Plastic pre-pressing device for metal matrix composite plate

CN224644317UActive Publication Date: 2026-08-18扬州毅阙泉机电工程有限公司
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Patent Information

Application Number
CN202521835191.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-27
Publication Date
2026-08-18
Estimated Expiration
2035-08-27

AI Technical Summary

Technical Problem

传统预压装置存在以下缺陷:1、多采用手动扳手调节夹板间距,夹持力不均匀且易松动,导致板材在预压过程中偏移,影响贴合精度;2、压实机构多为单一气缸驱动,缺乏缓冲结构,瞬间压力过大易造成塑料层变形或金属基材损伤,且压力传导不均易产生气泡

Benefits of technology

本实用新型中,本装置的夹持装置通过螺纹杆配合转动轮调节,取代传统手动扳手,可均匀施加夹持力;橡胶垫层增加摩擦力,避免松动,同时两个固定板镜像分布,确保板材在预压过程中不偏移,显著提升贴合精度。

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Abstract

The utility model relates to metal matrix composite material processing technical field, especially a kind of plastic pre-pressing device for metal matrix composite board, including bottom plate, the lower end four corners of bottom plate are uniformly connected with support foot stand, the upper end of four support foot stands is uniformly provided with mounting hole, the upper end middle part of bottom plate is fixedly connected with placing platform, the upper end of bottom plate is fixedly connected with clamping device and compaction device. A kind of plastic pre-pressing device for metal matrix composite board of the utility model, clamping device is adjusted by thread rod cooperation rotating wheel, replace traditional hand wrench, can evenly exert clamping force;Rubber pad increases friction, avoids loosening, while two fixed plates are mirror image distribution, ensure that board does not deviate in pre-pressing process, significantly improve the precision of fitting.
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Description

Technical Field

[0001] This utility model relates to the field of metal matrix composite material processing technology, and in particular to a plastic pre-compression device for metal matrix composite plates. Background Technology

[0002] In the production of metal-based composite panels, the plastic layer and the metal substrate need to be pre-pressed to achieve initial bonding, ensuring the stability of subsequent hot pressing or bonding processes. Traditional pre-pressing devices have the following drawbacks: 1. They often use manual wrenches to adjust the clamping plate spacing, resulting in uneven clamping force and easy loosening, causing the panels to shift during pre-pressing and affecting bonding accuracy; 2. The compaction mechanism is mostly driven by a single cylinder, lacking a buffer structure. Excessive instantaneous pressure can easily cause deformation of the plastic layer or damage to the metal substrate, and uneven pressure transmission can easily generate air bubbles. Utility Model Content

[0003] The main objective of this invention is to provide a plastic pre-compression device for metal-based composite panels, which can effectively solve the problems in the background art.

[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows: A plastic pre-compression device for metal-based composite panels includes a base plate, with support feet fixedly connected to the four corners of the lower end of the base plate. Mounting holes are provided at the upper ends of the four support feet. A placement platform is fixedly connected to the middle of the upper end of the base plate. A clamping device and a compaction device are fixedly connected to the upper end of the base plate.

[0005] The compaction device includes four base blocks. Each of the four base blocks has an electric telescopic rod fixedly connected to its upper end. Each of the four electric telescopic rods has a spring sleeved on its outer surface. Each of the four electric telescopic rods has a top block fixedly connected to its output end. Each of the four top blocks has a top plate fixedly connected to its upper end. A cylinder is fixedly connected to the middle of the lower end of the top plate. A compaction plate is fixedly connected to the output end of the cylinder.

[0006] Preferably, the lower ends of the four base blocks are fixedly connected to the upper end of the base plate.

[0007] Preferably, one end of each of the four springs is fixedly connected to the upper end of the four base blocks, and the other end is fixedly connected to the lower end of the four top blocks.

[0008] Preferably, the clamping device includes a fixing plate, and two fixing plates are provided. Each fixing plate is threadedly connected to a threaded rod. The inner sides of each threaded rod are movably connected to a clamping plate via bearings. The inner sides of each clamping plate are provided with a rubber pad. The outer sides of each threaded rod are fixedly connected to a round block. The outer surfaces of each round block are fixedly connected to a plurality of rotating wheels. The plurality of rotating wheels are all fixedly connected to a rubber ring.

[0009] Preferably, the two fixing plates are arranged in a left-right mirror image, and the lower ends of the two fixing plates are fixedly connected to the upper left and upper right parts of the base plate, respectively.

[0010] Preferably, the outer surfaces of both rubber pads are bonded to the inner surfaces of the two clamping plates with strong adhesive.

[0011] Preferably, several of the rotating wheels are arranged in a circular array around the center of two circular blocks.

[0012] Compared with the prior art, the present invention has the following beneficial effects: In this invention, the clamping device is adjusted by a threaded rod and a rotating wheel, replacing the traditional manual wrench, and can apply clamping force evenly; the rubber pad increases friction to prevent loosening, and the two fixed plates are mirror-distributed to ensure that the plate does not shift during the pre-pressing process, significantly improving the bonding accuracy.

[0013] In this invention, the compaction device uses a cylinder to drive the compaction plate, which, together with the springs outside the four electric telescopic rods, forms a buffer structure to relieve instantaneous pressure and prevent deformation of the plastic layer or damage to the metal substrate; the four top blocks support the top plate, making the pressure transmission more uniform and reducing the generation of air bubbles. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of a plastic pre-compression device for a metal-based composite sheet according to the present invention; Figure 2 This is a schematic diagram of the overall front view of a plastic pre-compression device for a metal-based composite sheet according to the present invention. Figure 3 This is a schematic diagram showing the connection and disassembly of the clamping device of the plastic pre-compression device for metal-based composite panels according to this utility model; Figure 4 This is a schematic diagram showing the connection and disassembly of the compaction device of a plastic pre-compression device for metal-based composite panels according to this utility model.

[0015] In the diagram: 1. Base plate; 2. Support foot; 3. Mounting hole; 4. Placement platform; 5. Clamping device; 6. Compacting device; 51. Fixing plate; 52. Threaded rod; 53. Clamping plate; 54. Rubber pad; 55. Round block; 56. Rotating wheel; 57. Rubber ring; 61. Bottom block; 62. Electric telescopic rod; 63. Spring; 64. Top block; 65. Top plate; 66. Cylinder; 67. Compacting plate. Detailed Implementation

[0016] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0017] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0018] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0019] Please see Figure 1-4 This utility model provides a technical solution: A plastic pre-compression device for metal-based composite panels includes a base plate 1, with support feet 2 fixedly connected to the four corners of the lower end of the base plate 1, mounting holes 3 opened at the upper ends of the four support feet 2, a placement platform 4 fixedly connected to the middle of the upper end of the base plate 1, and a clamping device 5 and a compaction device 6 fixedly connected to the upper end of the base plate 1.

[0020] In this embodiment, the compaction device 6 includes four base blocks 61. Each of the four base blocks 61 has an electric telescopic rod 62 fixedly connected to its upper end. Each of the four electric telescopic rods 62 has a spring 63 fitted onto its outer surface. Each of the four electric telescopic rods 62 has a top block 64 fixedly connected to its output end. Each of the four top blocks 64 has a top plate 65 fixedly connected to its upper end. A cylinder 66 is fixedly connected to the middle of the lower end of the top plate 65. A compaction plate 67 is fixedly connected to the output end of the cylinder 66. The lower ends of the four base blocks 61 are fixedly connected to the upper ends of the base plate 61. One end of each of the four springs 63 is fixedly connected to the upper ends of the four base blocks 61, and the other end is fixedly connected to the lower ends of the four top blocks 64.

[0021] The above scheme involves four base blocks 61 fixed to the base plate 1, supporting the electric telescopic rods 62. The telescopic rods 62 extend and retract, causing the top block 64 to rise and fall, thereby adjusting the height of the top plate 65. The cylinder 66 on the top plate 65 drives the compaction plate 67 to move down and compact the plate. The springs 63 connect the base blocks 61 and the top block 64 at both ends, which can buffer the pressure and avoid excessive instantaneous force. The four sets of telescopic rods and springs work together to make the top plate 65 bear force evenly and ensure that the pressure of the compaction plate 67 is transmitted evenly.

[0022] In this embodiment, the clamping device 5 includes two fixing plates 51. Each fixing plate 51 is threaded with a threaded rod 52. The inner sides of each threaded rod 52 are movably connected to a clamping plate 53 via bearings. The inner sides of each clamping plate 53 are provided with rubber pads 54. The outer sides of each threaded rod 52 are fixedly connected with circular blocks 55. The outer surfaces of each circular block 55 are fixedly connected with several rotating wheels 56. The several rotating wheels 56 are all fixedly connected with rubber rings 57. The two fixing plates 51 are arranged in a left-right mirror image, and the lower ends of the two fixing plates 51 are fixedly connected to the upper left and upper right parts of the base plate 1, respectively. The outer sides of the two rubber pads 54 are bonded to the inner sides of the two clamping plates 53 with strong adhesive. The several rotating wheels 56 are arranged in a circular array around the center of the two circular blocks 55.

[0023] With the above scheme: two fixed plates 51 are fixed to the base plate 1 in a mirror image, and the threaded rod 52 is threadedly connected to the fixed plate 51. Rotating the rotating wheel 56 with the rubber ring 57 drives the threaded rod 52 to rotate through the round block 55, so that the clamping plate 53 connected to the bearing on the inner side of the threaded rod 52 moves laterally. The rubber pad 54 on the inner side of the clamping plate 53 contacts the plate to achieve stable clamping. The rotating wheel 56 in the ring array facilitates labor-saving operation and ensures uniform clamping force.

[0024] It should be noted that this utility model is a plastic pre-compression device for metal-based composite panels. In the process of use, firstly, the metal-based composite panel is placed on the placement platform 4, ensuring that the base plate 1 is fixed firmly by the support feet 2 and the mounting holes 3. The rotating wheel 56 with rubber ring 57 in the clamping device 5 is rotated, and the threaded rod 52 is driven to rotate in the fixed plate 51 by the round block 55, so that the clamping plate 53 moves inward. The rubber pad layer 54 adheres to both sides of the panel to complete the clamping and fixing. The electric telescopic rod 62 of the compaction device 6 is started, and the top block 64 drives the top plate 65 to adjust to a suitable height. The cylinder 66 drives the compaction plate 67 to move down, and the spring 63 buffers the pressure to pre-compress the panel. After the pre-compression is completed, the cylinder 66 drives the compaction plate 67 to reset, the electric telescopic rod 62 retracts, and the rotating wheel 56 is rotated in the opposite direction to release the clamping plate 53, and the processed panel is taken out.

[0025] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A plastic pre-compression device for metal-based composite panels, comprising a base plate (1), characterized in that: The bottom plate (1) is fixedly connected to the four corners of the bottom end with support feet (2), and the four support feet (2) are provided with mounting holes (3) at the top. The bottom plate (1) is fixedly connected to the middle of the top end with a placement platform (4), and the bottom plate (1) is fixedly connected to the top end with a clamping device (5) and a compaction device (6). The compaction device (6) includes a base block (61), four base blocks (61) are provided, an electric telescopic rod (62) is fixedly connected to the upper end of each of the four base blocks (61), a spring (63) is sleeved on the outer surface of each of the four electric telescopic rods (62), a top block (64) is fixedly connected to the output end of each of the four electric telescopic rods (62), a top plate (65) is fixedly connected to the upper end of each of the four top blocks (64), a cylinder (66) is fixedly connected to the middle of the lower end of the top plate (65), and a compaction plate (67) is fixedly connected to the output end of the cylinder (66).

2. The plastic pre-compression device for metal-based composite panels according to claim 1, characterized in that: The lower ends of the four base blocks (61) are fixedly connected to the upper end of the base plate (1).

3. The plastic pre-compression device for metal-based composite panels according to claim 1, characterized in that: One end of each of the four springs (63) is fixedly connected to the upper end of the four bottom blocks (61), and the other end is fixedly connected to the lower end of the four top blocks (64).

4. The plastic pre-compression device for metal-based composite panels according to claim 1, characterized in that: The clamping device (5) includes a fixing plate (51), and two fixing plates (51) are provided. Each fixing plate (51) is threaded with a threaded rod (52). The inner sides of each threaded rod (52) are movably connected to a clamping plate (53) through a bearing. The inner sides of each clamping plate (53) are provided with a rubber pad (54). The outer sides of each threaded rod (52) are fixedly connected with a round block (55). The outer surfaces of each round block (55) are fixedly connected with a plurality of rotating wheels (56). The plurality of rotating wheels (56) are all fixedly connected with a rubber ring (57).

5. The plastic pre-compression device for metal-based composite panels according to claim 4, characterized in that: The two fixing plates (51) are arranged in a left-right mirror image, and the lower ends of the two fixing plates (51) are fixedly connected to the upper left and upper right parts of the base plate (1), respectively.

6. The plastic pre-compression device for a metal-based composite sheet according to claim 4, characterized in that: The outer surfaces of the two rubber pads (54) are bonded to the inner surfaces of the two clamping plates (53) by strong adhesive.

7. The plastic pre-compression device for metal-based composite panels according to claim 4, characterized in that: Several of the rotating wheels (56) are arranged in a circular array around the center of two circular blocks (55).