A mold using alignment platform
Patent Information
- Application Number
- CN202521808684.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-25
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-08-25
AI Technical Summary
然而,设备安装时不可避免地存在一些误差,加之地面不平等外部因素的影响,使得平台难以长期维持理想的水平状态,进而影响模具找正的精度和稳定性
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Figure CN224644373U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mold technology, specifically to a mold alignment platform. Background Technology
[0002] In the field of precision mold processing and forming, spatial orientation calibration (i.e., alignment) of molds is a core process to ensure product dimensional accuracy and geometric tolerances. During mold assembly and closing, alignment is necessary to ensure that key parameters such as the parallelism between the datum surface and the worktable of the processing equipment, and the coaxiality between the datum axis and the spindle of the equipment, meet the process requirements. Otherwise, it will directly lead to quality defects such as contour deviation and uneven wall thickness in the formed parts, and may even cause irreversible damage such as interference wear of the mold cavity.
[0003] Currently, the mainstream leveling solutions in the industry rely on precision-ground cast iron or marble platforms as the reference carrier. However, some errors are unavoidable during equipment installation, and external factors such as uneven ground make it difficult for the platform to maintain an ideal level state over a long period of time, thus affecting the accuracy and stability of mold alignment.
[0004] In order to flexibly adjust the level of the alignment platform, ensure that the platform remains level during use, and improve the accuracy and stability of mold alignment, we propose a mold alignment platform. Utility Model Content
[0005] To address the shortcomings of existing technologies, this utility model provides a mold alignment platform with adjustable levelness to ensure the platform remains level during use, thereby improving the accuracy and stability of mold alignment.
[0006] To achieve the above objectives, this utility model provides the following technical solution: A mold alignment platform includes a base plate, a plurality of support plates fixedly connected to the top of the base plate, an installation frame fixedly connected to the top of the support plates, a connecting frame rotatably mounted on the inner wall of the installation frame, an installation plate rotatably mounted on the inner wall of the connecting frame, a clamping assembly for fixing the mold position mounted on the installation plate, and an adjusting assembly for adjusting the level of the installation plate mounted on the base plate. The adjustment assembly includes several sets of mounting covers, which are fixedly connected to the top of the base plate. A lifting cylinder is slidably inserted through the mounting cover. A spherical block is fixedly connected to the top of the lifting cylinder. Several sets of connecting frames are fixedly connected to the bottom of the mounting plate. A sliding block is slidably connected to the inner wall of the connecting frame. A connecting block is slidably connected to the bottom of the sliding block. A spherical cavity matching the spherical block is opened on the connecting block. The spherical block and the spherical cavity are movably connected. A lifting mechanism that drives the lifting cylinder to rise and fall is installed on the mounting cover.
[0007] Preferably, the lifting mechanism includes several sets of motors, which are fixedly mounted on the mounting cover. The output end of the motor is fixedly connected to a worm gear, and the end of the worm gear away from the motor is rotatably connected to the inner wall of the mounting cover. Several sets of lifting screws are rotatably mounted on the top of the base plate. A worm wheel is fixedly sleeved on the outside of the lifting screw, and the worm wheel meshes with the worm gear. The lifting screw is threaded into the lifting cylinder.
[0008] Preferably, the bottom of the mounting plate is provided with several sets of tilt sensors, and the base plate is equipped with a controller.
[0009] Preferably, the clamping assembly includes two sets of mounting brackets, which are fixedly mounted on the top of the mounting plate. Several sets of telescopic rods are fixedly connected to the sides of the two sets of mounting brackets that are close to each other. A clamping plate is fixedly connected to the end of the telescopic rod away from the mounting bracket. A movable screw is rotatably connected to the side of the clamping plate that is close to the mounting bracket. The movable screw is threaded through the mounting bracket. A rotating disk is fixedly connected to the end of the movable screw that is away from the clamping plate. A fixing mechanism to prevent mold displacement is installed on the clamping plate.
[0010] Preferably, the fixing mechanism includes two sets of connecting plates, the connecting plates are slidably mounted on the clamping plate, a pressure plate is fixedly connected to the side of the connecting plate away from the clamping plate, an adjusting screw is rotatably mounted on the pressure plate, two sets of fixing plates are fixedly connected to the side of the clamping plate near the mounting bracket, a threaded sleeve is fixedly connected to the side of the fixing plate near the pressure plate, and the threaded sleeve is threaded onto the adjusting screw.
[0011] Preferably, both the clamping plate and the pressure plate are provided with anti-slip pads, which are made of rubber, and both the adjusting screw and the moving screw are covered with telescopic folding dust covers.
[0012] This invention provides a mold alignment platform. Compared with the prior art, it has the following advantages: This type of mold uses an alignment platform. Several sets of tilt sensors on the bottom of the mounting plate detect the tilt and transmit the data to the controller. The controller controls the relevant components to drive the lifting cylinder to rise and fall. In conjunction with the rotation of the connecting frame on the inner wall of the mounting frame and the rotation of the mounting plate on the inner wall of the connecting frame, the horizontality of the mounting plate can be flexibly adjusted to ensure that the mounting plate remains horizontal during use, thereby improving the accuracy and stability of mold alignment. Attached Figure Description
[0013] Figure 1 This is a front view structural diagram of the main body of this utility model; Figure 2 This is a schematic diagram of the main cross-sectional structure of the present invention; Figure 3 This is a schematic diagram of the exploded structure of the main body of this utility model; Figure 4 This is a schematic diagram of the internal structure of the mounting cover of this utility model; Figure 5 This is a schematic diagram of the fixing mechanism of this utility model.
[0014] In the diagram: 1. Base plate; 2. Support plate; 3. Mounting frame; 4. Connecting frame; 5. Mounting plate; 6. Rotating disk; 7. Mounting bracket; 8. Moving screw; 9. Connecting block; 10. Spherical block; 11. Lifting cylinder; 12. Lifting screw; 13. Worm gear; 14. Mounting cover; 15. Connecting bracket; 16. Motor; 17. Sliding block; 18. Worm gear; 19. Clamping plate; 20. Pressure plate; 21. Connecting plate; 22. Adjusting screw; 23. Threaded sleeve; 24. Fixing plate; 25. Telescopic rod. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0016] Please see Figure 1-5 This utility model provides a technical solution: a mold alignment platform, including a base plate 1, a plurality of support plates 2 fixedly connected to the top of the base plate 1, an installation frame 3 fixedly connected to the top of the support plates 2, a connecting frame 4 rotatably installed on the inner wall of the installation frame 3, an installation plate 5 rotatably installed on the inner wall of the connecting frame 4, a clamping component for fixing the mold position installed on the installation plate 5, and an adjustment component for adjusting the level of the installation plate 5 installed on the base plate 1; the adjustment component includes a plurality of installation covers 14, the installation covers 14 fixedly connected to the top of the base plate 1, a lifting cylinder 11 slidably passing through the installation cover 14, a spherical block 10 fixedly connected to the top of the lifting cylinder 11, a plurality of connecting frames 15 fixedly connected to the bottom of the installation plate 5, a sliding block 17 slidably connected to the inner wall of the connecting frame 15, a connecting block 9 slidably connected to the bottom of the sliding block 17, a spherical cavity matching the spherical block 10 opened on the connecting block 9, the spherical block 10 and the spherical cavity being movably connected, and a lifting mechanism for driving the lifting cylinder 11 to rise and fall is installed on the installation cover 14.
[0017] In use, the lifting mechanism drives the lifting cylinder 11 to rise and fall. During the lifting process of the lifting cylinder 11, the spherical block 10 rotates in the spherical cavity, driving the connecting block 9 to rise and fall. At the same time, the connecting block 9 can slide on the sliding block 17, and the sliding block 17 can slide on the connecting frame 15. By controlling the lifting height of each set of lifting cylinders 11, and coordinating the rotation of the connecting frame 4 on the inner wall of the mounting frame 3 and the rotation of the mounting plate 5 on the inner wall of the connecting frame 4, the overall level of the mounting plate 5 can be adjusted to ensure that the mounting plate 5 remains level during use, thereby improving the accuracy and stability of mold alignment. After adjustment, the mold is placed in a suitable position on the mounting plate 5 and fixed by the clamping assembly to facilitate subsequent operations.
[0018] The lifting mechanism includes several sets of motors 16, which are fixedly mounted on the mounting cover 14. The output end of the motor 16 is fixedly connected to a worm gear 18. The end of the worm gear 18 away from the motor 16 is rotatably connected to the inner wall of the mounting cover 14. Several sets of lifting screws 12 are rotatably mounted on the top of the base plate 1. A worm wheel 13 is fixedly sleeved on the outside of the lifting screw 12. The worm wheel 13 meshes with the worm gear 18. The lifting screw 12 is threaded into the lifting cylinder 11.
[0019] The starter motor 16 drives the worm gear 18 to rotate, which in turn drives the lifting screw 12 to rotate via the worm wheel 13, thereby raising and lowering the lifting cylinder 11.
[0020] Several tilt sensors are installed at the bottom of the mounting plate 5, and a controller is installed on the base plate 1.
[0021] The tilt of the mounting plate 5 is detected by the tilt sensor, and the relevant data is transmitted to the controller to control the operation of each group of motors 16 to adjust the level of the mounting plate 5.
[0022] The clamping assembly includes two sets of mounting brackets 7, which are fixedly mounted on the top of the mounting plate 5. Several sets of telescopic rods 25 are fixedly connected to the side of the two sets of mounting brackets 7 that are close to each other. A clamping plate 19 is fixedly connected to the end of the telescopic rod 25 away from the mounting bracket 7. A moving screw 8 is rotatably connected to the side of the clamping plate 19 that is close to the mounting bracket 7. The moving screw 8 is threaded through the mounting bracket 7. A rotating disk 6 is fixedly connected to the end of the moving screw 8 that is away from the clamping plate 19. A fixing mechanism to prevent mold displacement is installed on the clamping plate 19.
[0023] The fixing mechanism includes two sets of connecting plates 21, which slide through the clamping plate 19. A pressure plate 20 is fixedly connected to the side of the connecting plate 21 away from the clamping plate 19. An adjusting screw 22 is rotatably installed on the pressure plate 20. Two sets of fixing plates 24 are fixedly connected to the side of the clamping plate 19 near the mounting bracket 7. A threaded sleeve 23 is fixedly connected to the side of the fixing plate 24 near the pressure plate 20. The threaded sleeve 23 is threaded around the adjusting screw 22.
[0024] Manually rotating the rotating disk 6 drives the moving screw 8 to rotate, which in turn moves the clamping plate 19. The mold is clamped by the two sets of clamping plates 19 to fix the position of the mold. After fixing, the adjusting screw 22 can be rotated to move the pressure plate 20, so that the pressure plate 20 presses against the side wall of the mold to further prevent the mold from shifting.
[0025] Both the clamping plate 19 and the pressure plate 20 are equipped with anti-slip pads. The anti-slip pads are made of rubber, which increases friction and provides a certain buffering effect to prevent excessive clamping force from damaging the mold. Both the adjusting screw 22 and the moving screw 8 are covered with telescopic folding dust covers.
[0026] Working principle: During operation, the tilt of the mounting plate 5 is first detected by several sets of tilt sensors at the bottom of the mounting plate 5, and the relevant data is transmitted to the controller on the bottom plate 1. The controller controls the operation of each set of motors 16 on the mounting cover 14. The motors 16 drive the worm gear 18 to rotate, which in turn drives the lifting screw 12 to rotate through the worm wheel 13 meshing with the worm gear 18. This, in turn, drives the lifting cylinder 11 to slide and rise on the mounting cover 14. During the lifting process of the lifting cylinder 11, the spherical block 10 at its top rotates in the spherical cavity of the connecting block 9, driving the connecting block 9 to rise and fall. At the same time, the connecting block 9 can slide on the sliding block 17, which can slide on the inner wall of the connecting frame 15. By controlling the movement of each set of lifting cylinders 11... The height adjustment, combined with the rotation of the connecting frame 4 on the inner wall of the mounting frame 3 and the rotation of the mounting plate 5 on the inner wall of the connecting frame 4, adjusts the overall level of the mounting plate 5, ensuring that the mounting plate 5 remains level, thereby improving the accuracy and stability of mold alignment. After adjustment, the mold is placed in a suitable position on top of the mounting plate 5. The rotating disk 6 is manually rotated to drive the moving screw 8 to rotate, so that the clamping plate 19 moves towards the mold under the support of the telescopic rod 25. The mold is clamped and fixed by the two sets of clamping plates 19. After fixing, the adjusting screw 22 can be rotated to drive the pressure plate 20 to move with the cooperation of the threaded sleeve 23, so that the pressure plate 20 presses against the side wall of the mold, further preventing the mold from shifting and ensuring the convenience of subsequent operations.
[0027] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A mold alignment platform comprising a base plate (1), characterized in that: The bottom plate (1) is fixedly connected to a number of support plates (2), the support plates (2) are fixedly connected to a mounting frame (3), the inner wall of the mounting frame (3) is rotatably mounted with a connecting frame (4), the inner wall of the connecting frame (4) is rotatably mounted with a mounting plate (5), the mounting plate (5) is mounted with a clamping component for fixing the mold position, and the bottom plate (1) is mounted with an adjusting component for adjusting the level of the mounting plate (5). The adjustment assembly includes several sets of mounting covers (14), which are fixedly connected to the top of the base plate (1). A lifting cylinder (11) is slidably passed through the mounting cover (14). A spherical block (10) is fixedly connected to the top of the lifting cylinder (11). Several sets of connecting frames (15) are fixedly connected to the bottom of the mounting plate (5). A sliding block (17) is slidably connected to the inner wall of the connecting frame (15). A connecting block (9) is slidably connected to the bottom of the sliding block (17). A spherical cavity matching the spherical block (10) is opened on the connecting block (9). The spherical block (10) is movably connected to the spherical cavity. A lifting mechanism that drives the lifting cylinder (11) to rise and fall is installed on the mounting cover (14).
2. The locating platform for mold use according to claim 1, characterized in that: The lifting mechanism includes several sets of motors (16), which are fixedly mounted on the mounting cover (14). The output end of the motor (16) is fixedly connected to a worm gear (18). The end of the worm gear (18) away from the motor (16) is rotatably connected to the inner wall of the mounting cover (14). Several sets of lifting screws (12) are rotatably mounted on the top of the base plate (1). A worm wheel (13) is fixedly sleeved on the outside of the lifting screw (12). The worm wheel (13) meshes with the worm gear (18). The lifting screw (12) is threaded into the lifting cylinder (11).
3. The locating platform for mold use according to claim 1, characterized in that: The mounting plate (5) has several sets of tilt sensors at its bottom, and the base plate (1) has a controller installed on it.
4. The locating platform for mold use according to claim 1, characterized in that: The clamping assembly includes two sets of mounting brackets (7). The mounting brackets (7) are fixedly mounted on the top of the mounting plate (5). Several sets of telescopic rods (25) are fixedly connected to the side of the two sets of mounting brackets (7) that are close to each other. A clamping plate (19) is fixedly connected to the end of the telescopic rod (25) away from the mounting bracket (7). A moving screw (8) is rotatably connected to the side of the clamping plate (19) that is close to the mounting bracket (7). The moving screw (8) is threaded through the mounting bracket (7). A rotating disk (6) is fixedly connected to the end of the moving screw (8) away from the clamping plate (19). A fixing mechanism to prevent mold displacement is installed on the clamping plate (19).
5. A locating platform for use with a mold as defined in claim 4, wherein: The fixing mechanism includes two sets of connecting plates (21), which slide through the clamping plate (19). A pressure plate (20) is fixedly connected to the side of the connecting plate (21) away from the clamping plate (19). An adjusting screw (22) is rotatably installed on the pressure plate (20). Two sets of fixing plates (24) are fixedly connected to the side of the clamping plate (19) near the mounting bracket (7). A threaded sleeve (23) is fixedly connected to the side of the fixing plate (24) near the pressure plate (20). The threaded sleeve (23) is threaded around the adjusting screw (22).
6. A locating platform for use with a mold as defined in claim 5, wherein: Both the clamping plate (19) and the pressure plate (20) are provided with anti-slip pads, which are made of rubber. Both the adjusting screw (22) and the moving screw (8) are covered with telescopic folding dust covers.