Vertical vacuum packaging machine
Patent Information
- Application Number
- CN202521364852.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-01
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-07-01
AI Technical Summary
[0004]然而,由于化工原料包沉重,操作人员需反复将空袋抬升至设备高位的真空包装工位,并在真空封装后手动搬离成品包,单次搬运重量可达数十斤,工人劳动强度高,同时,人工搬运速度受限,难以匹配设备的理论封装效率,导致整线产能浪费
1.本实用新型通过设置输送机构和真空包装机构,利用灌装机将原料装入包袋内,输送机构利用输送带输送未封口的原料包,将未封口的原料包输送到真空包装工位,操作人员整理原料包的开口,使原料的开口与抽空真空组件对接,利用抽真空组件用于对原料包进行抽真空,接着,利用封口组件将原料包的开口密封,无需人工抬升原料包,极大降低了工人劳动强度,提高设备自动化程度。
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Figure CN224645231U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of packaging equipment, and in particular to a vertical vacuum packaging machine. Background Technology
[0002] In the chemical production field, many powdery, granular, or lumpy raw materials need to be vacuum-packed to isolate them from air and moisture, ensuring the stability of the products during transportation and storage.
[0003] Currently, the mainstream vertical vacuum packaging machines on the market can vacuum package chemical raw materials. During the vacuum packaging process, the operator places the raw material package filled with raw materials on the vacuum packaging work platform. Then, the opening of the raw material package is connected to the vacuum tube of the vacuum packaging machine. The vacuum packaging machine performs vacuuming and sealing operations in sequence. Finally, the operator unloads the sealed raw material package from the work platform.
[0004] However, due to the weight of the chemical raw material packages, operators need to repeatedly lift the empty bags to the vacuum packaging station at the top of the equipment and manually remove the finished packages after vacuum sealing. The weight of each handling can reach tens of kilograms, resulting in high labor intensity for workers. At the same time, the speed of manual handling is limited and it is difficult to match the theoretical packaging efficiency of the equipment, leading to a waste of the entire production line capacity. Utility Model Content
[0005] This invention aims to solve at least one of the technical problems existing in the prior art. To this end, this invention proposes a vertical vacuum packaging machine that eliminates the need to lift or unload raw material packages, thus reducing the labor intensity of operators.
[0006] A vertical vacuum packaging machine according to an embodiment of the present invention includes: a conveying mechanism, including a conveyor belt and a first motor that drives the conveyor belt to rotate, the conveyor belt being used to convey unsealed raw material packages; a vacuum packaging mechanism, including a vacuuming component and a sealing component, the vacuuming component being used to vacuum the raw material packages, and the sealing component being used to seal the opening of the raw material packages; a flipping mechanism, including a flipping frame, rollers arranged side by side on the flipping frame, and a power component that drives the flipping frame to rotate, the flipping frame being located below the vacuum component, the flipping frame being able to be arranged horizontally or inclined, the rollers being arranged at the discharge end of the conveyor belt, when the flipping frame is in a horizontal state, the rollers being able to receive raw material packages from the conveyor belt, and when the flipping frame is in an inclined state, the rollers being able to unload the raw material packages; and a receiving mechanism, including a conveying roller and a second motor that drives the conveying roller to rotate, the conveying roller being located below the roller and being used to convey sealed raw material packages.
[0007] A vertical vacuum packaging machine according to an embodiment of the present invention has at least the following beneficial effects: 1. This utility model, by setting up a conveying mechanism and a vacuum packaging mechanism, uses a filling machine to fill raw materials into bags, and the conveying mechanism uses a conveyor belt to transport unsealed raw material bags to the vacuum packaging station. The operator arranges the opening of the raw material bag so that the opening of the raw material bag is connected to the vacuum assembly. The vacuum assembly is used to evacuate the raw material bag. Then, the sealing assembly seals the opening of the raw material bag. There is no need to manually lift the raw material bag, which greatly reduces the labor intensity of workers and improves the automation level of the equipment.
[0008] 2. This utility model, by setting up a tilting frame, rollers, and a power component, uses the power component to drive the tilting frame to rotate, making the tilting frame horizontal. The raw material packages on the conveyor belt can enter above the rollers. The raw material packages move on the rollers, greatly reducing the resistance encountered by the raw material packages, allowing them to move to the vacuum packaging position. After the raw materials are vacuum packaged, the tilting frame rotates at a certain angle, making it tilted. Under the action of gravity, the raw material packages slide down freely, and the rollers roll and transport the raw material packages. The conveyor rollers can receive the raw material packages and transport them to the next process. Thus, there is no need for manual unloading of the raw material packages, which greatly reduces the labor intensity of workers, improves the automation level of the equipment, and greatly improves the efficiency of vacuum packaging.
[0009] According to an embodiment of the present invention, a vertical vacuum packaging machine includes a flipping mechanism comprising a support, the support having two side plates and a rotating shaft disposed between the two side plates, the two side plates being located on opposite sides of the conveyor belt, and the flipping frame being mounted on the rotating shaft.
[0010] According to an embodiment of the present utility model, a vertical vacuum packaging machine is provided, wherein the power component is a first cylinder, a connecting rod is provided on one of the side plates, a suspension rod is provided at the end of the rotating shaft, one end of the cylinder is hinged to the connecting rod, and the other end of the cylinder is hinged to the suspension rod.
[0011] According to an embodiment of the present invention, a vertical vacuum packaging machine is provided between the two side plates. The limiting rod is located on the side of the flipping frame away from the rotating shaft and is used to limit the position of the raw material package.
[0012] A vertical vacuum packaging machine according to an embodiment of the present invention further includes a support assembly, the support assembly including a lifting block and a second cylinder for driving the lifting block to rise and fall, the lifting block being disposed away from the rotating shaft and used to abut against the bottom of the flipping frame.
[0013] According to an embodiment of the present invention, a vertical vacuum packaging machine is provided with a photoelectric proximity switch on one side of the material discharge end of the conveyor belt, and the photoelectric proximity switch is used to detect the position of the raw material package.
[0014] According to an embodiment of the present invention, a vertical vacuum packaging machine is provided with guide plates on both horizontal sides of the conveyor belt. The guide plates are used to limit the position of the raw material package to prevent the raw material package from deviating from the conveyor belt.
[0015] According to an embodiment of the present invention, a vertical vacuum packaging machine includes a vacuuming assembly comprising a vacuuming tube and a third cylinder for driving the vacuuming tube to rise and fall. The vacuuming tube is used to insert into the opening of the raw material package.
[0016] According to an embodiment of the present utility model, a vertical vacuum packaging machine is provided, wherein the vacuum packaging mechanism further includes a clamping assembly, the clamping assembly includes a first clamping plate, a second clamping plate, and a fourth cylinder that drives the second clamping plate to move horizontally, the second clamping plate and the first clamping plate clamp the opening of the raw material package relative to each other, and an avoidance groove is provided between the second clamping plate and the first clamping plate to avoid the air extraction tube.
[0017] According to an embodiment of the present invention, a vertical vacuum packaging machine includes a sealing assembly comprising a first sealing strip and a second sealing strip located below a clamping assembly, and a fifth cylinder for moving the second sealing strip. The first sealing strip and the second sealing strip clamp the opening of the raw material package to heat and seal the opening of the raw material package.
[0018] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0020] Figure 1 This is a schematic diagram of the structure of a vertical vacuum packaging machine according to an embodiment of the present utility model; Figure 2 for Figure 1 A side view of a vertical vacuum packaging machine is shown. Figure 3 for Figure 1 A top view of a vertical vacuum packaging machine is shown. Figure 4 for Figure 1 A schematic diagram of the structure of a vertical vacuum packaging machine with its tilting frame in a horizontal state is shown. Figure 5 for Figure 1The diagram shows a structural schematic of a tilting frame of a vertical vacuum packaging machine in an inclined state.
[0021] Reference numerals: 100-Conveyor belt, 110-First motor, 120-Tilting frame, 130-Roller, 140-Conveying roller, 150-Second motor, 160-Side plate, 170-Rotating shaft, 180-Connecting rod, 190-First cylinder, 200-Suspension rod, 210-Lifting block, 220-Second cylinder, 230-Limit rod, 240-Photoelectric proximity switch, 250-Guide plate, 260-Evacuation pipe, 270-Third cylinder, 280-First clamping plate, 290-Second clamping plate, 300-Fourth cylinder, 310-First sealing strip, 320-Second sealing strip, 330-Fifth cylinder. Detailed Implementation
[0022] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.
[0023] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0024] In the description of this utility model, "several" means one or more, "multiple" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. If "first" and "second" are mentioned, it is only for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance or implicitly indicating the number of indicated technical features or the order of the indicated technical features.
[0025] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation, connection, and linkage" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0026] A vertical vacuum packaging machine according to an embodiment of the present invention is described below with reference to the accompanying drawings.
[0027] Reference Figure 1 The present invention aims to provide an embodiment of a vertical vacuum packaging machine.
[0028] A vertical vacuum packaging machine according to an embodiment of this utility model, referring to... Figure 1 , Figure 4 and Figure 5 It includes a conveying mechanism and a vacuum packaging mechanism. The conveying mechanism includes a conveyor belt 100 and a first motor 110 that drives the conveyor belt 100 to rotate. The conveyor belt 100 is used to convey unsealed raw material packages. The vacuum packaging mechanism includes a vacuuming component and a sealing component. The vacuuming component is used to vacuum the raw material packages, and the sealing component is used to seal the opening of the raw material packages.
[0029] Understandably, this utility model, by setting up a conveying mechanism and a vacuum packaging mechanism, uses a filling machine to fill raw materials into bags, and the conveying mechanism uses a conveyor belt 100 to transport unsealed raw material bags to the vacuum packaging station. The operator arranges the opening of the raw material bag so that the opening of the raw material bag is connected to the vacuum assembly. The vacuum assembly is used to evacuate the raw material bag. Then, the sealing assembly seals the opening of the raw material bag. There is no need to manually lift the raw material bag, which greatly reduces the labor intensity of workers and improves the automation level of the equipment.
[0030] A vertical vacuum packaging machine according to an embodiment of the present invention further includes a flipping mechanism and a receiving mechanism. The flipping mechanism includes a flipping frame 120, rollers 130 arranged side by side on the flipping frame 120, and a power component that drives the flipping frame 120 to rotate. The flipping frame 120 is located below the vacuum assembly and can be arranged horizontally or inclined. The rollers 130 are arranged at the discharge end of the conveyor belt 100. When the flipping frame 120 is in a horizontal state, the rollers 130 can receive raw material packages from the conveyor belt 100. When the flipping frame 120 is in a horizontal state, the rollers 130 can unload the raw material packages. The receiving mechanism includes a conveying roller 140 and a second motor 150 that drives the conveying roller 140 to rotate. The conveying roller 140 is located below the roller 130 and is used to convey the sealed raw material packages.
[0031] Understandably, this utility model, by setting up a tilting frame 120, a roller 130, and a power component, uses the power component to drive the tilting frame 120 to rotate, so that the tilting frame 120 is in a horizontal state. The raw material package on the conveyor belt 100 can enter above the roller 130. The raw material package moves on the roller 130, greatly reducing the resistance received by the raw material package, so that the raw material package can move to the vacuum packaging position. After the raw material is vacuum packaged, the tilting frame 120 rotates at a certain angle, so that the tilting frame 120 is in an inclined state. Under the action of gravity, the raw material package slides down freely. The roller 130 rolls and conveys the raw material package. The conveyor roller 140 can receive the raw material package and transport it to the next process. Thus, there is no need for manual unloading of the raw material package, which greatly reduces the labor intensity of workers, improves the automation level of the equipment, and greatly improves the vacuum packaging efficiency.
[0032] In some embodiments of this utility model, guide plates 250 are provided on both horizontal sides of the conveyor belt 100. The guide plates 250 are used to limit the position of the raw material package to prevent the raw material package from deviating from the conveyor belt 100.
[0033] Understandably, the guide plate 250 constrains the movement trajectory of the raw material package on the conveyor belt 100, preventing it from deviating, getting stuck, or even falling off during the conveying process due to inertia or unstable center of gravity, and ensuring that each raw material package can accurately reach the discharge end of the conveyor belt 100 and be received by the flipping mechanism.
[0034] In some embodiments of this utility model, reference is made to Figure 3 A photoelectric proximity switch 240 is installed on one side of the discharge end of the conveyor belt 100. The photoelectric proximity switch 240 is used to detect the position of the raw material package.
[0035] Understandably, the photoelectric proximity switch 240 can detect in real time whether the raw material package has reached the predetermined position at the discharge end of the conveyor belt 100, providing an accurate signal to trigger the flipping mechanism and ensuring that the flipping frame 120 is in a horizontal state to receive the raw material package.
[0036] In some embodiments of this utility model, the vacuum assembly includes a vacuum tube 260 and a third cylinder 270 that drives the vacuum tube 260 to rise and fall. The vacuum tube 260 is used to insert into the opening of the raw material package.
[0037] Understandably, the third cylinder 270 drives the vacuum tube 260 to automatically and quickly rise and fall, ensuring the consistency of the depth and position of the vacuum tube 260 when it is inserted into the raw material package each time. Under the action of the vacuum pump, the vacuum tube 260 evacuates the raw material package, thus achieving the function of vacuum packaging.
[0038] In some embodiments of this utility model, reference is made to Figure 1 and Figure 2The vacuum packaging mechanism also includes a clamping assembly, which includes a first clamping plate 280, a second clamping plate 290, and a fourth cylinder 300 that drives the second clamping plate 290 to move horizontally. The second clamping plate 290 and the first clamping plate 280 clamp the opening of the raw material package relative to each other. An avoidance groove is provided between the second clamping plate 290 and the first clamping plate 280 to avoid the vacuum tube 260.
[0039] Before vacuuming, the fourth cylinder 300 drives the second clamping plate 290 to move horizontally, so that the first clamping plate 280 and the second clamping plate 290 firmly clamp the opening area of the raw material package to form a sealed cavity. This prevents air from seeping in from the opening during vacuuming, ensuring the vacuum level inside the raw material package. In addition, the clearance groove avoids the air extraction tube 260, preventing the second clamping plate 290 and the first clamping plate 280 from failing to clamp the opening of the raw material package.
[0040] In some embodiments of this utility model, reference is made to Figure 1 and Figure 2 The sealing assembly includes a first sealing strip 310 and a second sealing strip 320 located below the clamping assembly, and a fifth cylinder 330 that moves the second sealing strip 320. The first sealing strip 310 and the second sealing strip 320 clamp the opening of the raw material package to heat seal the opening of the raw material package.
[0041] It should be noted that both the first sealing strip 310 and the second sealing strip 320 are equipped with heating wires.
[0042] Understandably, the fifth cylinder 330 drives the second sealing strip 320 to move, so that the first sealing strip 310 and the second sealing strip 320 clamp the opening of the raw material package. Under the heating action of the heating wire, the opening of the vacuum-sealed raw material package is automatically heat-sealed, thereby ensuring a firm seal and good airtightness.
[0043] In some embodiments of this utility model, the flipping mechanism includes a bracket with two side plates 160 and a rotating shaft 170 disposed between the two side plates 160. The two side plates 160 are respectively located on opposite sides of the conveyor belt 100, and the flipping frame 120 is mounted on the rotating shaft 170.
[0044] Understandably, the bracket formed by the two side plates 160 provides a rigid and stable support structure for the tilting frame 120 and the rotating shaft 170, ensuring that the tilting action is smooth and reliable, and is especially suitable for bearing heavy chemical raw material packages.
[0045] In some embodiments of this utility model, the power component is a first cylinder 190, a connecting rod 180 is provided on a side plate 160, a suspension rod 200 is provided at the end of the rotating shaft 170, one end of the cylinder is hinged to the connecting rod 180, and the other end of the cylinder is hinged to the suspension rod 200.
[0046] It is understandable that the first cylinder 190 is used as the power component, and the first cylinder 190 is hinged to the connecting rod 180 and the suspension rod 200. The first cylinder 190, the side plate 160 and the tilting frame 120 form a linkage mechanism to provide the tilting frame 120 with the stable driving force and precise angle control required for tilting, so as to ensure that the tilting frame 120 is in a horizontal or a certain tilt angle state.
[0047] In some embodiments of this utility model, a limiting rod 230 is provided between the two side plates 160. The limiting rod 230 is located on the side of the flipping frame 120 away from the rotating shaft 170 and is used to limit the position of the raw material package.
[0048] When the tilting frame 120 is in a horizontal receiving state, the limiting rod 230 can constrain the position of the raw material package on the roller 130, preventing it from shifting or slipping due to conveying inertia, thus ensuring the reliability of the roller 130 receiving the material.
[0049] In some embodiments of this utility model, reference is made to Figure 4 It also includes a support assembly, which includes a lifting block 210 and a second cylinder 220 that drives the lifting block 210 to rise and fall. The lifting block 210 is located away from the rotating shaft 170 and is used to abut against the bottom of the tilting frame 120.
[0050] When the tilting frame 120 is in a horizontal position, the second cylinder 220 drives the lifting block 210 to rise. The lifting block 210 abuts against the bottom of the tilting frame 120, forming an additional support point, which significantly reduces the load on the rotating shaft 170 and prevents the tilting frame 120 from tilting and thus failing to complete vacuum packaging.
[0051] In the description of this specification, references to terms such as "an embodiment," "some embodiments," "illustrative embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0052] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.
Claims
1. A vertical vacuum packaging machine, characterized in that, include: The conveying mechanism includes a conveyor belt (100) and a first motor (110) that drives the conveyor belt (100) to rotate. The conveyor belt (100) is used to convey unsealed raw material packages. A vacuum packaging mechanism includes a vacuuming component and a sealing component, wherein the vacuuming component is used to vacuum the raw material package, and the sealing component is used to seal the opening of the raw material package. The flipping mechanism includes a flipping frame (120), rollers (130) arranged side by side on the flipping frame (120), and a power component that drives the flipping frame (120) to rotate. The flipping frame (120) is located below the vacuum assembly. The flipping frame (120) can be arranged horizontally or at an incline. The rollers (130) are arranged at the discharge end of the conveyor belt (100). When the flipping frame (120) is in a horizontal state, the rollers (130) can receive raw material packages from the conveyor belt (100). When the flipping frame (120) is in an incline state, the rollers (130) can unload the raw material packages. The receiving mechanism includes a conveying roller (140) and a second motor (150) that drives the conveying roller (140) to rotate. The conveying roller (140) is located below the drum (130) and is used to convey the sealed raw material package.
2. A vertical vacuum packaging machine according to claim 1, characterized in that, The flipping mechanism includes a bracket with two side plates (160) and a rotating shaft (170) disposed between the two side plates (160). The two side plates (160) are located on opposite sides of the conveyor belt (100), and the flipping frame (120) is mounted on the rotating shaft (170).
3. A vertical vacuum packaging machine according to claim 2, characterized in that, The power component is a first cylinder (190), a connecting rod (180) is provided on one of the side plates (160), a suspension rod (200) is provided at the end of the rotating shaft (170), one end of the cylinder is hinged to the connecting rod (180), and the other end of the cylinder is hinged to the suspension rod (200).
4. A vertical vacuum packaging machine according to claim 2, characterized in that, A limiting rod (230) is provided between the two side plates (160). The limiting rod (230) is located on the side of the flipping frame (120) away from the rotating shaft (170) and is used to limit the position of the raw material package.
5. A vertical vacuum packaging machine according to claim 2, characterized in that, It also includes a support assembly, which includes a lifting block (210) and a second cylinder (220) for lifting the lifting block (210) up and down. The lifting block (210) is located away from the pivot (170) and is used to abut against the bottom of the tilting frame (120).
6. A vertical vacuum packaging machine according to claim 1, characterized in that, A photoelectric proximity switch (240) is provided on one side of the discharge end of the conveyor belt (100), and the photoelectric proximity switch (240) is used to detect the position of the raw material package.
7. A vertical vacuum packaging machine according to claim 1, characterized in that, Guide plates (250) are provided on both horizontal sides of the conveyor belt (100). The guide plates (250) are used to limit the position of the raw material package to prevent the raw material package from deviating from the conveyor belt (100).
8. A vertical vacuum packaging machine according to claim 1, characterized in that, The vacuum assembly includes a vacuum tube (260) and a third cylinder (270) that drives the vacuum tube (260) to rise and fall. The vacuum tube (260) is used to insert into the opening of the raw material package.
9. A vertical vacuum packaging machine according to claim 8, characterized in that, The vacuum packaging mechanism further includes a clamping assembly, which includes a first clamping plate (280), a second clamping plate (290), and a fourth cylinder (300) that drives the second clamping plate (290) to move horizontally. The second clamping plate (290) and the first clamping plate (280) clamp the opening of the raw material package respectively. An avoidance groove is provided between the second clamping plate (290) and the first clamping plate (280) to avoid the air extraction tube (260).
10. A vertical vacuum packaging machine according to claim 9, characterized in that, The sealing assembly includes a first sealing strip (310) and a second sealing strip (320) located below the clamping assembly, and a fifth cylinder (330) that moves the second sealing strip (320). The first sealing strip (310) and the second sealing strip (320) clamp the opening of the raw material package to heat seal the opening of the raw material package.