Automatic noodle fan bundling device
Patent Information
- Application Number
- CN202521864515.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-01
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-09-01
AI Technical Summary
捆状粉丝的制作方式是将粉丝条折弯后进行打捆成卷,传统的手动打捆方式效率低而且易造成人员手部戳伤,为了提升加工效率和降低对人员的伤害,我方提供一种粉丝自动打捆设备
1.本实用新型公开的粉丝自动打捆设备,采用电机提供动力源,相对于气缸式设计,减少了气体压缩装置的配置,而且Z轴下压机构、Y轴内压机构共用一个电机,通过传动轴和摆臂的组合分配动力,结构设计合理且节能高效。
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Figure CN224645218U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of vermicelli processing equipment, specifically to an automatic vermicelli bundling device. Background Technology
[0002] Vermicelli is characterized by its small diameter, which makes it hard after drying or sun-drying. Packaging it in strips makes the bags prone to tearing. Furthermore, influenced by market trends regarding vermicelli consumption, bundled vermicelli has emerged. The production method for bundled vermicelli involves bending the vermicelli strips and then bundling them into rolls. Traditional manual bundling methods are inefficient and prone to causing hand injuries. To improve processing efficiency and reduce worker injuries, we provide an automated vermicelli bundling device.
[0003] Therefore, overcoming the aforementioned technical problems and defects has become a key issue that needs to be addressed. Utility Model Content
[0004] The purpose of this invention is to provide an automatic rice noodle bundling device to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: an automatic rice noodle bundling device, comprising a device frame, an X-axis pushing mechanism, a Z-axis pressing mechanism, a Y-axis internal pressing mechanism, and a bundling mechanism; A hopper is installed on the equipment frame, and a material inlet is set at the left end of the hopper. A main drive motor and a main transmission assembly are installed on the equipment frame. The main transmission assembly includes a main transmission shaft one and a main transmission shaft two. The output shaft of the main drive motor is connected to the main transmission shaft one through a belt pulley transmission pair. The main transmission shaft one and the main transmission shaft two are connected to each other through a belt pulley transmission pair. One end of the main transmission shaft two is fixedly connected to a swing arm one, and the other end is fixedly connected to a swing arm two. The X-axis pushing mechanism is located on the left side of the hopper and includes an X-axis pushing drive motor, an X-axis transmission assembly, and an X-axis pushing plate. The X-axis pushing drive motor is assembled and connected inside the equipment frame. The X-axis transmission assembly includes an X-axis pushing drive wheel and an X-axis pushing driven wheel. The output shaft of the X-axis pushing drive motor is coaxially fixed with the X-axis pushing drive wheel. The X-axis pushing drive wheel and the X-axis pushing driven wheel are connected by an X-axis pushing synchronous belt. The left end of the X-axis pushing plate is equipped with an assembly plate that is linked to the X-axis pushing synchronous belt. The right end of the X-axis pushing plate squeezes the vermicelli in the hopper from left to right. The Z-axis pressing mechanism includes a Z-axis slide rail and a pressure rod. A lifting plate is slidably connected to the Z-axis slide rail. A Z-axis drive motor and a horizontal guide rail are fixedly connected to the lifting plate. A first swing arm is connected to the lifting plate through a ball joint rod. Both ends of the ball joint rod are rotatably connected to the first swing arm and the lifting plate, respectively. The output shaft of the Z-axis drive motor is fixedly connected to a third swing arm. A horizontal slide plate is set on the horizontal guide rail. The third swing arm is connected to the horizontal slide plate through a ball joint rod. Both ends of the ball joint rod are rotatably connected to the third swing arm and the horizontal slide plate, respectively. The pressure rod is fixedly connected to the horizontal slide plate. The equipment frame is provided with clearance holes that match the pressure rod. The Y-axis internal pressure mechanism includes a swing arm four and a Y-axis pressure plate. The upper end of the swing arm four is rotatably connected to the equipment frame, and a pull rod is fixedly connected to the swing arm four. The upper end of the Y-axis pressure plate is rotatably connected to the equipment frame, and the lower end of the Y-axis pressure plate is provided with an elongated hole that slides with the pull rod. A ball joint rod four is provided between the swing arm two and the pull rod, and the two ends of the ball joint rod four are rotatably connected to the swing arm two and the pull rod respectively. The bundling mechanism is located on the right side of the hopper. The bundling mechanism includes a bundling drive motor, a drive gear, and a gear ring. The output shaft of the bundling drive motor is coaxially fixed with the drive gear. The drive gear meshes with the gear ring for transmission. A threading plate is installed on the gear ring.
[0006] Furthermore, an outward-folding feed guide plate is installed on the outer left side of the hopper.
[0007] Furthermore, a material inlet 2 is provided at the upper end of the silo, and an adjusting baffle is provided inside the material inlet 2. A vertical plate is fixedly connected to the upper end of the adjusting baffle, and a positioning screw is provided on the vertical plate. Multiple adjusting holes are arranged side by side on the equipment frame. The size of the material inlet 2 can be adjusted by adjusting the positioning screw on the vertical plate and the adjusting holes at different positions.
[0008] Furthermore, an arc-shaped groove is provided at one end of the X-axis push plate that extends into the hopper.
[0009] Furthermore, the X-axis pushing mechanism also includes a limiting component, which includes two sets of limiting rollers arranged vertically. The right end of the X-axis push plate passes through the gap between the two sets of limiting rollers. The gap between the two sets of limiting rollers is greater than the thickness of the X-axis push plate and less than the total thickness of the X-axis push plate and the assembly plate.
[0010] Furthermore, a vertical slide rail is fixedly connected to the equipment frame, and a drive plate is slidably connected to the vertical slide rail. The right end of the bottom plate of the hopper is fixedly connected to the drive plate. The drive plate and the fourth swing arm are connected by a connecting rod. The two ends of the connecting rod are rotatably connected to the drive plate and the fourth swing arm, respectively. When the fourth swing arm swings inward, it pushes the drive plate and the bottom plate of the hopper to move upward through the connecting rod.
[0011] Compared with the prior art, the beneficial effects of this utility model are: 1. The automatic gluten bundling device disclosed in this utility model uses an electric motor as the power source. Compared with the cylinder design, it reduces the configuration of the gas compression device. Moreover, the Z-axis pressing mechanism and the Y-axis internal pressing mechanism share a single motor. Power is distributed through the combination of the transmission shaft and the swing arm. The structure is reasonably designed and energy-efficient.
[0012] 2. The automatic rice noodle bundling equipment disclosed in this utility model has a material inlet 2 whose size is the final length of the rice noodle roll. This utility model can adjust the size of the material inlet 2 by configuring an adjustable baffle 17, so as to adapt to the processing of rice noodle rolls of different specifications. Attached Figure Description
[0013] Figure 1 This is a perspective view of the present invention from the upper left corner; Figure 2 for Figure 1 Enlarged view of section A (labeled A); Figure 3 This is a perspective view of the present invention from the lower right corner. Figure 4 This is a perspective view of the present invention from the upper right corner. Figure 5 This is a perspective view of the rear of this utility model.
[0014] Explanation of key component symbols: 10-Equipment frame, 11-Hopper, 111-Base plate, 12-Main drive motor, 13-Main drive shaft II, 14-Swing arm I, 15-Swing arm II, 16-Outward-folding feed guide plate, 17-Adjusting baffle, 18-Vertical plate, 19-Avoidance hole.
[0015] 21-X-axis push drive motor, 22-X-axis push plate, 23-X-axis push drive wheel, 24-X-axis push driven wheel, 25-assembly plate, 26-limit roller.
[0016] 31-Z-axis slide rail, 32-pressure rod, 33-lifting plate, 34-Z-axis drive motor, 35-horizontal guide rail, 36-ball head rod one, 37-swing arm three, 38-horizontal slide plate.
[0017] 41-Swing arm four, 42-Y-axis pressure plate, 43-Tether rod, 44-Long strip hole, 45-Ball head rod four.
[0018] 51-Bundling drive motor, 52-Drive gear, 53-Gear ring, 54-Threading plate; 61-Vertical slide rail, 62-Drive plate, 63-Connecting rod. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0020] Please see Figures 1 to 5 This utility model provides an automatic rice noodle bundling device, including a device frame, an X-axis pushing mechanism, a Z-axis pressing mechanism, a Y-axis internal pressing mechanism, and a bundling mechanism; A hopper 11 is mounted on the equipment frame 10. A material inlet 1 is located at the left end of the hopper 11. A main drive motor 12 and a main transmission assembly are mounted on the equipment frame 10. The main transmission assembly includes a main transmission shaft 1 and a main transmission shaft 2 13. The output shaft of the main drive motor 12 is connected to the main transmission shaft 1 via a pulley drive pair. The main transmission shaft 1 and the main transmission shaft 2 13 are also connected via a pulley drive pair. One end of the main transmission shaft 2 13 is fixedly connected to a swing arm 14, and the other end is fixedly connected to a swing arm 2 15. An outward-folding feed guide plate 16 is located on the outer side of the left end of the hopper 11. A material inlet 2 is located at the upper end of the hopper 11. An adjusting baffle 17 is located inside the material inlet 2. A vertical plate 18 is fixedly connected to the upper end of the adjusting baffle 17. A positioning screw is mounted on the vertical plate 18. Multiple adjusting holes are arranged side-by-side on the equipment frame 10. The size of the material inlet 2 is adjusted by adjusting the positioning screw on the vertical plate 18 in conjunction with the adjusting holes at different positions.
[0021] The X-axis pushing mechanism is located on the left side of the hopper 11 and includes an X-axis pushing drive motor 21, an X-axis transmission assembly, an X-axis push plate 22, and a limiting assembly. The X-axis pushing drive motor 21 is mounted and connected inside the equipment frame 10. The X-axis transmission assembly includes an X-axis pushing drive wheel 23 and an X-axis pushing driven wheel 24. The output shaft of the X-axis pushing drive motor 21 is coaxially fixed with the X-axis pushing drive wheel 23. The X-axis pushing drive wheel 23 and the X-axis pushing driven wheel 24 are connected by an X-axis pushing synchronous belt (not shown in the figure). The left end of the X-axis push plate 22 is provided with an assembly plate 25 that is linked with the X-axis pushing synchronous belt. The right end of the X-axis push plate 22 squeezes the vermicelli in the hopper 11 from left to right. An arc-shaped groove is provided at one end of the X-axis push plate 22 that extends into the hopper 11. The limiting assembly includes two sets of limiting rollers 26 arranged vertically. The right end of the X-axis push plate 22 passes through the gap between the two sets of limiting rollers 26. The gap between the two sets of limiting rollers 26 is greater than the thickness of the X-axis push plate 22 and less than the total thickness of the X-axis push plate 22 and the assembly plate.
[0022] The Z-axis pressing mechanism includes a Z-axis slide rail 31 and a pressure rod 32. A lifting plate 33 is slidably connected to the Z-axis slide rail 31. A Z-axis drive motor 34 and a horizontal guide rail 35 are fixedly connected to the lifting plate 33. A swing arm 14 is connected to the lifting plate 33 via a ball joint rod 36. Both ends of the ball joint rod 36 are rotatably connected to both the swing arm 14 and the lifting plate 33. The output shaft of the Z-axis drive motor 34 is fixedly connected to a swing arm 37. A horizontal slide plate 38 is provided on the horizontal guide rail 35. A ball joint rod 2 is connected to the swing arm 37 and the horizontal slide plate 38 via a ball joint rod 38. Both ends of the ball joint rod 2 are rotatably connected to both the swing arm 37 and the horizontal slide plate 38. The pressure rod 32 is fixedly connected to the horizontal slide plate 38. An obstacle hole 19 adapted to the pressure rod 32 is provided on the equipment frame 10.
[0023] The Y-axis internal pressure mechanism includes a swing arm 41 and a Y-axis pressure plate 42. The upper end of the swing arm 41 is rotatably connected to the equipment frame 10. A pull rod 43 is fixedly connected to the swing arm 41. The upper end of the Y-axis pressure plate 42 is rotatably connected to the equipment frame 10. The lower end of the Y-axis pressure plate 42 is provided with an elongated hole 44 that slides with the pull rod 43. A ball joint rod 45 is provided between the swing arm 15 and the pull rod 43. The two ends of the ball joint rod 45 are rotatably connected to the swing arm 15 and the pull rod 43, respectively.
[0024] The bundling mechanism is located on the right side of the hopper 11. The bundling mechanism includes a bundling drive motor, a drive gear 51 and a gear ring 52. The output shaft of the bundling drive motor is coaxially fixed with the drive gear 51. The drive gear 51 meshes with the gear ring 52 for transmission. A threading plate 53 is provided on the gear ring 52.
[0025] As a preferred embodiment, a vertical slide rail 61 is installed on the equipment frame 10, and a drive plate 62 is slidably connected to the vertical slide rail 61. The right end of the bottom plate 111 of the hopper 11 is fixedly connected to the drive plate 62. The drive plate 62 and the swing arm 41 are connected by a connecting rod 63. The two ends of the connecting rod 63 are rotatably connected to the drive plate 62 and the swing arm 41, respectively. When the swing arm 41 swings inward, it pushes the drive plate 62 upward through the connecting rod 63. The drive plate 62 drives the bottom plate 111 to squeeze the vermicelli roll upward, making the vermicelli roll more compact.
[0026] The working principle of the automatic rice noodle bundling device disclosed in this embodiment is as follows: Feeding: Place the cut vermicelli at the left end of the feed hopper 11. The outward-folding feed guide plate 16 provides a guide for the vermicelli to slide down. The left end of the vermicelli rests on the vertical plate 27 at the right end of the X-axis push plate 22, and the right end rests on the adjusting baffle 17. It should be noted that by adjusting the positioning screws on the vertical plate 18 and the adjustment holes at different positions, the position of the adjusting baffle 17 can be moved, thereby adjusting the size of the material inlet 2.
[0027] Downward pressure: The output shaft of the Z-axis drive motor 34 drives the swing arm 37 to rotate circumferentially. The swing arm 37 drives the horizontal slide plate 38 to move along the horizontal guide rail 35 through the ball head rod 2. The pressure rod 32 extends out from the clearance hole 19. The main drive shaft 13 drives the swing arm 14 to rotate circumferentially. The ball head rod 1 pulls the lifting plate 33 downward. The pressure rod 32 presses the middle of the vermicelli downward, performs initial pressing and positioning of the vermicelli, and makes its left end vertical.
[0028] Bending: The X-axis push drive motor 21 drives the X-axis push plate 22 to move to the right through the X-axis transmission assembly and the mounting plate 25, bending the left end of the vermicelli to the right. During this process, the pressure rod 32 is located below the X-axis push plate 22, and the two parts do not interfere with each other. As the X-axis push plate 22 moves to the right, the pressure rod 32 moves into the clearance hole 19. As the X-axis push plate 22 pushes the vermicelli to the right, the right end of the vermicelli bends to the left under the obstruction of the adjusting baffle 17.
[0029] Internal pressure: When the fan moves to the inside of the Y-axis pressure plate 42, the swing arm 15 rotates axially, driving the pull rod 43 to move inward, thus applying internal pressure to the fan.
[0030] Bundling: The bundling mechanism wraps the rope around the outside of the vermicelli roll, and the knotting device located behind it cuts the knot of the rope.
[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An automatic bundling apparatus for fans, characterized in that: It includes an equipment frame, an X-axis pushing mechanism, a Z-axis pressing mechanism, a Y-axis internal pressing mechanism, and a bundling mechanism; A hopper is installed on the equipment frame, and a material inlet is set at the left end of the hopper. A main drive motor and a main transmission assembly are installed on the equipment frame. The main transmission assembly includes a main transmission shaft one and a main transmission shaft two. The output shaft of the main drive motor is connected to the main transmission shaft one through a belt pulley transmission pair. The main transmission shaft one and the main transmission shaft two are connected to each other through a belt pulley transmission pair. One end of the main transmission shaft two is fixedly connected to a swing arm one, and the other end is fixedly connected to a swing arm two. The X-axis pushing mechanism is located on the left side of the hopper and includes an X-axis pushing drive motor, an X-axis transmission assembly, and an X-axis pushing plate. The X-axis pushing drive motor is assembled and connected inside the equipment frame. The X-axis transmission assembly includes an X-axis pushing drive wheel and an X-axis pushing driven wheel. The output shaft of the X-axis pushing drive motor is coaxially fixed with the X-axis pushing drive wheel. The X-axis pushing drive wheel and the X-axis pushing driven wheel are connected by an X-axis pushing synchronous belt. The left end of the X-axis pushing plate is equipped with an assembly plate that is linked to the X-axis pushing synchronous belt. The right end of the X-axis pushing plate squeezes the vermicelli in the hopper from left to right. The Z-axis pressing mechanism includes a Z-axis slide rail and a pressure rod. A lifting plate is slidably connected to the Z-axis slide rail. A Z-axis drive motor and a horizontal guide rail are fixedly connected to the lifting plate. A first swing arm is connected to the lifting plate through a ball joint rod. Both ends of the ball joint rod are rotatably connected to the first swing arm and the lifting plate, respectively. The output shaft of the Z-axis drive motor is fixedly connected to a third swing arm. A horizontal slide plate is set on the horizontal guide rail. The third swing arm is connected to the horizontal slide plate through a ball joint rod. Both ends of the ball joint rod are rotatably connected to the third swing arm and the horizontal slide plate, respectively. The pressure rod is fixedly connected to the horizontal slide plate. The equipment frame is provided with clearance holes that match the pressure rod. The Y-axis internal pressure mechanism includes a swing arm four and a Y-axis pressure plate. The upper end of the swing arm four is rotatably connected to the equipment frame, and a pull rod is fixedly connected to the swing arm four. The upper end of the Y-axis pressure plate is rotatably connected to the equipment frame, and the lower end of the Y-axis pressure plate is provided with an elongated hole that slides with the pull rod. A ball joint rod four is provided between the swing arm two and the pull rod, and the two ends of the ball joint rod four are rotatably connected to the swing arm two and the pull rod respectively. The bundling mechanism is located on the right side of the hopper. The bundling mechanism includes a bundling drive motor, a drive gear, and a gear ring. The output shaft of the bundling drive motor is coaxially fixed with the drive gear. The drive gear meshes with the gear ring for transmission. A threading plate is installed on the gear ring.
2. The automatic bean sprout bundling apparatus according to claim 1, characterized in that: An outward-folding feed guide plate is installed on the outer left side of the hopper.
3. The automatic bean sprout bundling apparatus according to claim 1, characterized in that: Material inlet 2 is provided at the upper end of the silo. An adjusting baffle is provided inside material inlet 2. A vertical plate is fixedly connected to the upper end of the adjusting baffle. A positioning screw is provided on the vertical plate. Multiple adjusting holes are arranged side by side on the equipment frame. The size of material inlet 2 can be adjusted by adjusting the positioning screw on the vertical plate and the adjusting holes at different positions.
4. The automatic bean sprout bundling apparatus according to claim 1, characterized in that: An arc-shaped groove is provided at one end of the X-axis push plate that extends into the hopper.
5. The automatic bean sprout bundling apparatus according to claim 1, characterized in that: The X-axis pushing mechanism also includes a limiting component, which includes two sets of limiting rollers arranged vertically. The right end of the X-axis push plate passes through the gap between the two sets of limiting rollers. The gap between the two sets of limiting rollers is greater than the thickness of the X-axis push plate and less than the total thickness of the X-axis push plate and the assembly plate.
6. The automatic bean sprout bundling apparatus according to claim 1, wherein: The vertical slide rail is fixedly connected to the equipment frame, the driving plate is slidably connected to the vertical slide rail, the right end of the bottom plate of the material bin is fixedly connected to the driving plate, the driving plate and the swing arm four are connected through the connecting rod, the two ends of the connecting rod are respectively rotatably connected to the driving plate and the swing arm four, and when the swing arm four swings inward, the driving plate and the bottom plate of the material bin are pushed upward through the connecting rod.