An accumulator roller
Patent Information
- Application Number
- CN202521899663.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-04
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-09-04
AI Technical Summary
摩擦片放置在轴承座内部,使用一段周期后,摩擦片会自然磨损,摩擦片需进行必要的更换维修,但因积放辊筒常规结构原因,需要拆卸掉较多的机器部件,才可以把辊筒拆出,达到更换新的摩擦片目的,极不方便快捷,费时费力,耽误生产工期
[0015]本实用新型中通过将摩擦片设置在连接件和所述链轮之间,并通过按压组件对连接件持续提供轴向的压力,既可实现重载积放输送的功能,又方便随时更换摩擦片,并且避免了额外的拆机工序,有效降低维护保养的工作成本,也进一步提高了积放辊筒的整体使用寿命。
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Figure CN224645788U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of roller technology, and in particular to an accumulation roller. Background Technology
[0002] Currently in the roller industry, adjustable accumulating rollers are conventional products with built-in bearings in the cylinder body, and the bearing housings are made of stamped steel plates. The friction plates are placed inside the bearing housings. After a period of use, the friction plates will naturally wear down and require necessary replacement and maintenance. However, due to the conventional structure of the accumulating rollers, it is necessary to disassemble a large number of machine parts to remove the roller and replace the new friction plates. This is extremely inconvenient, time-consuming, labor-intensive, and delays production schedules. Utility Model Content
[0003] The purpose of this utility model is to solve the problems existing in the prior art and to propose an accumulation roller.
[0004] To achieve the above objectives, the present invention adopts the following technical solution:
[0005] Design an accumulating roller, including a mandrel and a cylinder connected to the mandrel, and further comprising...
[0006] A sprocket, located at one end of the spindle, wherein a first bearing is installed inside the sprocket;
[0007] A connector is fixed to the spindle by a positioning component. A friction plate is provided between the connector and the sprocket. The two sides of the friction plate are in contact with the connector and the sprocket, respectively.
[0008] The pressing component is used to continuously provide axial pressure to the connector.
[0009] Furthermore, the positioning component includes a countersunk hole formed on one side of the connector and a cylindrical pin disposed in the countersunk hole for fixing the connector onto the mandrel.
[0010] Furthermore, the pressing assembly includes a flat washer sleeved on the mandrel, a helical compression spring disposed between the flat washer and the connector, and a nut screwed onto the mandrel for pushing the flat washer to compress the helical compression spring.
[0011] Furthermore, each end of the mandrel is provided with a support assembly, the support assembly including a frame plate connected to the mandrel, a bearing seat connected to the frame plate, and a second bearing mounted on the bearing seat.
[0012] Furthermore, a bushing is provided between the bearing housing and the sprocket.
[0013] Furthermore, the number of the first bearings is two.
[0014] The accumulating roller proposed in this utility model has the following advantages:
[0015] In this invention, by placing the friction plate between the connector and the sprocket and continuously applying axial pressure to the connector through the pressing component, the heavy-duty accumulation and conveying function can be realized, the friction plate can be easily replaced at any time, and additional disassembly procedures are avoided, effectively reducing maintenance costs and further improving the overall service life of the accumulation roller. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the structure of an accumulation roller proposed in this utility model. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0018] Reference Figure 1 An accumulating roller includes a mandrel 1 and a cylinder 2 connected to the mandrel 1. In this embodiment, the mandrel 1 and the cylinder 2 can be connected by welding. It also includes...
[0019] The sprocket 3 is located at one end of the spindle 1, and a first bearing 4 is installed inside the sprocket 3. In this embodiment, the sprocket 3 is a double-row adjustable sprocket.
[0020] The connector 5 is fixed on the spindle 1 by the positioning component 6. A friction plate 7 is provided between the connector 5 and the sprocket 3. The two sides of the friction plate 7 are in contact with the connector 5 and the sprocket 3 respectively. A flat surface is machined on one end face of the sprocket 3 to contact the friction plate 7. A flat surface is also machined on one side of the connector 5 to contact the friction plate 7.
[0021] Pressing assembly 8 is used to continuously provide axial pressure to connector 5.
[0022] In an optional embodiment of the present invention, the positioning component 6 includes a countersunk hole 601 formed on one side of the connector 5 and a cylindrical pin 602 disposed in the countersunk hole 601 for fixing the connector 5 to the mandrel 1.
[0023] Torque is generated by the squeezing and friction of the two planes on the friction plate 7. When the equipment operates, the chain drives the sprocket 3, and the provided friction force is converted into torque. It is transmitted to the spindle 1 through the connector 5 and the cylindrical pin 602. The spindle 1 transmits the torque to the cylinder 2, and the tangential force of the cylinder 2 drives the goods to be conveyed forward.
[0024] In an optional embodiment of the present invention, the pressing assembly 8 includes a flat washer 801 sleeved on the spindle 1, a helical compression spring 802 disposed between the flat washer 801 and the connector 5, and a nut 803 screwed to the spindle 1 for pushing the flat washer 801 to compress the helical compression spring 802, wherein the helical compression spring 802 continuously provides axial pressure to the connector 5.
[0025] In an optional embodiment of this utility model, the mandrel 1 is provided with support components 9 at both ends. The support components 9 include a frame plate 901 connected to the mandrel 1, a bearing seat 902 connected to the frame plate 901, and a second bearing 903 mounted on the bearing seat 902. Preferably, the second bearing 903 in this embodiment is a deep groove ball bearing. One end of the bearing seat 902 has a boss that transitions with the hole of the frame plate 901 and is locked by fasteners. The bearing seat 902 is equipped with a deep groove ball bearing. The outer side of the deep groove ball bearing is axially fixed by a type A elastic retaining ring with a hole. This structure with an external bearing seat also facilitates the replacement of the deep groove ball bearing.
[0026] In an optional embodiment of this utility model, a bushing 10 is provided between the bearing housing 902 and the sprocket 3 to separate the bearing housing 902 and the sprocket 3 and to position the sprocket 3.
[0027] In an optional embodiment of this utility model, the number of first bearings 4 is two. Preferably, the first bearing 4 in this embodiment is a contact ball bearing. Since there is a long-term axial force at this location after installation, two angular contact ball bearings are installed inside to ensure the normal service life of the bearing when there is a large axial force. The outer side is axially fixed by a type A elastic retaining ring with a hole.
[0028] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. An accumulating roller, comprising a mandrel (1) and a cylinder (2) connected to the mandrel (1), characterized in that: Also includes A sprocket (3) is located at one end of the spindle (1), and a first bearing (4) is installed inside the sprocket (3); A connector (5) is fixed on the spindle (1) by a positioning component (6). A friction plate (7) is provided between the connector (5) and the sprocket (3). The two sides of the friction plate (7) are in contact with the connector (5) and the sprocket (3) respectively. Pressing component (8) is used to continuously provide axial pressure to the connector (5).
2. The accumulating roller according to claim 1, characterized in that: The positioning component (6) includes a countersunk hole (601) formed on one side of the connector (5) and a cylindrical pin (602) disposed in the countersunk hole (601) for fixing the connector (5) on the spindle (1).
3. The accumulating roller according to claim 1, characterized in that: The pressing assembly (8) includes a flat washer (801) sleeved on the spindle (1), a helical compression spring (802) disposed between the flat washer (801) and the connector (5), and a nut (803) screwed to the spindle (1) for pushing the flat washer (801) to compress the helical compression spring (802).
4. The accumulating roller according to claim 1, characterized in that: The mandrel (1) is provided with support components (9) at both ends. The support components (9) include a frame plate (901) connected to the mandrel (1), a bearing seat (902) connected to the frame plate (901), and a second bearing (903) mounted on the bearing seat (902).
5. The accumulating roller according to claim 4, characterized in that: A bushing (10) is provided between the bearing housing (902) and the sprocket (3).
6. The accumulating roller according to claim 1, characterized in that: The number of the first bearing (4) is two.