High-efficiency automatic packaging mechanism for stainless steel pipes
Patent Information
- Application Number
- CN202521232202.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-16
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-06-16
AI Technical Summary
[0002]不锈钢管做成成品后,通常需要把一大堆的不锈钢管定量(10根、20根等)包装进行出货,目前市面上的不锈钢管一般通过捆扎机对不锈钢管进行捆扎包装,然而进行捆扎包装前需要人工将产线内生产的不锈钢管进行对齐,从而保证包装出料后的钢管捆高度一致,依靠人工进行对齐不锈钢管不仅速度慢、包装效率低下,而且不锈钢管倾倒容易砸伤工作人员,亟待一种无需人工操作、自动化程度高的自动包装机构
[0012] The beneficial effects of this utility model are as follows: This utility model includes a quantitative feeding device, an alignment device, and a binding device. The alignment device is disposed at the discharge end of the feeding device, and the binding device is disposed at the discharge end of the alignment device. The alignment device includes an alignment conveyor table, a feeding roller assembly disposed on one side of the alignment conveyor table, a steel pipe support plate slidably disposed on the alignment conveyor table on one side of the feeding roller assembly, a support plate drive assembly disposed on the alignment conveyor table for driving the steel pipe support plate to slide, an alignment plate fixedly disposed on the side of the alignment conveyor table, a steel pipe conveying roller rotatably disposed on the alignment conveyor table, and a conveying roller drive assembly for driving the steel pipe conveying roller to rotate. The steel pipe support plate is inclined toward the alignment plate, the support plate drive assembly drives and connects to the steel pipe support plate, and the conveying roller drive assembly drives and connects to the steel pipe conveying roller.
Smart Images

Figure CN224645240U_ABST
Abstract
Description
Technical fields:
[0001] This utility model relates to the field of automatic packaging technology, and in particular to a high-efficiency automatic packaging mechanism for stainless steel pipes. Background technology:
[0002] After stainless steel pipes are made into finished products, they usually need to be packaged in fixed quantities (10 pieces, 20 pieces, etc.) for shipment. Currently, stainless steel pipes on the market are generally bundled and packaged by a bundling machine. However, before bundling and packaging, the stainless steel pipes produced on the production line need to be aligned manually to ensure that the bundle height of the steel pipes after packaging is consistent. Relying on manual alignment of stainless steel pipes is not only slow and inefficient, but also makes it easy for the stainless steel pipes to tip over and injure the workers. There is an urgent need for an automatic packaging mechanism that does not require manual operation and has a high degree of automation. Utility Model Content:
[0003] The purpose of this invention is to provide a highly efficient automatic packaging mechanism for stainless steel pipes, which addresses the shortcomings of existing technologies. This mechanism can effectively align and package stainless steel pipes without manual intervention, and features a high degree of automation and high packaging efficiency.
[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows: a high-efficiency automatic packaging mechanism for stainless steel pipes, including a quantitative feeding device, an alignment device, and a bundling device. The alignment device is disposed at the discharge end of the feeding device, and the bundling device is disposed at the discharge end of the alignment device. The alignment device includes an alignment conveyor table, a feeding roller assembly disposed on one side of the alignment conveyor table, a steel pipe support plate slidably disposed on the alignment conveyor table on one side of the feeding roller assembly, a support plate drive assembly disposed on the alignment conveyor table for driving the steel pipe support plate to slide, an alignment plate fixedly disposed on the side of the alignment conveyor table, a steel pipe conveying roller rotatably disposed on the alignment conveyor table, and a conveying roller drive assembly for driving the steel pipe conveying roller to rotate. The steel pipe support plate is inclined toward the alignment plate, the support plate drive assembly drives and connects to the steel pipe support plate, and the conveying roller drive assembly drives and connects to the steel pipe conveying roller.
[0005] A further improvement to the above scheme is that the feed roller assembly includes a feed roller mounting frame disposed on the alignment conveyor table, a first feed roller rotatably disposed on the feed roller mounting frame, a rotating seat slidably disposed on the mounting frame in the vertical direction, a second feed roller rotatably disposed on the rotating seat, a feed roller driving assembly for driving the first feed roller to rotate, and a rotating seat driving assembly for driving the rotating seat to slide in the vertical direction. The feed roller driving assembly is driven and connected to the first feed roller, and the rotating seat driving assembly is driven and connected to the rotating seat.
[0006] A further improvement to the above solution is that the rotating seat drive assembly includes a rotating seat guide rail disposed vertically on the feed roller mounting frame and a rotating seat drive motor disposed on the feed roller mounting frame. The rotating seat is slidably disposed on the rotating seat guide rail in the vertical direction, and the rotating seat drive motor is driven and connected to the rotating seat.
[0007] A further improvement to the above solution is that the pallet driving assembly is provided in two sets, and the two sets of pallet driving assemblies are respectively arranged on the left and right sides of the alignment conveying table. Each set of pallet driving assemblies includes a pallet guide rail arranged vertically on the side of the alignment conveying table, a pallet fixing frame slidably arranged vertically on the pallet guide rail, and a fixing frame driving assembly arranged above the pallet guide rail for driving the pallet fixing frame to slide. The fixing frame driving assembly drives and connects to the pallet fixing frame, and both ends of the steel pipe pallet are respectively connected to the two pallet fixing frames.
[0008] A further improvement to the above solution is that the pallet fixing frame is provided with a pallet tilt adjustment assembly. The pallet tilt adjustment assembly includes a tilt adjustment motor fixedly mounted on the pallet fixing frame, a transmission shaft mounted on the power output end of the tilt adjustment motor, and a pallet transmission seat fixedly connected to the steel pipe pallet. The transmission shaft passes through the pallet fixing frame and is fixedly connected to the top of the pallet transmission seat. The tilt adjustment motor drives the transmission shaft to rotate, thereby driving the steel pipe pallet to rotate in the tilt direction.
[0009] A further improvement to the above solution is that the pallet fixing frame is also provided with a pallet fixing component, which passes through the pallet fixing frame and is connected to the steel pipe pallet.
[0010] A further improvement to the above scheme is that the alignment device further includes a horizontal limiting component, which includes two rotating parts rotatably disposed on the alignment conveying table and a horizontal limiting component hinged to the end of the rotating parts. One end of the rotating parts is rotatably connected to the top of the alignment conveying table, and the other end of the rotating parts is hinged to the horizontal limiting component.
[0011] A further improvement to the above scheme is that the quantitative feeding device includes a feeding fixing frame, a hopper disposed above the feeding fixing frame, a discharge limiting component disposed below the hopper, a steel pipe limiting groove opened on the discharge limiting component, a discharge driving cylinder disposed on the feeding fixing frame, and a discharge push rod disposed at the power output end of the discharge driving cylinder. A steel pipe discharge channel is disposed inside the hopper, and a solenoid valve is disposed on the steel pipe discharge channel. The steel pipe limiting groove is disposed below the steel pipe discharge channel. The discharge driving cylinder is driven connected to one end of the discharge push rod, and the other end of the discharge push rod is disposed at the entrance of the steel pipe limiting groove.
[0012] The beneficial effects of this utility model are as follows: This utility model includes a quantitative feeding device, an alignment device, and a binding device. The alignment device is disposed at the discharge end of the feeding device, and the binding device is disposed at the discharge end of the alignment device. The alignment device includes an alignment conveyor table, a feeding roller assembly disposed on one side of the alignment conveyor table, a steel pipe support plate slidably disposed on the alignment conveyor table on one side of the feeding roller assembly, a support plate drive assembly disposed on the alignment conveyor table for driving the steel pipe support plate to slide, an alignment plate fixedly disposed on the side of the alignment conveyor table, a steel pipe conveying roller rotatably disposed on the alignment conveyor table, and a conveying roller drive assembly for driving the steel pipe conveying roller to rotate. The steel pipe support plate is inclined toward the alignment plate, the support plate drive assembly drives and connects to the steel pipe support plate, and the conveying roller drive assembly drives and connects to the steel pipe conveying roller.
[0013] This utility model is equipped with an alignment device. The inclined steel pipe support plate, combined with the alignment plate, uses gravity to naturally guide one end of the steel pipe close to the alignment plate to complete the alignment. After alignment, the steel pipe is transported to the alignment conveyor table by the feeding roller assembly. The steel pipe conveyor roller rotates and transports the stainless steel pipe to the bundling device for packaging. The entire process requires no manual intervention, avoiding the risk of workers being injured or crushed by the steel pipes due to accidental tipping, rolling or slipping when sorting and aligning a large number of stainless steel pipes. At the same time, a quantitative feeding device is set up to achieve high efficiency, safety, stability and automation in the stainless steel pipe packaging process, which is easy to use. Attached image description:
[0014] Figure 1 This is a schematic diagram of the structure of this utility model.
[0015] Figure 2 This is a schematic diagram of the alignment device of this utility model.
[0016] Figure 3 This is a schematic diagram of the conveyor roller drive assembly of this utility model.
[0017] Figure 4This is a schematic diagram of the structure of the feed roller assembly of this utility model.
[0018] Figure 5 This is a schematic diagram of the structure of the pallet tilt adjustment assembly of this utility model.
[0019] Figure 6 This is a schematic diagram of the quantitative feeding device of this utility model.
[0020] Figure 7 This is a cross-sectional view of the hopper of this utility model.
[0021] Explanation of reference numerals in the attached drawings: Alignment device 1, Alignment conveyor table 11, Steel pipe conveyor roller 111, Conveyor roller drive assembly 112, Feed roller assembly 12, Feed roller mounting bracket 121, First feed roller 122, Rotating seat 123, Second feed roller 124, Feed roller drive assembly 125, Rotating seat drive assembly 126, Rotating seat guide rail 1261, Rotating seat drive motor 1262, Steel pipe pallet 13, Pallet drive assembly 14, Pallet guide rail 141, Pallet fixing bracket 142, etc. The components include: a fixed frame drive assembly 143, an alignment plate 15, a pallet tilt adjustment assembly 16, a tilt adjustment motor 161, a drive shaft 162, a pallet drive seat 163, a horizontal limit assembly 17, a rotating component 171, a horizontal limit component 172, a pallet fixing component 18, a quantitative feeding device 2, a feeding fixing frame 21, a hopper 22, a steel pipe discharge channel 221, a solenoid valve 222, a discharge limit component 23, a steel pipe limit groove 231, a discharge drive cylinder 24, a discharge push rod 25, and a binding device 3. Detailed implementation method:
[0022] The present invention will be further described below with reference to the accompanying drawings, such as... Figures 1-7As shown, this utility model provides a high-efficiency automatic packaging mechanism for stainless steel pipes, including a quantitative feeding device 2, an alignment device 1, and a binding device 3. The alignment device 1 is disposed at the discharge end of the feeding device, and the binding device 3 is disposed at the discharge end of the alignment device 1. The alignment device 1 includes an alignment conveyor table 11, a feeding roller assembly 12 disposed on one side of the alignment conveyor table 11, a steel pipe support plate 13 slidably disposed on the alignment conveyor table 11 on one side of the feeding roller assembly 12, a support plate driving assembly 14 disposed on the alignment conveyor table 11 for driving the steel pipe support plate 13 to slide, an alignment plate 15 fixedly disposed on the side of the alignment conveyor table 11, a steel pipe conveying roller 111 rotatably disposed on the alignment conveyor table 11, and a conveying roller driving assembly 112 for driving the steel pipe conveying roller 111 to rotate. The steel pipe pallet 13 is inclined toward the alignment plate 15. The pallet drive assembly 14 drives and connects to the steel pipe pallet 13, and the conveyor roller drive assembly 112 drives and connects to the steel pipe conveyor roller 111. The inclined steel pipe pallet 13, together with the alignment plate 15, uses gravity to naturally guide one end of the steel pipe close to the alignment plate 15 to complete the alignment. The aligned steel pipe is transported to the alignment conveyor table 11 by the feeding roller assembly 12, and then transported to the bundling device 3 by the rotating steel pipe conveyor roller 111 to package the stainless steel pipe. The whole process does not require manual intervention, avoiding the risk of workers being hit or crushed by the steel pipes due to accidental tipping, rolling or slipping when sorting and aligning a large number of stainless steel pipes. At the same time, a quantitative feeding device 2 is set up to realize the efficiency, safety, stability and automation of the stainless steel pipe packaging process, which is easy to use.
[0023] The feed roller assembly 12 of this utility model includes a feed roller mounting frame 121 disposed on an alignment conveyor table 11, a first feed roller 122 rotatably disposed on the feed roller mounting frame 121, a rotating seat 123 slidably disposed on the mounting frame in the vertical direction, a second feed roller 124 rotatably disposed on the rotating seat 123, a feed roller drive assembly 125 for driving the first feed roller 122 to rotate, and a rotating seat drive assembly 126 for driving the rotating seat 123 to slide in the vertical direction. The feed roller drive assembly 125 drives and connects to the first feed roller 122, and the rotating seat drive assembly 126 drives and connects to the rotating seat 123. The aligned stainless steel tube is fed into the alignment conveyor table 11 for transportation through the first feed roller 122 and the second feed roller 124. At the same time, the first feed roller 122 can move up and down through the rotating seat drive assembly 126, thereby adjusting the gap between it and the second feed roller 124 to adapt to stainless steel tubes of different diameters, thus having strong applicability.
[0024] The rotating seat drive assembly 126 of this utility model includes a rotating seat guide rail 1261 arranged vertically on the feed roller mounting frame 121, a rotating seat drive motor 1262 arranged on the feed roller mounting frame 121, a rotating seat 123 slidably arranged on the rotating seat guide rail 1261 in the vertical direction, and the rotating seat drive motor 1262 drives the rotating seat 123, thereby driving the first feed roller 122 arranged on the rotating seat 123 to slide up and down. The gap adjustment can be completed by controlling the rotating seat drive motor 1262.
[0025] This utility model provides two sets of pallet drive assemblies 14, which are respectively located on the left and right sides of the alignment conveyor table 11. Each set of pallet drive assemblies 14 includes a pallet guide rail 141 vertically arranged on the side of the alignment conveyor table 11, a pallet fixing frame 142 slidably arranged on the pallet guide rail 141 vertically, and a fixing frame drive assembly 143 arranged above the pallet guide rail 141 for driving the pallet fixing frame 142 to slide. The fixing frame drive assembly 143 drives the pallet fixing frame 142. Both ends of the steel pipe pallet 13 are respectively connected to the two pallet fixing frames 142. The fixing frame drive assembly 143 drives the pallet fixing frame 142 to slide up and down. After the stainless steel pipes on the steel pipe pallet 13 are aligned, the pallet fixing frame 142 drives the steel pipe pallet 13 to move upward to the feed roller assembly 12, thereby completing the alignment and transportation of the steel pipes.
[0026] The pallet fixing frame 142 of this utility model is provided with a pallet tilt adjustment assembly 16. The pallet tilt adjustment assembly 16 includes a tilt adjustment motor 161 fixedly mounted on the pallet fixing frame 142, a transmission shaft 162 mounted on the power output end of the tilt adjustment motor 161, and a pallet transmission seat 163 fixedly connected to the steel pipe pallet 13. The transmission shaft 162 passes through the pallet fixing frame 142 and is fixedly connected to the top of the pallet transmission seat 163. The tilt adjustment motor 161 drives the transmission shaft 162 to rotate, thereby driving the steel pipe pallet 13 to rotate in the tilt direction. The tilt adjustment motor 161 drives the transmission shaft 162 to tilt the steel pipe pallet 13, which can adjust the tilt angle of the steel pipe pallet 13, thereby adapting to stainless steel pipes of different weights and sizes, and enabling tilt alignment of stainless steel pipes of different specifications.
[0027] The pallet fixing frame 142 of this utility model is also provided with a pallet fixing component 18. The pallet fixing component 18 passes through the pallet fixing frame 142 and is connected to the steel pipe pallet 13. When the steel pipe pallet 13 is tilted, it fixes the steel pipe pallet 13 to prevent it from loosening and ensures that the alignment is normal and stable.
[0028] The alignment device 1 of this utility model also includes a horizontal limiting component 17. The horizontal limiting component 17 includes two rotating members 171 rotatably mounted on the alignment conveyor table 11 and a horizontal limiting member 172 hinged to the end of the rotating members 171. One end of the rotating member 171 is rotatably connected to the top of the alignment conveyor table 11, and the other end of the rotating member 171 is hinged to the horizontal limiting member 172. The rotating member 171 can adjust the rotation angle, thereby controlling the position of the horizontal limiting member 172 on the alignment conveyor table 11, which is convenient for use.
[0029] The present invention relates to a quantitative feeding device 2, comprising a feeding fixing frame 21, a hopper 22 disposed above the feeding fixing frame 21, a discharge limiting member 23 disposed below the hopper 22, a steel pipe limiting groove 231 formed on the discharge limiting member 23, a discharge driving cylinder 24 disposed on the feeding fixing frame 21, and a discharge push rod 25 disposed at the power output end of the discharge driving cylinder 24. A steel pipe discharge channel 221 is provided inside the hopper 22, and a solenoid valve 222 is disposed on the steel pipe discharge channel 221. The steel pipe limiting groove 231 is disposed on the steel pipe discharge channel 221. Below 21, the discharge drive cylinder 24 is driven and connected to one end of the discharge push rod 25. The other end of the discharge push rod 25 is set at the entrance of the steel pipe limiting groove 231. The hopper 22 holds the stainless steel pipe. When feeding, the stainless steel pipe falls into the steel pipe limiting groove 231 in the discharge limiting part 23 through the steel pipe discharge channel 221. The solenoid valve 222 controls the falling of the stainless steel pipe. The discharge drive cylinder 24 controls the discharge push rod 25 to send the stainless steel pipe out, thereby completing the quantitative feeding of the stainless steel pipe. No manual intervention is required. The degree of automation is high and the work efficiency is high.
[0030] Of course, the above are only preferred embodiments of this utility model. Therefore, all equivalent changes or modifications made in accordance with the structure, features and principles of this utility model patent application are included in the scope of this utility model patent application.
Claims
1. A high-efficiency automatic packaging mechanism for stainless steel pipes, characterized in that: The device includes a quantitative feeding device (2), an alignment device (1), and a binding device (3). The alignment device (1) is located at the discharge end of the feeding device, and the binding device (3) is located at the discharge end of the alignment device (1). The alignment device (1) includes an alignment conveyor table (11), a feeding roller assembly (12) located on one side of the alignment conveyor table (11), a steel pipe support plate (13) slidably mounted on the alignment conveyor table (11) on one side of the feeding roller assembly (12), and a steel pipe support plate (13) mounted on the alignment conveyor table (11) for driving the steel pipe. The system includes a sliding support plate (13) drive assembly (14), an alignment plate (15) fixedly disposed on the side of the alignment conveyor table (11), a steel pipe conveying roller (111) rotatably disposed on the alignment conveyor table (11), and a conveying roller drive assembly (112) for driving the steel pipe conveying roller (111) to rotate. The steel pipe support plate (13) is inclined toward the alignment plate (15). The support plate drive assembly (14) drives and connects to the steel pipe support plate (13), and the conveying roller drive assembly (112) drives and connects to the steel pipe conveying roller (111).
2. The high-efficiency automatic packaging mechanism for stainless steel pipes according to claim 1, characterized in that: The feed roller assembly (12) includes a feed roller mounting frame (121) disposed on the alignment conveyor table (11), a first feed roller (122) rotatably disposed on the feed roller mounting frame (121), a rotating seat (123) slidably disposed on the mounting frame in the vertical direction, a second feed roller (124) rotatably disposed on the rotating seat (123), a feed roller drive assembly (125) for driving the first feed roller (122) to rotate, and a rotating seat drive assembly (126) for driving the rotating seat (123) to slide in the vertical direction. The feed roller drive assembly (125) is driven and connected to the first feed roller (122), and the rotating seat drive assembly (126) is driven and connected to the rotating seat (123).
3. The high-efficiency automatic packaging mechanism for stainless steel pipes according to claim 2, characterized in that: The rotating seat drive assembly (126) includes a rotating seat guide rail (1261) arranged vertically on the feed roller mounting frame (121), a rotating seat drive motor (1262) arranged on the feed roller mounting frame (121), the rotating seat (123) being slidably arranged vertically on the rotating seat guide rail (1261), and the rotating seat drive motor (1262) drivingly connecting the rotating seat (123).
4. The high-efficiency automatic packaging mechanism for stainless steel pipes according to claim 1, characterized in that: Two sets of pallet driving assemblies (14) are provided, and the two sets of pallet driving assemblies (14) are respectively provided on the left and right sides of the alignment conveying table (11). Each set of pallet driving assemblies (14) includes a pallet guide rail (141) arranged vertically on the side of the alignment conveying table (11), a pallet fixing frame (142) slidably arranged vertically on the pallet guide rail (141), and a fixing frame driving assembly (143) arranged above the pallet guide rail (141) for driving the pallet fixing frame (142) to slide. The fixing frame driving assembly (143) drives and connects to the pallet fixing frame (142). The two ends of the steel pipe pallet (13) are respectively connected to the two pallet fixing frames (142).
5. The high-efficiency automatic packaging mechanism for stainless steel pipes according to claim 4, characterized in that: The pallet fixing frame (142) is provided with a pallet tilt adjustment assembly (16). The pallet tilt adjustment assembly (16) includes a tilt adjustment motor (161) fixedly mounted on the pallet fixing frame (142), a transmission shaft (162) mounted on the power output end of the tilt adjustment motor (161), and a pallet transmission seat (163) fixedly connected to the steel pipe pallet (13). The transmission shaft (162) passes through the pallet fixing frame (142) and is fixedly connected to the top of the pallet transmission seat (163). The tilt adjustment motor (161) drives the transmission shaft (162) to rotate, thereby driving the steel pipe pallet (13) to rotate in the tilt direction.
6. The high-efficiency automatic packaging mechanism for stainless steel pipes according to claim 4, characterized in that: The pallet fixing frame (142) is also provided with a pallet fixing component (18), which passes through the pallet fixing frame (142) and is connected to the steel pipe pallet (13).
7. The high-efficiency automatic packaging mechanism for stainless steel pipes according to claim 1, characterized in that: The alignment device (1) further includes a horizontal limiting component (17), which includes two rotating parts (171) rotatably mounted on the alignment conveyor table (11) and a horizontal limiting component (172) hinged to the end of the rotating parts (171). One end of the rotating parts (171) is rotatably connected to the top of the alignment conveyor table (11), and the other end of the rotating parts (171) is hinged to the horizontal limiting component (172).
8. The high-efficiency automatic packaging mechanism for stainless steel pipes according to claim 1, characterized in that: The quantitative feeding device (2) includes a feeding fixing frame (21), a hopper (22) disposed above the feeding fixing frame (21), a discharge limiting member (23) disposed below the hopper (22), a steel pipe limiting groove (231) opened on the discharge limiting member (23), a discharge driving cylinder (24) disposed on the feeding fixing frame (21), and a discharge push rod disposed at the power output end of the discharge driving cylinder (24). 25) A steel pipe discharge channel (221) is provided in the hopper (22), a solenoid valve (222) is provided on the steel pipe discharge channel (221), a steel pipe limiting groove (231) is provided below the steel pipe discharge channel (221), a discharge driving cylinder (24) is driven connected to one end of the discharge push rod (25), and the other end of the discharge push rod (25) is provided at the entrance of the steel pipe limiting groove (231).