Modular quick-mounting inspection unmanned aerial vehicle
Patent Information
- Application Number
- CN202522242694.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-23
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-10-23
AI Technical Summary
[0004]针对现有技术的不足,本实用新型提供了一种模块化快装巡检无人机,通过设置顶置巡检组件、模块化装配组件和底置巡检组件的快装结构,解决了现有巡检无人机检测组件拆装繁琐、连接稳定性差的问题
[0018]1、本实用新型中,通过顶置巡检组件的卡块、卡扣与无人机主机体的第一卡槽、第二卡槽适配卡接,以及模块化装配组件的螺纹连接柱与螺纹孔、转动块与轴孔、连接螺栓与固定架的协同配合,实现了顶置巡检组件、底置巡检组件的快速模块化拆装,无需专用工具即可完成组件更换或维护,大幅提升了巡检作业的效率。
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Figure CN224645164U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of inspection drone technology, specifically a modular quick-assembly inspection drone. Background Technology
[0002] Inspection drones are widely used in fields such as power, oil and gas, and security, enabling multi-dimensional inspection of target areas by carrying different detection components. However, existing inspection drones still have the following problems in use: the detection components of traditional inspection drones (such as optical cameras and thermal imagers) are mostly integrated and fixed. When it is necessary to replace different types of detection equipment or perform component maintenance, the disassembly and assembly process is cumbersome, often requiring special tools and taking a long time, which seriously affects the efficiency of inspection operations. Utility Model Content
[0003] (a) Technical problems to be solved
[0004] To address the shortcomings of existing technologies, this utility model provides a modular quick-assembly inspection drone. By setting up a quick-assembly structure with a top-mounted inspection component, a modular assembly component, and a bottom-mounted inspection component, it solves the problems of cumbersome disassembly and assembly and poor connection stability of existing inspection drones' detection components.
[0005] (II) Technical Solution
[0006] To achieve the above objectives, this utility model provides the following technical solution: a modular quick-assembly inspection drone, comprising an aircraft assembly, wherein the aircraft assembly is configured with a top-mounted inspection assembly, a modular assembly assembly, and a bottom-mounted inspection assembly.
[0007] The aircraft assembly includes a drone main body, which houses a drone main controller for processing detection data, controlling flight, and coordinating with other components. Connecting arms are evenly distributed around the periphery of the drone main body, with rotor components mounted at the ends of these arms furthest from the main body, providing flight propulsion. The top of the drone main body has a first and a second slot for engaging with a top-mounted inspection component. Fixing frames are fixedly connected to both sides of the bottom of the drone main body, with shaft holes on the front and rear sides to support the rotational connection of modular assembly components. Four threaded holes are arranged in a rectangular array at the center of the bottom of the drone main body for fastening with threaded connecting posts of the modular assembly components. The drone main body is also equipped with a drone support frame for support and protection during takeoff and landing.
[0008] The top-mounted inspection component includes a first detector. The bottom of the first detector is provided with a locking block that matches the first slot and a buckle that matches the second slot. The top-mounted inspection component can be quickly installed by the locking of the locking block and the buckle. High-definition optical cameras are installed at the front and rear ends of the first detector to collect high-definition visible light images of the inspection area.
[0009] The modular assembly component includes an upper limit plate, with threaded connecting posts that rotatably connect to the four corners of the top of the upper limit plate and are adapted to threaded holes. By tightening the threaded connecting posts, the modular assembly component can be quickly fastened to the main body of the UAV. The modular assembly component also has a rotating block that rotatably engages with the shaft hole of the fixing frame. The front and rear ends of the rotating block are fixedly connected with connecting bolts that rotatably engage with the shaft hole, further improving the stability of the connection between the modular assembly component and the main body of the UAV. The rotating block is fixedly connected to a bracket for supporting the bottom-mounted inspection component.
[0010] The bottom-mounted inspection component includes a second detector. The second detector is limited and secured above by an upper limit plate and below by two brackets, achieving stable clamping in both directions. An infrared thermal imager is installed on the front side of the bottom of the second detector to detect abnormal temperatures of the inspection target. An ultraviolet imager and a gas sensor are installed on the rear side of the bottom of the second detector. The ultraviolet imager is used to identify ultraviolet signals such as corona discharge, and the gas sensor is used to detect the composition and concentration of ambient gases.
[0011] As a further improvement of this utility model: the rotor assembly is provided in four parts, which are distributed in a cross-shaped symmetrical pattern around the main body of the drone, making the drone flight more stable and the power output more balanced.
[0012] As a further improvement of this utility model: the buckle is provided in two parts, both of which are U-shaped. The two buckles are respectively engaged with the corresponding second slot. The U-shaped structure improves the stability and guidance of the engagement, and facilitates quick alignment and installation.
[0013] As a further improvement of this utility model, four threaded connecting posts are provided, and each is threadedly connected to one of the four threaded holes at the bottom of the UAV main body. Through the synergistic effect of the four threaded connecting posts, the robustness of the connection between the modular assembly components and the UAV main body is ensured.
[0014] As a further improvement of this utility model, an anti-loosening washer is provided at the joint between the nut of the connecting bolt and the outer wall of the corresponding side of the fixing frame to prevent the connecting bolt from loosening due to vibration during the flight of the drone, thereby improving the connection stability.
[0015] As a further improvement of this utility model: the inner side wall of the bracket and the bottom wall of the upper limit plate are both provided with anti-slip textures to increase the friction with the bottom-mounted inspection component and prevent the bottom-mounted inspection component from sliding and shifting.
[0016] As a further improvement of this utility model: the drone support frame has two connecting arms, each with its top end fixedly connected to its corresponding side, and the outside of the drone support frame is fitted with a shock-absorbing rubber sleeve, which plays a buffering and shock-absorbing role when the drone takes off and lands, protecting the fuselage and components.
[0017] Compared with the prior art, the beneficial effects of this utility model are:
[0018] 1. In this utility model, by adapting and engaging the top-mounted inspection component's locking block and buckle with the first and second locking slots of the UAV main body, and through the coordinated cooperation of the threaded connecting column and threaded hole, rotating block and shaft hole, connecting bolt and fixing frame of the modular assembly component, the top-mounted inspection component and the bottom-mounted inspection component can be quickly modularly disassembled and assembled. Component replacement or maintenance can be completed without special tools, which greatly improves the efficiency of inspection operations.
[0019] 2. In this utility model, the top-mounted inspection component achieves a stable connection through the interference fit of the card block and the card slot. The modular assembly component ensures the connection stability with the main body of the UAV through multiple structures such as threaded connection, shaft hole rotation fit and anti-loosening gasket. The bottom-mounted inspection component further prevents displacement through the bidirectional clamping of the upper positioning plate and bracket and the anti-slip texture. The stability of the connection between each component and the main body of the UAV is improved in multiple dimensions, effectively avoiding the problem of inaccurate detection data caused by component loosening during flight. Attached Figure Description
[0020] Figure 1 This is a perspective view of the aircraft components of this utility model;
[0021] Figure 2 The three-dimensional body of the unmanned aerial vehicle of this utility model Figure 1 ;
[0022] Figure 3 The three-dimensional body of the unmanned aerial vehicle of this utility model Figure 2 ;
[0023] Figure 4 This is a three-dimensional view of the main inspection structure of this utility model.
[0024] In the diagram: 1. Aircraft component; 2. Top-mounted inspection component; 3. Modular assembly component; 4. Bottom-mounted inspection component; 11. UAV main body; 12. UAV main controller; 13. Connecting arm; 14. Rotor assembly; 15. First slot; 16. Second slot; 17. Fixing bracket; 18. Shaft hole; 19. Threaded hole; 110. UAV support frame; 21. Buckle; 22. First detector; 23. High-definition optical camera; 24. Locking block; 31. Threaded connecting column; 32. Upper limit plate; 33. Connecting bolt; 34. Rotating block; 35. Bracket; 41. Second detector; 42. Infrared thermal imager; 43. Ultraviolet imager; 44. Gas sensor. Detailed Implementation
[0025] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.
[0026] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In addition, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0027] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0028] It should be noted that the rotor assembly 14, high-definition optical camera 23, infrared thermal imager 42, ultraviolet imager 43, and gas sensor 44 are existing technologies and are common knowledge to those skilled in the art, and will not be described in detail here.
[0029] Please see Figures 1-4 In this embodiment of the utility model, a modular quick-assembly inspection drone includes an aircraft component 1, which is equipped with a top-mounted inspection component 2, a modular assembly component 3, and a bottom-mounted inspection component 4.
[0030] The aircraft component 1 includes a drone main body 11, which houses a drone main controller 12 for processing detection data, controlling flight, and coordinating with other components. Connecting arms 13 are evenly distributed around the drone main body 11, with a rotor assembly 14 mounted at the end of each connecting arm 13 furthest from the main body, providing flight power to the drone. The top of the drone main body 11 has a first slot 15 and a second slot 16 for engaging with the top-mounted inspection component 2. Fixing frames 17 are fixedly connected to both sides of the bottom of the drone main body 11, with shaft holes 18 on the front and rear sides of the fixing frames 17 to support the rotational connection of the modular assembly component 3. Four threaded holes 19 are arranged in a rectangular array at the center of the bottom of the drone main body 11 for fastening with the threaded connecting posts 31 of the modular assembly component 3. The drone main body 11 is also equipped with a drone support frame 110 for support and protection during takeoff and landing.
[0031] The top-mounted inspection component 2 includes a first detector 22. The bottom of the first detector 22 is provided with a card block 24 that is adapted to the first card slot 15 and a buckle 21 that is adapted to the second card slot 16. The top-mounted inspection component 2 can be quickly installed by the card block 24 and the buckle 21 engaging. High-definition optical cameras 23 are installed at the front and rear ends of the first detector 22 for collecting high-definition visible light images of the inspection area.
[0032] The modular assembly component 3 includes an upper limit plate 32. Threaded connecting posts 31, which are adapted to threaded holes 19, are rotatably connected to the four corners of the top of the upper limit plate 32. By tightening the threaded connecting posts 31, the modular assembly component 3 can be quickly fastened to the UAV main body 11. The modular assembly component 3 also has a rotating block 34 that rotatably engages with the shaft hole 18 of the fixing frame 17. Connecting bolts 33, which rotatably engage with the shaft hole 18, are fixedly connected to the front and rear ends of the rotating block 34, further improving the stability of the connection between the modular assembly component 3 and the UAV main body 11. A bracket 35 is fixedly connected to the rotating block 34 to support the bottom-mounted inspection component 4.
[0033] The bottom-mounted inspection component 4 includes a second detector 41. The second detector 41 is limited and secured above by an upper limit plate 32 and below by two brackets 35, achieving stable clamping in both directions. An infrared thermal imager 42 is installed on the front side of the bottom of the second detector 41 to detect abnormal temperature conditions of the inspection target. An ultraviolet imager 43 and a gas sensor 44 are installed on the rear side of the bottom of the second detector 41. The ultraviolet imager 43 is used to identify ultraviolet signals such as corona discharge, and the gas sensor 44 is used to detect the composition and concentration of ambient gases.
[0034] There are four rotor assemblies 14, which are distributed in a cross-shaped symmetrical pattern around the main body 11 of the drone, making the drone flight more stable and the power output more balanced.
[0035] There are two buckles 21, both of which are U-shaped. The two buckles 21 are respectively engaged with the corresponding second slots 16. The U-shaped structure improves the stability and guidance of the engagement, making it easy to align and install quickly.
[0036] There are four threaded connecting posts 31, which are threadedly connected to the four threaded holes 19 at the bottom of the UAV main body 11. Through the synergistic effect of the four threaded connecting posts 31, the connection between the modular assembly component 3 and the UAV main body 11 is ensured.
[0037] An anti-loosening washer is provided at the joint between the nut of the connecting bolt 33 and the outer wall of the corresponding side fixing frame 17 to prevent the connecting bolt 33 from loosening due to vibration during the flight of the drone, thereby improving the connection stability.
[0038] The inner wall of the bracket 35 and the bottom wall of the upper limit plate 32 are both provided with anti-slip texture to increase the friction with the bottom-mounted inspection component 4 and prevent the bottom-mounted inspection component 4 from sliding and shifting.
[0039] The drone support frame 110 has two connecting arms 13, each fixedly connected to its corresponding side at the top. The drone support frame 110 is fitted with a shock-absorbing rubber sleeve on the outside, which plays a buffering and shock-absorbing role when the drone takes off and lands, protecting the fuselage and components.
[0040] The working principle of this utility model is as follows: Before carrying out inspection operations, the top-mounted inspection component 2 and the bottom-mounted inspection component 4 can be quickly assembled according to the inspection requirements.
[0041] Assemble the top-mounted inspection component 2, align the locking block 24 at the bottom of the first detector 22 with the first slot 15 of the drone main body 11, and align the buckle 21 with the second slot 16. Press down to make the locking block 24 and the buckle 21 respectively snap into the first slot 15 and the second slot 16, thus completing the quick installation of the top-mounted inspection component 2.
[0042] To assemble the bottom-mounted inspection component 4, first align the threaded connecting post 31 of the modular assembly component 3 with the threaded hole 19 of the UAV main body 11 and tighten it, so that the connecting bolt 33 of the rotating block 34 passes into the shaft hole 18 of the fixing frame 17; then place the second detector 41 of the bottom-mounted inspection component 4 on the bracket 35 and fix it by the bidirectional clamping of the upper limit plate 32 and the bracket 35.
[0043] During flight, the rotor assembly 14 provides flight power, the top-mounted high-definition optical camera 23 acquires visible light images, the bottom-mounted infrared thermal imager 42 detects temperature anomalies, the ultraviolet imager 43 identifies ultraviolet signals, and the gas sensor 44 detects gas parameters; the detection data are processed by the UAV main controller 12 and then transmitted to the ground.
[0044] When the inspection is completed or the testing components need to be replaced, the components can be quickly disassembled by reversing the operation, which facilitates maintenance and replacement.
[0045] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A modular quick-assembly inspection drone, comprising an aircraft component (1), wherein the aircraft component (1) is configured with a top-mounted inspection component (2), a modular assembly component (3), and a bottom-mounted inspection component (4), characterized in that: The aircraft assembly (1) includes a drone main body (11), a drone main controller (12) is provided inside the drone main body (11), connecting arms (13) are evenly distributed around the drone main body (11), a rotor assembly (14) is installed at the end of the connecting arm (13) away from the drone main body (11), a first slot (15) and a second slot (16) are provided at the top of the drone main body (11), a fixing frame (17) is fixedly connected to both sides of the bottom end of the drone main body (11), the fixing frame (17) has shaft holes (18) on the front and rear sides, four threaded holes (19) are provided in a rectangular array at the center of the bottom end of the drone main body (11), and the drone main body (11) is equipped with a drone support frame (110). The top-mounted inspection component (2) includes a first detector (22), the bottom of which is provided with a card block (24) adapted to the first card slot (15) and a buckle (21) adapted to the second card slot (16), and a high-definition optical camera (23) is installed at the front and rear ends of the first detector (22). The modular assembly component (3) includes an upper limit plate (32), and the upper limit plate (32) has four corners at the top of the upper limit plate (32) rotatably connected to threaded connecting columns (31) adapted to threaded holes (19). The modular assembly component (3) also has a rotating block (34) rotatably engaged with the shaft hole of the fixing frame (17). The rotating block (34) has connecting bolts (33) rotatably engaged with the shaft hole (18) fixedly connected at both ends. The rotating block (34) is fixedly connected to a bracket (35). The bottom-mounted inspection component (4) includes a second detector (41). The second detector (41) is limited and secured above by an upper limit plate (32), and the second detector (41) is limited and secured below by two brackets (35). An infrared thermal imager (42) is installed on the front side of the bottom end of the second detector (41), and an ultraviolet imager (43) and a gas sensor are installed on the rear side of the bottom end of the second detector (41).
2. The modular quick-assembly inspection drone according to claim 1, characterized in that: The rotor assembly (14) is provided in four parts, which are distributed in a cross-shaped symmetrical arrangement around the main body (11) of the UAV.
3. The modular quick-assembly inspection drone according to claim 1, characterized in that: The buckle (21) has two U-shaped buckles, and the two buckles (21) are respectively engaged with the corresponding second slot (16).
4. The modular quick-assembly inspection drone according to claim 1, characterized in that: The threaded connecting post (31) is provided in four parts, and is threadedly connected to the four threaded holes (19) at the bottom of the UAV main body (11).
5. A modular quick-assembly inspection drone according to claim 1, characterized in that: The nut of the connecting bolt (33) is provided with an anti-loosening washer at the joint with the outer wall of the corresponding side fixing bracket (17).
6. A modular quick-assembly inspection drone according to claim 1, characterized in that: The inner wall of the bracket (35) and the bottom wall of the upper limit plate (32) are both provided with anti-slip texture.
7. A modular quick-assembly inspection drone according to claim 1, characterized in that: The drone support frame (110) has two connecting arms (13) with their top ends fixedly connected to their corresponding sides. The drone support frame (110) is fitted with a shock-absorbing rubber sleeve on its outer side.