固化3D打印机中,用于隔离三维模型与LCD屏幕的离型膜不易从LCD屏幕上剥离的技术问题
[0008]通过上述技术方案,本实用新型公开提供了一种3D打印机用微纳凸点膜,利用光学微纳技术在薄膜基体的顶部加工形成一层凸点,薄膜基体上还开设有多个贯穿凸点的通气孔,外界空气由通气孔进入到离型膜和LCD屏幕之间会破坏两者之间的真空吸附力,有利于离型膜的从薄膜基体的上表面剥离。本实用新型的一种3D打印机用微纳凸点膜,结构简单,设计合理,可提高树脂槽离型膜从LCD屏幕或者高光面的高透玻璃上剥离的离型力,光斑不会扩散,在提高离型膜离型功能的同时不会影响图案形貌的清晰度,打印速度快,精度高,且通过凸点可减缓成型后的三维模型对LCD屏幕的撞击,延长LCD屏幕的使用寿命。
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Figure CN224644294U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of 3D printer film technology, and more specifically to a micro-nano bump film for 3D printers. Background Technology
[0002] 3D printing, also known as additive manufacturing, is a rapid prototyping technology that constructs three-dimensional solids by depositing materials layer by layer. The core of LCD photopolymer 3D printers lies in using an LCD panel to display the model outline and combining it with ultraviolet light to cure the resin, thus achieving layer-by-layer model building.
[0003] In the resin tank of an LCD photopolymer 3D printer, the cured 3D model of the photosensitive resin comes into direct contact with the LCD screen below the tank. The newly formed 3D model adheres to the LCD screen, and when removing it, the strong adhesion can cause the model to break and damage the LCD screen. Therefore, a release film is usually fixed to the bottom of the resin tank to isolate the 3D model from the LCD screen, allowing the model to be removed intact. However, when the release film is applied to the LCD screen, the bottom surface of the release film sticks to the screen, causing air bubbles to be squeezed out and creating a vacuum environment. External air pressure then presses the release film firmly onto the LCD screen, making it difficult to peel off.
[0004] Therefore, in LCD photopolymerization 3D printers, providing a film with a simple structure and reasonable design that can be attached to the surface of the LCD screen to isolate the release film from the LCD screen and make the release film easy to peel off from the LCD screen is a problem that urgently needs to be solved by those skilled in the art. Utility Model Content
[0005] In view of this, the purpose of this utility model is to provide a micro-nano bump film for 3D printers, which solves the technical problem that the release film used to isolate the three-dimensional model from the LCD screen is not easy to peel off from the LCD screen in LCD photopolymerization 3D printers.
[0006] To achieve the above objectives, the present invention adopts the following technical solution:
[0007] A micro-nano bump film for 3D printers can be bonded to an LCD screen or a high-transparency glass with a glossy finish, and a release film can be bonded to the top. The film includes a thin film substrate, the bottom surface of which can be bonded to the LCD screen. The top surface is processed with multiple densely arranged bumps, each bump having multiple microstructures arranged on it. High-definition display is achieved through micro-nano optical technology. The multiple bumps form air channels for ventilation of the release film. The thin film substrate has multiple vent holes extending along its thickness through the multiple bumps, and these vent holes are densely arranged to allow gas to flow between the LCD screen and the release film in the resin tank.
[0008] Through the above technical solution, this utility model discloses a micro-nano bump film for 3D printers. It utilizes optical micro-nano technology to form a layer of bumps on the top of a thin film substrate. Multiple ventilation holes penetrating the bumps are also formed on the thin film substrate. External air entering through these ventilation holes disrupts the vacuum adhesion between the release film and the LCD screen, facilitating the release film's peeling from the upper surface of the thin film substrate. This micro-nano bump film for 3D printers has a simple structure and reasonable design. It improves the release force of the resin tank release film from the LCD screen or high-gloss, high-transparency glass, preventing light spot diffusion. While improving the release function of the release film, it does not affect the clarity of the pattern morphology. It offers fast printing speed and high precision. Furthermore, the bumps can mitigate the impact of the formed 3D model on the LCD screen, extending the LCD screen's lifespan.
[0009] Preferably, a silicone layer that can be bonded to the LCD screen is integrally fixed on the bottom surface of the thin film substrate, and each of the vent holes penetrates the silicone layer.
[0010] The beneficial effect of adopting the above technical solution is that it makes the film substrate adhere more firmly to the LCD screen.
[0011] Preferably, the film substrate is made of polycarbonate material.
[0012] The beneficial effects of adopting the above technical solution are that the film substrate made of polycarbonate is lightweight, soft, has high resistance to high temperature and chemical corrosion, and has high light transmittance with almost no color difference when light passes through it.
[0013] Preferably, the cross-section of the protrusion is polygonal. Attached Figure Description
[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the provided drawings without creative effort.
[0015] Figure 1 This is a schematic diagram of a micro-nano bump film for a 3D printer after separation from an LCD screen, according to this utility model.
[0016] Figure 2 This is a cross-sectional view of a single bump in a micro-nano bump film for 3D printers according to this utility model;
[0017] Figure 3This is a top view of a single bump in a micro-nano bump film for 3D printers according to this utility model.
[0018] Among them: 100-LCD screen, 1-thin film substrate, 11-bumps, 12-vent holes, 13-silicone layer. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0020] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0021] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0022] See appendix Figure 1 To be continued Figure 3 According to an embodiment of the present invention, a micro-nano bump film for 3D printers can be adhered to an LCD screen 100 or a high-transparency glass with a glossy surface, and a release film can be adhered to the top. The film includes a film substrate 1, the bottom surface of which can be adhered to the LCD screen 100, and the top surface processed with a plurality of densely arranged bumps 11. Each bump 11 has a plurality of microstructures arranged on it, and high-definition display is achieved through micro-nano optical technology. The plurality of bumps 11 form an air channel for ventilation and permeability of the release film. The film substrate 1 has a plurality of ventilation holes 12 that penetrate the plurality of bumps 11 along its thickness direction. The ventilation holes 12 are densely arranged to allow gas to flow between the LCD screen 100 and the release film in the resin tank.
[0023] Specifically, the thickness of the thin film substrate 1 is 0.13 mm.
[0024] Specifically, the film substrate 1 is made of polycarbonate material.
[0025] Films made of polycarbonate materials have a light transmittance of over 90%, are lightweight, soft, and have strong resistance to high temperatures and chemical corrosion.
[0026] Specifically, as viewed from the top view, the cross-sectional shape of each protrusion 11 is polygonal.
[0027] In some specific examples, a silicone layer 13 that can be bonded to the LCD screen 100 is integrally fixed on the bottom surface of the thin film substrate 1, and each vent 12 penetrates the silicone layer 13.
[0028] This invention relates to a micro-nano bump film for 3D printers. While the film substrate is bonded to the LCD screen and release film, a layer of bumps is formed on the top of the film substrate using optical micro-nano technology. The bumps support the release film and reduce the impact of the 3D model on the release film on the LCD screen. The film substrate also has multiple ventilation holes that penetrate the bumps. External gas enters between the release film and the LCD screen through the ventilation holes, which will disrupt the vacuum adhesion between the two, making it easier to peel the release film off the LCD screen.
[0029] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A micro-nano bump film for 3D printers, which can be adhered to an LCD screen (100) or a high-gloss, high-transparency glass surface, and a release film can be adhered to the top, characterized in that, include: A thin film substrate (1) is provided, the bottom surface of which can be attached to the LCD screen (100). The top surface is processed with a plurality of densely arranged protrusions (11). Each protrusion (11) is arranged with a plurality of microstructures to achieve high-definition display through micro-nano optical technology. The plurality of protrusions (11) form an air channel to ventilate and permeate the release film. The thin film substrate (1) is provided with a plurality of ventilation holes (12) that penetrate the plurality of protrusions (11) along its thickness direction. The ventilation holes (12) are densely arranged to allow gas to flow between the LCD screen (100) and the release film in the resin tank.
2. The micro / nano bump film for 3D printers according to claim 1, characterized in that, A silicone layer (13) that can be bonded to the LCD screen (100) is integrally fixed on the bottom surface of the thin film substrate (1), and each of the vent holes (12) penetrates the silicone layer (13).
3. The micro / nano bump film for 3D printers according to claim 1, characterized in that, The thickness of the thin film substrate (1) is 0.13 mm.
4. The micro / nano bump film for 3D printers according to claim 1, characterized in that, The film substrate (1) is made of polycarbonate material.
5. The micro / nano bump film for 3D printers according to claim 1, characterized in that, The cross-sectional shape of the protrusion (11) is polygonal.