Polyester filter screen inserting machine

Abstract

The utility model discloses a kind of polyester filter screen plug-in machines, it is related to polyester filter screen technical field, and the utility model includes frame and braiding silk, the frame is made of modified polyester material of corrosion resistance, and the inside of frame is equipped with braiding silk of longitudinal and transverse interlaced, a kind of polyester filter screen plug-in machine, including base, the top one side of base is fixedly installed with operation table, the top one side of operation table is fixedly installed with plug-in machine equipment, the top other side of operation table is fixedly installed with cutting device, the present application can be fixed by high-frequency riveting technology at its interlaced point connection by vertical and horizontal weaving method, so that the durability of filter screen is improved, its service life is extended, simultaneously by setting three side collection box alternately use to the polyester filter screen that it is slitting completed is stacked and collected, so that it is convenient to the polyester filter screen that stacking is completed after collection is collected, work efficiency is accelerated.

Description

Technical Field

[0001] This utility model relates to the field of polyester filter screen technology, specifically a polyester filter screen insertion machine. Background Technology

[0002] Polyester filter mesh is a commonly used filter material, mainly made of polyester fiber, and is widely used in industrial wastewater treatment, drinking water filtration and industrial gas filtration. Existing polyester filter screens typically employ a simple plain weave method, resulting in weak connections between the wires. Under significant pressure or prolonged use, the wires are prone to loosening and breakage, severely impacting the filter's lifespan and filtration efficiency. Furthermore, traditionally, after weaving polyester filter screens using a splicing machine, they usually need to be cut for subsequent use. However, existing cutting devices often rely on manual collection and stacking after the polyester filter screens are cut. Some automated collection devices have limited functionality and are inconvenient for quick removal after collection, thus affecting the overall production efficiency of polyester filter screens. Utility Model Content

[0003] To address the issues of unstable polyester filter screens due to unsecured connections and the failure to promptly and efficiently collect and organize the polyester filter screens after production and cutting via splicing and cutting machines, this invention aims to provide a polyester filter screen splicing machine.

[0004] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: a polyester filter screen, including a frame and braided wires, wherein the frame is made of corrosion-resistant modified polyester material, and the frame is provided with crisscrossing braided wires inside the frame. The braided wires are divided into polyester fiber warp wires and weft wires, and the warp wires and weft wires are fixed at the interlacing points by high-frequency hot riveting.

[0005] A polyester filter mesh splicing machine includes a base, an operating table fixedly installed on one side of the top of the base, a splicing machine fixedly installed on one side of the top of the operating table, a cutting device fixedly installed on the other side of the top of the operating table, two conveying rollers rotatably installed on the top of the operating table, and the two conveying rollers are respectively located on both sides of the cutting device, and a rotating base is rotatably installed on one side of the top of the base. Three auxiliary workbenches are fixedly installed on the lower part of the rotating base. A side work box is fixedly installed on the top of each of the three auxiliary workbenches. A collection platform is slidably mounted in the middle of each of the three side work boxes. A linear cylinder is fixedly installed in the middle of each of the three auxiliary workbenches. The drive end of the linear cylinder is fixedly installed in the middle of the bottom of each of the three collection platforms. A rotary cylinder is fixedly installed on one side of the top of the base. The drive end of the rotary cylinder is fixedly installed in the middle of the bottom of the rotating base.

[0006] Preferably, a double-ended screw is rotatably mounted in the middle of both conveying rollers, and a guard plate is threaded onto the outer surface of both double-ended screws. One end of one of the conveying rollers is provided with a drive assembly.

[0007] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This application can fix the filter screen by high-frequency hot riveting technology at the interlacing point by vertical and horizontal weaving methods, which improves the durability of the filter screen and extends its service life. At the same time, by setting three side collection boxes to be used alternately for stacking and collecting the cut polyester filter screen, it is convenient to collect the stacked polyester filter screen and speeds up the work efficiency.

[0008] 2. This application sets two protective plates on the conveyor roller that can move relative to or away from each other, thereby limiting the polyester filter screen conveyed by the conveyor roller and ensuring that the conveying of the polyester filter screen is stable and does not deviate. Attached Figure Description

[0009] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0010] Figure 1 This is a schematic diagram of the structure of this utility model.

[0011] Figure 2 This is a cross-sectional structural diagram of the present invention.

[0012] Figure 3 This utility model Figure 2 Enlarged view of point A in the middle.

[0013] Figure 4 This is a partial cross-sectional structural diagram of the present invention.

[0014] Figure 5 This is a schematic diagram of the polyester filter screen structure of this utility model.

[0015] In the diagram: 1. Frame; 11. Braided yarn; 2. Base; 21. Operating table; 3. Connecting machine; 4. Cutting device; 5. Motor; 51. Conveying roller; 52. Double-ended screw; 53. Limiting groove; 54. Side guard plate; 6. Rotating base; 61. Rotary cylinder; 62. Auxiliary worktable; 63. Side-mounted work box; 64. Linear cylinder; 65. Collection table; 66. Slide groove; 67. Slider; 68. Limiting baffle. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Example: Figure 1-5 As shown, this utility model provides a polyester filter screen, including a frame 1 and braided filaments 11. The frame 1 is made of corrosion-resistant modified polyester material. The frame 1 has crisscrossing braided filaments 11 inside. The braided filaments 11 are divided into polyester fiber warp filaments and weft filaments, and the warp filaments and weft filaments are fixed at the interlacing points by high-frequency hot riveting.

[0018] A polyester filter mesh splicing machine includes a base 2, an operating table 21 fixedly installed on one side of the top of the base 2, a splicing machine device 3 fixedly installed on one side of the top of the operating table 21, a cutting device 4 fixedly installed on the other side of the top of the operating table 21, two conveying rollers 51 rotatably installed on the top of the operating table 21, and the two conveying rollers 51 are respectively located on both sides of the cutting device 4, and a rotating base 6 rotatably installed on one side of the top of the base 2. Three auxiliary worktables 62 are fixedly installed on the lower part of the rotating base 6. A side work box 63 is fixedly installed on the top of each of the three auxiliary worktables 62. A collection platform 65 is slidably mounted in the middle of each of the three side work boxes 63. A linear cylinder 64 is fixedly installed in the middle of each of the three auxiliary worktables 62. The drive end of the linear cylinder 64 is fixedly installed in the middle of the bottom of each of the three collection platforms 65. A rotary cylinder 61 is fixedly installed on one side of the top of the base 2. The drive end of the rotary cylinder 61 is fixedly installed in the middle of the bottom of the rotating base 6.

[0019] A double-headed screw 52 is rotatably mounted in the middle of each of the two conveying rollers 51. A guard plate 54 is threaded onto the outer surface of each of the two double-headed screws 52. A drive assembly is provided at one end of one of the conveying rollers 51.

[0020] The splicing machine equipment 3 includes a machine body, an automatic feeding system, a variable aperture braiding system, a hot riveting system, and a control system. The automatic feeding system is equipped with a frame feeding track, a warp wire feeding frame, and a weft wire feeding frame. The variable aperture braiding system is located above the machine body and includes a warp wire lateral movement device, a weft wire longitudinal movement device, and a variable aperture adjustment mechanism. The hot riveting system is located below the variable aperture braiding system. The control system works in conjunction with the automatic feeding system, the variable aperture braiding system, and the hot riveting system.

[0021] The drive assembly includes a motor 5, the bottom end of which is fixedly mounted on one side of the top of the operating table 21. One end of a conveying roller 51 is fixedly mounted on the drive end of the motor 5. By setting the motor 5, the conveying roller 51 can be rotated under the drive of the motor 5.

[0022] The two conveyor rollers 51 are connected by a transmission belt. By setting the transmission belt, the two conveyor rollers 51 can rotate synchronously under the transmission of the transmission belt.

[0023] Multiple evenly distributed limiting grooves 53 are provided on the outer side of the two conveying rollers 51. The middle part of multiple guard plates 54 is slidably locked inside the limiting grooves 53. By setting the limiting grooves 53, it is ensured that the guard plates 54 can slide stably along the limiting grooves 53 under the limiting of the limiting grooves 53 when rotating by the double-headed screw 52.

[0024] Two symmetrically distributed grooves 66 are provided in the middle of each side-mounted work box 63. Slider 67 is fixedly installed on both sides of each of the three collection platforms 65. Multiple sliders 67 are slidably locked inside the grooves 66. A limit baffle 68 is fixedly installed on one side of the top of the operating table 21. The bottom end of the limit baffle 68 is in contact with the top of the side-mounted work box 63. By setting the grooves 66 and the limit baffle 68, when the collection platform 65 is driven to move upward by the linear cylinder 64, the slider 67 can be slidably locked in the grooves 66 to limit the collection platform 65, ensuring that the collection platform 65 moves more stably up and down. The limit baffle 68 is installed on one side of the top of the operating table 21 to ensure that the polyester filter screen can smoothly enter the interior of the side-mounted work box 63.

[0025] Working principle: In actual use, under the control of the control system, the automatic feeding system transports frame 1 to the working position of the variable aperture weaving system via the frame feeding track. The warp wire feeding frame and the weft wire feeding frame respectively transport the warp and weft wires to the corresponding moving devices. Under the control of the control system, the warp wire lateral moving device and the weft wire longitudinal moving device drive the warp and weft wires to interweave. The variable aperture adjustment mechanism adjusts the position of the limit block by electric push rod according to preset parameters, changing the interlacing spacing of warp and weft yarns to achieve variable aperture weaving. After the warp and weft yarns interlac to form interlacing points, the high-frequency hot riveting head performs hot riveting on the interlacing points under the control of the control system. The temperature sensor monitors the hot riveting temperature in real time and feeds the data back to the control system. The control system adjusts the working parameters of the hot riveting head according to the feedback data to ensure stable and reliable hot riveting quality. When the polyester filter screen is woven and transported outward, the edge of the filter screen is aligned with the slot on the inner side of the frame 1. The slot is heated by a hot melt gun to soften the plastic material of the slot part of the frame 1. In the softened state, the outer side of the polyester filter screen is smoothly embedded into the slot. After the slot cools down, it can be firmly bonded to the filter layer, ensuring the firmness and stability of the polyester filter screen in the frame 1. After the frame 1 and the polyester filter screen woven by the braided yarn 11 are combined, when it extends outward, the motor 5 is started and the two conveying rollers 51 are rotated simultaneously by the transmission belt. The rotation of the conveying rollers 51 causes the lower part of the polyester filter screen to contact the upper surface of the operating table 21, thereby conveying it. The cutting device 4 then conveys it to the lower part of the other conveying roller 51. Under the limiting conveying of the two conveying rollers 51, when the predetermined cutting length is reached, the motor 5 stops working and the cutting device 4 starts to cut the polyester filter screen. The cut polyester filter screen is conveyed by the conveying rollers 51 and enters the interior of the side-mounted work box 63, that is, reaches the top of the collection table 65. The cut polyester filter screens are conveyed one by one by the conveyor roller 51. At the same time, driven by the linear cylinder 64, the collection platform 65 gradually moves downward, and the polyester filter screens are stacked one by one inside the side working box 63. After stacking, driven by the rotary cylinder 61, the rotating base 6 rotates, and the side working box 63 filled with polyester filter screens moves to one side. The side working box 63 on the other side moves to the lower part of the limiting baffle 68, so that the cut polyester filter screens can continue to be collected. The side working box 63 that has moved to one side drives the collection platform 65 to move upward by the linear cylinder 64, so that the polyester filter screens placed in the side working box 63 move upward, and the stacked polyester filter screens can be taken out. When the polyester filter screen is conveyed by the conveying roller 51, the two guard plates 54 are moved relative to each other or away from each other by rotating the double-headed screw 52, ​​thereby limiting the two sides of the conveyed polyester filter screen and preventing the polyester filter screen from shifting during conveying.

[0026] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.

Claims

1. A polyester filter mesh splicing machine, comprising a frame (1), braided wires (11), and a base (2), wherein the frame (1) is made of corrosion-resistant modified polyester material, and the frame (1) is provided with crisscrossing braided wires (11), the braided wires (11) being divided into polyester fiber warp and weft wires, and the warp and weft wires are fixed at the interlacing points by high-frequency hot riveting; characterized in that, An operating table (21) is fixedly installed on one side of the top of the base (2). A plug-in machine (3) is fixedly installed on one side of the top of the operating table (21). A cutting device (4) is fixedly installed on the other side of the top of the operating table (21). Two conveying rollers (51) are rotatably installed on the top of the operating table (21), and the two conveying rollers (51) are located on both sides of the cutting device (4). A rotating base (6) is rotatably installed on one side of the top of the base (2). Three auxiliary worktables (62) are fixedly installed on the lower part of the rotating base (6). A side work box (63) is fixedly installed on the top of each of the three auxiliary worktables (62). A collection platform (65) is slidably mounted in the middle of each of the three side work boxes (63). A linear cylinder (64) is fixedly installed in the middle of each of the three auxiliary worktables (62). The bottom middle of each of the three collection platforms (65) is fixedly installed on the drive end of the linear cylinder (64). A rotary cylinder (61) is fixedly installed on one side of the top of the base (2). The bottom middle of the rotating base (6) is fixedly installed on the drive end of the rotary cylinder (61).

2. The polyester filter screen splicing machine as described in claim 1, characterized in that, Two double-headed screws (52) are rotatably mounted in the middle of the two conveying rollers (51), and edge guards (54) are threadedly mounted on the outer surface of the two double-headed screws (52). One end of one of the conveying rollers (51) is provided with a drive assembly.

3. The polyester filter screen splicing machine as described in claim 1, characterized in that, The splicing machine (3) includes a machine body, an automatic feeding system, a variable aperture braiding system, a hot riveting system and a control system. The automatic feeding system is equipped with a frame feeding track, a warp wire feeding frame and a weft wire feeding frame. The variable aperture braiding system is located above the machine body and includes a warp wire lateral movement device, a weft wire longitudinal movement device and a variable aperture adjustment mechanism. The hot riveting system is located below the variable aperture braiding system. The control system works in conjunction with the automatic feeding system, the variable aperture braiding system and the hot riveting system.

4. A polyester filter screen splicing machine as described in claim 2, characterized in that, The drive assembly includes a motor (5), the bottom end of which is fixedly mounted on one side of the top of the operating table (21), and one end of a conveying roller (51) is fixedly mounted on the drive end of the motor (5).

5. A polyester filter screen splicing machine as described in claim 1, characterized in that, The two conveyor rollers (51) are connected by a drive belt.

6. A polyester filter screen splicing machine as described in claim 2, characterized in that, Multiple evenly distributed limiting grooves (53) are provided on the outer side of the two conveying rollers (51), and the middle of multiple guard plates (54) are slidably locked inside the limiting grooves (53).

7. A polyester filter screen splicing machine as described in claim 1, characterized in that, Two symmetrically distributed grooves (66) are opened in the middle of the side-mounted work box (63). Sliders (67) are fixedly installed on both sides of the three collection platforms (65). Multiple sliders (67) are slidably locked inside the grooves (66). A limit baffle (68) is fixedly installed on one side of the top of the operating table (21). The bottom end of the limit baffle (68) is in contact with the top of the side-mounted work box (63).

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