A rotary kiln chain plate machine anti-deviation device
Patent Information
- Application Number
- CN202521567813.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-25
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-07-25
AI Technical Summary
[0005]本实用新型的目的在于提供一种回转窑链板机防跑偏装置,通过纠偏机构和布料机构的配合,解决了现有技术中的链板机在对石灰石物料进行输送时,链板上堆积时很难均匀分布,这就造成链板在运行过程中受力不均导致链板机跑偏的问题
[0015]1、本实用新型通过在链板传输带的两侧设置纠偏机构,通过手动调节的方式保证链板传输带能够稳定的进行物料的输送,通过转动螺纹杆,螺纹杆带动螺纹套移动,螺纹套带动移动块移动,移动块带动连接柱移动,连接柱带动防护罩内部的限位轮移动,将限位轮与链板传输带边缘接触,从而及时、有效地对链板施加侧向力,使其回到正常运行轨道,且能适应不同程度的冲击力。
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Figure CN224645829U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of limestone processing equipment, and in particular relates to a device for preventing deviation of a rotary kiln chain conveyor. Background Technology
[0002] In limestone processing, the rotary kiln chain conveyor plays a crucial role in stably transporting limestone raw materials to the rotary kiln for subsequent processing such as calcination. However, the chain conveyor's misalignment problem is particularly prominent under limestone processing conditions. Limestone is hard, and the impact force on the chain conveyor during transportation is significant. After being subjected to such impact forces for a long time, the various components of the chain conveyor are prone to wear and deformation, leading to a gradual loss of manufacturing and installation precision, which in turn causes the chain to misalign.
[0003] A Chinese patent with publication number CN221458869U discloses an anti-deviation device for chain conveyors. By setting up the anti-deviation component, the chain plates can be clamped and centered by the rollers on both sides during the operation of the chain conveyor body, preventing the chain plates from deviating during operation. The rollers can adjust the corresponding position according to the tension of the chain plates, and work with the tail wheel rotation shaft to adjust the tension of the chain in the chain plates, further preventing the chain plates from deviating. This achieves the purpose of clamping the chain plates and reducing the occurrence of chain plate deviation.
[0004] However, in the process of conveying limestone materials, the irregular shape of limestone makes it difficult to distribute it evenly when it accumulates on the chain plate. This results in uneven stress on the chain plate during operation, which is one of the important factors causing the chain plate machine to deviate. Once the chain plate machine deviates, it will not only cause the limestone material to spill, increasing material loss and cleaning costs, but also significantly shorten the service life of the chain plate machine. Utility Model Content
[0005] The purpose of this utility model is to provide a device to prevent deviation of a rotary kiln chain conveyor. By cooperating with the correction mechanism and the material distribution mechanism, it solves the problem in the prior art where it is difficult to distribute the limestone material evenly when it is being transported on the chain conveyor. This causes uneven force on the chain conveyor during operation, resulting in deviation of the chain conveyor.
[0006] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution.
[0007] This utility model relates to an anti-deviation device for a rotary kiln chain conveyor, comprising a frame, an inner cavity of which is equipped with a chain conveyor belt, a drive motor fixedly connected to one side of the frame surface, the output end of the drive motor being fixedly connected to the conveyor shaft of the chain conveyor belt, correction mechanisms fixedly connected to the front and rear ends of the frame, and a material feeding mechanism fixedly connected to one side of the top of the frame. The correction mechanism includes a mounting plate, one side of which is fixedly connected to the frame, a threaded rod threadedly connected to the inner cavity of the mounting plate, one side of which is movably connected to the frame via a bearing, a threaded sleeve threadedly connected to the surface of the threaded rod, and movable blocks fixedly connected to the top and bottom of the threaded sleeve. A connecting column is fixedly connected to one side of the moving block. The side of the connecting column away from the moving block extends into the inner cavity of the frame. A protective cover is fixedly connected to one side of the connecting column. The inner cavity of the protective cover is movably connected to a limit wheel via a rotating shaft. By distributing correction mechanisms on both sides of the frame, the chain conveyor belt can be corrected according to the offset position by selecting the correction mechanism on each side. The chain conveyor belt can be easily and quickly adjusted by the operator through manual adjustment. Limit wheels are set on both sides of the chain conveyor belt. When deviation occurs, the position of the chain conveyor belt is limited by the adjustable limit wheels, thereby improving the stability of the chain conveyor belt during operation.
[0008] The present invention is further configured such that the material feeding mechanism includes a fixed column, a fixed frame is fixedly connected to the top of the fixed column, a motor is fixedly connected to one side of the surface of the fixed frame, a rotating rod is fixedly connected to the output end of the motor, one side of the rotating rod extends into the inner cavity of the fixed frame, cams are fixedly connected to the front and rear ends of the rotating rod, a vibrating plate is movably connected to the top of the fixed frame via a movable shaft, and the top of the cam contacts the vibrating plate. The material feeding mechanism, through high-frequency vibration, enables the limestone raw material to be evenly dispersed before entering the chain plate. This effectively avoids the local accumulation or concentrated distribution of material on the chain plate, making the pressure on the chain plate more uniform during operation. The stable and uniform material distribution reduces the risk of twisting and deformation of the chain plate due to uneven force, fundamentally improving the stability of the chain plate machine operation and further ensuring the reliable operation of the equipment.
[0009] The present invention is further configured such that a spring is fixedly connected to one side of the bottom of the vibrating plate, and there are two springs. The bottom of the spring is fixedly connected to the fixing frame, the top of the spring contacts the vibrating plate, and the bottom of the spring is connected to the fixing frame. This can support the vibrating plate while improving the vibration effect of the vibrating plate.
[0010] The present invention is further configured such that a handwheel is fixedly connected to the surface of the threaded rod, and the surface of the handwheel is provided with anti-slip texture. Rotating the handwheel drives the threaded rod to rotate, which facilitates the staff to perform correction processing on the device.
[0011] The present invention is further configured such that the number of limiting wheels is four, and the four limiting wheels are equidistant from each other. The limiting wheels are made of steel, and one side of the limiting wheel contacts both sides of the chain conveyor belt. The use of steel can effectively limit the chain conveyor belt and improve the anti-deviation effect.
[0012] The present invention is further configured such that a guide plate is fixedly connected to one side of the fixed frame, and one side of the guide plate extends above the chain conveyor belt. The guide plate can uniformly discharge the material on the vibrating plate, thereby improving the material discharge efficiency.
[0013] The present invention is further configured such that support columns are fixedly connected to the four corners of the bottom of the frame, and pads are fixedly connected to the bottom of the support columns. The support columns and pads support the frame and ensure the stability of the overall structure of the device.
[0014] The present invention has the following beneficial effects.
[0015] 1. This utility model sets up a correction mechanism on both sides of the chain conveyor belt, and ensures that the chain conveyor belt can stably transport materials by manual adjustment. By rotating the threaded rod, the threaded rod drives the threaded sleeve to move, the threaded sleeve drives the moving block to move, the moving block drives the connecting column to move, and the connecting column drives the limit wheel inside the protective cover to move, so that the limit wheel contacts the edge of the chain conveyor belt, thereby applying lateral force to the chain in a timely and effective manner, so that it returns to the normal operating track, and can adapt to different degrees of impact force.
[0016] 2. This utility model sets up a material distribution mechanism at the feed inlet of the chain conveyor. The material distribution mechanism consists of a motor, a cam and a vibrating plate. The vibrating plate receives the material entering from the feed inlet and distributes it evenly in the width direction of the chain plate. The motor drives the cam to rotate, and the cam generates high-frequency vibration on the vibrating plate, which further promotes the even distribution of the material and avoids the material from accumulating on one side of the chain plate, thereby reducing the deviation caused by uneven material distribution. Attached Figure Description
[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below.
[0018] Figure 1 This is a three-dimensional diagram of an anti-deviation device for a rotary kiln chain conveyor.
[0019] Figure 2 This is a side-view perspective of a rotary kiln chain conveyor anti-deviation device.
[0020] Figure 3 For a rotary kiln chain conveyor anti-deviation device Figure 2 Enlarged view of point A.
[0021] Figure 4 This is a perspective view of the limit wheel and its connecting structure in an anti-deviation device for a rotary kiln chain conveyor.
[0022] Figure 5 This is a perspective view of the fixing frame and its connecting structure in an anti-deviation device for a rotary kiln chain conveyor.
[0023] In the attached diagram: 1. Frame; 2. Chain conveyor belt; 3. Drive motor; 4. Correction mechanism; 401. Mounting plate; 402. Threaded rod; 403. Threaded sleeve; 404. Moving block; 405. Connecting column; 406. Protective cover; 407. Limiting wheel; 5. Fabric feeding mechanism; 501. Fixed column; 502. Fixed frame; 503. Motor; 504. Rotating rod; 505. Cam; 506. Vibrating plate; 6. Spring; 7. Handwheel; 8. Guide plate; 9. Support column. Detailed Implementation
[0024] The technical solutions of the present utility model will be described below with reference to the accompanying drawings. The described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0025] Example 1
[0026] Please see Figure 1-5 This utility model relates to an anti-deviation device for a rotary kiln chain conveyor, comprising a frame 1, a chain conveyor belt 2 disposed within the inner cavity of the frame 1, a drive motor 3 fixedly connected to one side of the surface of the frame 1, the output end of the drive motor 3 fixedly connected to the transmission shaft of the chain conveyor belt 2, a deviation correction mechanism 4 fixedly connected to both the front and rear ends of the frame 1, and a material feeding mechanism 5 fixedly connected to one side of the top of the frame 1. The deviation correction mechanism 4 includes a mounting plate 401, one side of which is fixedly connected to the frame 1, and the inner cavity of the mounting plate 401 is threadedly connected to... There is a threaded rod 402. One side of the threaded rod 402 is movably connected to the frame 1 through a bearing. The surface of the threaded rod 402 is threadedly connected to a threaded sleeve 403. The top and bottom of the threaded sleeve 403 are fixedly connected to a movable block 404. One side of the movable block 404 is fixedly connected to a connecting post 405. The side of the connecting post 405 away from the movable block 404 extends into the inner cavity of the frame 1. One side of the connecting post 405 is fixedly connected to a protective cover 406. The inner cavity of the protective cover 406 is movably connected to a limit wheel 407 through a rotating shaft.
[0027] Specifically: By distributing correction mechanisms 4 on both sides of the frame 1, the correction mechanisms 4 on both sides can be selected to correct the deviation of the chain conveyor belt 2 according to the offset position. By using manual adjustment, the chain conveyor belt 2 can be easily and quickly adjusted by the staff. The chain conveyor belt 2 is respectively set on one side of the limit wheel 407. When deviation occurs, the position of the chain conveyor belt 2 is limited by the adjustable limit wheel 407, thereby improving the stability of the chain conveyor belt 2 during operation.
[0028] Example 2
[0029] Please see Figure 1-5 Based on Embodiment 1, the fabric-making mechanism 5 includes a fixed column 501, a fixed frame 502 fixedly connected to the top of the fixed column 501, a motor 503 fixedly connected to one side of the surface of the fixed frame 502, a rotating rod 504 fixedly connected to the output end of the motor 503, one side of the rotating rod 504 penetrating into the inner cavity of the fixed frame 502, and cams 505 fixedly connected to both the front and rear ends of the rotating rod 504. A vibrating plate 506 is movably connected to the top of the fixed frame 502 via a movable shaft, the top of the cam 505 contacts the vibrating plate 506, and one side of the bottom of the vibrating plate 506... Two springs 6 are fixedly connected to the side, and the bottom of the springs 6 is fixedly connected to the fixed frame 502. A handwheel 7 is fixedly connected to the surface of the threaded rod 402. The surface of the handwheel 7 is provided with anti-slip texture. There are four limit wheels 407, and the four limit wheels 407 are equidistant from each other. The limit wheels 407 are made of steel. A guide plate 8 is fixedly connected to one side of the fixed frame 502. One side of the guide plate 8 extends to the top of the chain conveyor belt 2. Support columns 9 are fixedly connected to the four corners of the bottom of the frame 1. A pad is fixedly connected to the bottom of the support column 9.
[0030] Specifically: The feeding mechanism 5 uses high-frequency vibration to evenly disperse the limestone raw material before it enters the chain plate. This effectively avoids local accumulation or concentrated distribution of materials on the chain plate, making the pressure on the chain plate more uniform during operation. The stable and uniform material distribution reduces the risk of twisting and deformation caused by uneven force on the chain plate, fundamentally improving the stability of the chain plate machine and further ensuring the reliable operation of the equipment. The top of the spring 6 contacts the vibrating plate 506, and its bottom is connected to the fixed frame 502. It can support the vibrating plate 506 while improving the vibration effect of the vibrating plate 506. Turning the handwheel 7 drives the threaded rod 402 to rotate, which facilitates the staff to correct the deviation of the device. One side of the limit wheel 407 contacts both sides of the chain plate conveyor belt 2 and is made of steel. It can effectively limit the chain plate conveyor belt 2 and improve the anti-deviation effect. The guide plate 8 can evenly discharge the material on the vibrating plate 506, improving the material discharge efficiency. The support column 9 and the pad block support the frame 1 and ensure the stability of the overall structure of the device.
[0031] The working principle of this utility model is as follows: When correcting the chain conveyor, by rotating the handwheel 7, the threaded rod 402 rotates, the threaded rod 402 moves the threaded sleeve 403, the threaded sleeve 403 moves the moving block 404, the moving block 404 moves the connecting column 405, and the connecting column 405 moves the limiting wheel 407 inside the protective cover 406, bringing the limiting wheel 407 into contact with the edge of the chain conveyor belt 2. This timely and effective application of lateral force to the chain conveyor returns it to its normal operating track. It can adapt to different levels of impact force. The vibrating plate 506 receives the material entering from the feed port and distributes it evenly in the width direction of the chain plate. The motor 503 rotates the rod 504, which drives the cam 505 to rotate. The cam 505 generates high-frequency vibration on the vibrating plate 506. With the addition of the spring 6, the vibration effect of the vibrating plate 506 can be guaranteed, further promoting the even distribution of the material and preventing the material from accumulating on one side of the chain plate, thereby reducing the deviation caused by uneven material distribution.
[0032] The preferred embodiments of the present utility model disclosed above are only used to help illustrate the present utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the present utility model to specific implementation methods. The present specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the present utility model, so that those skilled in the art can better understand and utilize the present utility model.
Claims
1. A rotary kiln chain flight anti-deviation device, comprising a frame body (1), characterized in that: The inner cavity of the frame (1) is provided with a chain plate conveyor belt (2), a drive motor (3) is fixedly connected to one side of the surface of the frame (1), the output end of the drive motor (3) is fixedly connected to the conveying shaft of the chain plate conveyor belt (2), the front end and the rear end of the frame (1) are both fixedly connected with a correction mechanism (4), and a fabric feeding mechanism (5) is fixedly connected to one side of the top of the frame (1). The correction mechanism (4) includes a mounting plate (401), one side of which is fixedly connected to the frame (1). A threaded rod (402) is threadedly connected to the inner cavity of the mounting plate (401). One side of the threaded rod (402) is movably connected to the frame (1) through a bearing. A threaded sleeve (403) is threadedly connected to the surface of the threaded rod (402). A movable block (404) is fixedly connected to the top and bottom of the threaded sleeve (403). A connecting column (405) is fixedly connected to one side of the movable block (404). The side of the connecting column (405) away from the movable block (404) extends into the inner cavity of the frame (1). A protective cover (406) is fixedly connected to one side of the connecting column (405). A limit wheel (407) is movably connected to the inner cavity of the protective cover (406) through a rotating shaft.
2. A misalignment prevention device for a rotary kiln chain conveyor according to claim 1, characterized in that: The fabric-making mechanism (5) includes a fixed column (501), a fixed frame (502) is fixedly connected to the top of the fixed column (501), a motor (503) is fixedly connected to one side of the surface of the fixed frame (502), a rotating rod (504) is fixedly connected to the output end of the motor (503), one side of the rotating rod (504) extends into the inner cavity of the fixed frame (502), a cam (505) is fixedly connected to both the front end and the rear end of the surface of the rotating rod (504), and a vibrating plate (506) is movably connected to the top of the fixed frame (502) through a movable shaft, and the top of the cam (505) contacts the vibrating plate (506).
3. A misalignment prevention device for a rotary kiln chain conveyor according to claim 2, characterized in that: A spring (6) is fixedly connected to one side of the bottom of the vibration plate (506). There are two springs (6), and the bottom of the springs (6) is fixedly connected to the fixing frame (502).
4. The anti-running-off device of the rotary kiln chain plate machine according to claim 1, characterized in that: A handwheel (7) is fixedly connected to the surface of the threaded rod (402), and the surface of the handwheel (7) is provided with anti-slip texture.
5. A misalignment prevention device for a rotary kiln chain conveyor according to claim 1, characterized in that: The number of the limiting wheels (407) is four, and the four limiting wheels (407) are equidistant from each other. The limiting wheels (407) are made of steel.
6. A misalignment prevention device for a rotary kiln chain conveyor according to claim 2, characterized in that: A guide plate (8) is fixedly connected to one side of the fixed frame (502), and one side of the guide plate (8) extends above the chain conveyor belt (2).
7. A misalignment prevention device for a rotary kiln chain conveyor as defined in claim 1, characterized in that: The four corners of the bottom of the frame (1) are fixedly connected to support columns (9), and the bottom of the support columns (9) is fixedly connected to pads.
Citation Information
Patent Citations
Deviation preventing device of chain plate machine
CN221458869U