A blade compacting processor disk moving mechanism

Abstract

The utility model discloses a kind of plate moving mechanism of blade compacting processing machine, belong to tool processing field, a kind of plate moving mechanism of blade compacting processing machine, including mounting plate, first conveyor, second conveyor, Y-axis linear module and lift clamping piece, the conveying section of second conveyor is located above the conveying section of first conveyor, the front end of the conveying section of second conveyor is located at the rear side of the front end of the conveying section of first conveyor, the moving end of Y-axis linear module is provided with lift clamping piece, the front end of Y-axis linear module is located in front of the conveying section front end of second conveyor, the rear end of Y-axis linear module is located in the rear of the conveying section front end of second conveyor.The utility model is through the cooperation of double-layer conveyor division of labour and Y-axis linear module, lift clamping piece, both solve the efficiency bottleneck of traditional single-channel conveying and plate alternately, realize operation synchronization and seamless circulation, also utilize vertical space layout to avoid upper and lower layer interference, significantly improve tray transfer efficiency.

Description

Technical Field

[0001] This utility model belongs to the field of cutting tool processing, and in particular relates to a plate-shifting mechanism for a cutting tool blank processing machine. Background Technology

[0002] In the production process of the blade blank processing machine, the tray transfer mechanism is the core functional component for realizing the transfer of the material tray, which directly affects the overall loading and unloading efficiency of the equipment.

[0003] Currently, the transfer mechanism of blade blank processing machines in the industry generally adopts a single-channel transfer structure, that is, a single conveyor simultaneously undertakes the two core functions of material tray conveying and tray loading. For example, the applicant's previous patent application, such as the CNC blade blank deburring system with application number CN202421057738.7, includes a frame, a material tray, and a vision recognition component, a brush component, an air blowing component, a defective product recovery component, a weighing component, a tray transfer component, a hopper, and a material transfer component for gripping and transferring the CNC blade blank to the brush component, air blowing component, defective product recovery component, weighing component, and the material tray placed in the tray of the tray transfer component for operation. The tray transfer component includes a second Y-axis moving module, a first conveyor, and a clamping plate component. Its tray transfer component adopts this design, in which the conveyor not only completes the transfer of the material tray between the hopper and the working station, but also fixes and carries the material tray during tray loading operations to ensure accurate placement of the blade blank.

[0004] The structure has obvious functional conflicts and mutual exclusion problems: when the conveyor is in the material tray conveying state, the material tray is in dynamic movement and cannot be synchronously carried for tray swinging operations (the material tray needs to be fixed in place for tray swinging); conversely, when the conveyor is carrying the material tray for tray swinging operations, the material tray needs to be kept in a stable position to ensure the accuracy of tray swinging, and the material tray cannot be synchronously transferred and conveyed.

[0005] This mutual exclusion of actions results in significant waiting gaps in the material tray loading and unloading process, which directly restricts the overall loading and unloading efficiency of the blade pressing machine and makes it difficult to adapt to the current demand for high-efficiency production. Utility Model Content

[0006] The purpose of this invention is to provide a transfer mechanism for a blade blank processing machine to overcome at least one of the above-mentioned defects in the prior art.

[0007] To achieve this objective, the present invention adopts the following technical solution:

[0008] This utility model provides a transfer mechanism for a blade blank processing machine, including a mounting plate, a first conveyor, a second conveyor, a Y-axis linear module, and a lifting clamping component. The first conveyor, the second conveyor, and the Y-axis linear module are arranged on the top of the mounting plate. The conveying section of the second conveyor is located above the conveying section of the first conveyor, and the front end of the conveying section of the second conveyor is located behind the front end of the front end of the conveying section of the first conveyor. The moving end of the Y-axis linear module is provided with a lifting clamping component. The Y-axis linear module is located below the conveying section of the first conveyor, and the front end of the Y-axis linear module is located in front of the front end of the conveying section of the second conveyor. The rear end of the Y-axis linear module is located behind the front end of the conveying section of the second conveyor.

[0009] Preferably, the lifting clamping component includes a mounting base, an electric cylinder, a first receiving plate, a first telescopic cylinder, a first guide plate, a linear bearing, a guide shaft, a second receiving plate, a second guide plate, a sliding cylinder, and a connecting rod. The moving end of the Y-axis linear module is provided with a mounting base. An electric cylinder is provided on the left side of the mounting base, and a first receiving plate is provided at the top of the electric cylinder. The first receiving plate is located on the left side of the conveying section of the first conveyor. A first telescopic cylinder is provided at the top of the first receiving plate, and a first guide plate is provided at the right end of the first telescopic cylinder. A linear bearing is provided on the right side of the mounting base. The top of the guide shaft passes through the linear bearing and is connected to a second receiving plate. The second receiving plate is located on the right side of the conveying section of the first conveyor. A second guide plate is provided on the right side of the top of the second receiving plate. The first guide plate and the second guide plate are arranged opposite each other. The sliding cylinder is provided on the mounting base, and the top of the sliding cylinder is connected to the second receiving plate. The first receiving plate and the second receiving plate are connected by a connecting rod, which is located above the conveying section of the first conveyor.

[0010] Preferably, the first guide plate includes a first plate, a second plate, and a third plate. The front end of the second plate is connected to the first plate, and the rear end of the second plate is connected to the third plate. The length direction of the second plate is parallel to the conveying direction of the first conveyor. The first plate and the third plate are both inclined outward relative to the second plate.

[0011] Preferably, the second guide plate has a first wall, a second wall, and a third wall. The front end of the second wall is connected to the first wall, and the rear end of the second wall is connected to the third wall. The length direction of the second wall is parallel to the conveying direction of the first conveyor. Both the first wall and the third wall are inclined outward relative to the second wall.

[0012] Preferably, the first conveyor includes a first mounting frame, a first belt conveyor, and a stop bar. The first mounting frame is provided on the top of the mounting plate, the first belt conveyor is provided on the first mounting frame, and a stop bar is provided at the front end of the first mounting frame, with the stop bar located above the first belt conveyor.

[0013] Preferably, the second conveyor includes a second mounting frame and a second belt conveyor, with the second mounting frame disposed on the top of the mounting plate and the second belt conveyor disposed on the second mounting frame.

[0014] Preferably, it also includes a second telescopic cylinder and a stop block. The second telescopic cylinder is provided on both the left and right sides of the second mounting frame. The top of the second telescopic cylinder is provided with a stop block. The stop blocks on the left and right sides are respectively located on the left and right sides of the conveying section of the first conveyor and can extend to the top of the conveying section of the first conveyor.

[0015] The beneficial effects of this utility model are as follows:

[0016] 1. By combining the division of labor of the double-layer conveyor with the Y-axis linear module and lifting clamping components, the efficiency bottleneck of traditional single-channel conveying and tray switching is solved, achieving synchronous operation and seamless circulation. At the same time, the vertical spatial layout avoids interference between upper and lower layers, significantly improving the efficiency of tray transfer.

[0017] 2. Through the rigid connection of the left and right double support plates, the coordinated drive of the electric cylinder and the slide table cylinder, and the compact layout, the stable and precise lifting and clamping of the material tray is achieved, which is compatible with material trays of different widths and reduces the load on the components. At the same time, it does not affect the conveying channel in narrow spaces and extends the service life of the equipment.

[0018] 3. The third plate and the third wall form a funnel shape to guide the offset material tray to enter smoothly and avoid jamming; and the second plate and the second wall together ensure the alignment of the material tray.

[0019] 4. By using intermittent actions of blocking and releasing, multiple empty material trays are prevented from piling up on the first conveyor, ensuring that the material trays are conveyed one by one in sequence, which is suitable for the single-station operation requirements of subsequent lifting and tray placement.

[0020] 5. The device only blocks the next material tray when the previous material tray has not been raised, and releases it immediately after the previous material tray is raised, thus achieving synchronous coordination between the material tray conveying and the lifting and clamping actions, without any disorder or waiting gaps. Attached Figure Description

[0021] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0022] Figure 2 This is a three-dimensional structural diagram of the Y-axis linear module and lifting clamping component of this utility model.

[0023] Figure 3 This is a three-dimensional structural diagram of the first guide plate of this utility model.

[0024] Figure 4 This is a three-dimensional structural diagram of the second guide plate of this utility model.

[0025] Figure 5 This is a three-dimensional structural diagram of the first and second conveyors of this utility model.

[0026] The labels in the attached diagram are as follows: 1-Mounting plate, 2-Y-axis linear module, 3-First conveyor, 4-Second conveyor, 5-Lifting clamping component, 51-Mounting base, 52-Electric cylinder, 53-First receiving plate, 54-First telescopic cylinder, 55-First guide plate, 56-Linear bearing, 57-Guide shaft, 58-Second receiving plate, 59-Second guide plate, 510-Slide cylinder, 511-Connecting rod, 551-First plate, 552-Second plate, 553-Third plate, 591-First wall, 592-Second wall, 593-Third wall, 31-First mounting frame, 32-First belt conveyor component, 33-Stop bar, 41-Second mounting frame, 42-Second belt conveyor component, 6-Second telescopic cylinder, 7-Stop block, 8-Material tray. Detailed Implementation

[0027] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments.

[0028] Contents not described in detail in this specification are existing technologies known to those skilled in the art. In the description of this utility model, it should be understood that terms such as "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," and "counterclockwise," indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are used only for the convenience of describing this utility model and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as limiting this utility model. Furthermore, terms such as "first," "second," and "third," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0029] like Figures 1 to 5 As shown, the transfer mechanism of the blade blank processing machine provided in this embodiment includes a mounting plate 1, a first conveyor 3, a second conveyor 4, a Y-axis linear module 2, and a lifting clamping member 5. The top of the mounting plate 1 is provided with the first conveyor 3, the second conveyor 4, and the Y-axis linear module 2. The conveying section of the second conveyor 4 is located above the conveying section of the first conveyor 3, and the front end of the conveying section of the second conveyor 4 is located behind the front end of the conveying section of the first conveyor 3. The moving end of the Y-axis linear module 2 is provided with the lifting clamping member 5. The Y-axis linear module 2 is located below the conveying section of the first conveyor 3, and the front end of the Y-axis linear module 2 is located in front of the front end of the conveying section of the second conveyor 4. The rear end of the Y-axis linear module 2 is located behind the front end of the conveying section of the second conveyor 4.

[0030] Empty material trays 8 are conveyed from the rear to the front by the first conveyor 3 (lower layer). After arriving at the front and awaiting lifting, they are lifted by the lifting clamping member 5 to the height of the second conveyor 4 (upper layer) and clamped and fixed, awaiting the blade pressing and tray placement operation. While the lifting clamping member 5 is fixing the empty material tray 8 for tray placement, the first conveyor 3 can simultaneously receive the next empty material tray 8 and convey it forward to the lifting position, realizing parallel tray placement and empty tray replenishment. After tray placement is completed, the Y-axis linear module 2 drives it to move backward, transferring the full material tray 8 to the second conveyor 4. The second conveyor 4 starts, conveying the full material tray 8 backward to the hopper; at the same time, the lifting clamping member 5 releases the full material tray 8 and descends, and the Y-axis linear module 2 drives it to reset to the front of the first conveyor 3, ready to clamp the next empty material tray 8 that has been placed, entering the next cycle.

[0031] Thus, by adopting a dual-layer conveyor design, the lower first conveyor 3 focuses on supplying and transferring empty trays 8, while the upper second conveyor 4 is responsible for transferring full trays 8. Through the cross-operation of the lifting clamping component 5 and the Y-axis linear module 2, empty trays are replenished simultaneously during tray placement, and preparations for the next clamping are made simultaneously when a full tray is transferred. This solves the efficiency bottleneck of traditional single-channel structures where conveying and tray placement must be performed alternately. The second conveyor 4 is located above the first conveyor 3 and at the rear front end, utilizing vertical space to achieve a dual-layer layout while avoiding interference between the upper and lower layers. The Y-axis linear module 2 covers the front and rear areas of the second conveyor 4, ensuring rapid transfer of trays 8 between the two conveyor layers. Combined with the up-and-down movement of the lifting clamping component 5, a seamless cycle of supply, tray placement, and transfer is formed.

[0032] The lifting clamping component 5 includes a mounting base 51, an electric cylinder 52, a first receiving plate 53, a first telescopic cylinder 54, a first guide plate 55, a linear bearing 56, a guide shaft 57, a second receiving plate 58, a second guide plate 59, a slide cylinder 510, and a connecting rod 511. The moving end of the Y-axis linear module 2 is equipped with a mounting base 51. An electric cylinder 52 is located on the left side of the mounting base 51. A first receiving plate is located at the top of the electric cylinder 52, situated on the left side of the conveying section of the first conveyor 3. A first telescopic cylinder 54 is located at the top of the first receiving plate, and a connecting rod 511 is located at the right end of the first telescopic cylinder 54. There is a first guide plate 55. A linear bearing 56 is provided on the right side of the mounting base 51. The top end of the guide shaft 57 passes through the linear bearing 56 and is connected to a second receiving plate. The second receiving plate is located on the right side of the conveying section of the first conveyor 3. A second guide plate 59 is provided on the right side of the top of the second receiving plate. The first guide plate 55 and the second guide plate 59 are arranged opposite each other. A slide cylinder 510 is provided on the mounting base 51. The top end of the slide cylinder 510 is connected to the second receiving plate. The first receiving plate and the second receiving plate are connected by a connecting rod 511. The connecting rod 511 is located above the conveying section of the first conveyor 3.

[0033] During the forward conveying of the empty material tray 8, it is initially guided by the first guide plate 55 and the second guide plate 59. In the initial state, the electric cylinder 52 and the slide cylinder 510 are in a retracted state, the first receiving plate and the second receiving plate are in a low position (lower than the conveying section of the first conveyor 3), and the first guide plate 55 and the second guide plate 59 are in an open state (the distance between them is greater than the width of the material tray 8), waiting to receive the empty material tray 8. When the empty material tray 8 is sent to the front lifting position by the first conveyor 3, the electric cylinder 52 and the slide cylinder 510 start synchronously: the electric cylinder 52 extends upward, pushing the first receiving plate on the left to rise; the slide cylinder 510 extends upward, pushing the second receiving plate on the right to rise; because the first receiving plate and the second receiving plate are rigidly connected by the connecting rod 511, both sides rise synchronously to the height of contact with the bottom of the material tray 8, lifting the material tray 8 off the first conveyor 3.

[0034] After the tray 8 is lifted, the first telescopic cylinder 54 extends to the right, pushing the first guide plate 55 to move to the right, cooperating with the second guide plate 59 fixed on the right side, clamping the tray 8 from both sides, ensuring that the tray 8 is stable in position during the tray placement process, and further guiding the tray 8.

[0035] After the tray is unloaded, the Y-axis linear module 2 drives the lifting clamping component 5 to move backward as a whole, so that the full tray 8 moves to the second conveyor 4; the first telescopic cylinder 54 retracts, the first guide plate 55 retracts to the left, and the tray 8 is released; the electric cylinder 52 and the slide cylinder 510 retract, the first and second receiving plates descend and reset, and the Y-axis linear module 2 moves forward and resets, waiting for the next cycle.

[0036] The design employs a rigid connection between left and right double support plates and connecting rod 511 to ensure balanced force on the material tray 8 during lifting and lowering, preventing tilting. The first guide plate 55 and the second guide plate 59 clamp each other from left to right, and with the controllable thrust of the first telescopic cylinder 54, they can accommodate material trays 8 of different widths. The left electric cylinder 52 and the right sliding table cylinder 510 work together to eliminate lateral sway during lifting and lowering through the cooperation of the linear bearing 56 and the guide shaft 57. Compared to a single drive source, the dual-power source design reduces the load on individual actuators and extends equipment life. Furthermore, the left and right components are respectively arranged on both sides of the first conveyor 3, with the connecting rod 511 spanning above the first conveyor (without affecting the conveying channel). The overall structure avoids the conveyor section, enabling lifting and clamping actions to be completed in a narrow space.

[0037] The first guide plate 55 includes a first plate 551, a second plate 552, and a third plate 553. The front end of the second plate 552 is connected to the first plate 551, and the rear end of the second plate 552 is connected to the third plate 553. The length direction of the second plate 552 is parallel to the conveying direction of the first conveyor 3. Both the first plate 551 and the third plate 553 are inclined outward relative to the second plate 552. The second guide plate 59 includes a first wall 591, a second wall 592, and a third wall 593. The front end of the second wall 592 is connected to the first wall 591, and the rear end of the second wall 592 is connected to the third wall 593. The length direction of the second wall 592 is parallel to the conveying direction of the first conveyor 3. Both the first wall 591 and the third wall 593 are inclined outward relative to the second wall 592. The third plate 553 and the third wall 593 form a funnel shape to guide the offset tray 8 smoothly into the conveyor, avoiding jamming; and together with the second plate 552 and the second wall 592, they ensure the alignment of the tray 8.

[0038] The first conveyor 3 includes a first mounting frame 31, a first belt conveyor 32, and a stop bar 33. The first mounting frame 31 is mounted on the top of the mounting plate 1, the first belt conveyor 32 is mounted on the first mounting frame 31, and the stop bar 33 is located at the front end of the first mounting frame 31, above the first belt conveyor 32. The second conveyor 4 includes a second mounting frame 41 and a second belt conveyor 42. The second mounting frame 41 is mounted on the top of the mounting plate 1, and the second belt conveyor 42 is mounted on the second mounting frame 41. The stop bar 33 prevents the empty material tray 8 from moving forward, thus limiting its movement. The first belt conveyor 32 and the second belt conveyor 42 transport the material tray 8.

[0039] It also includes a second telescopic cylinder 6 and a stop block 7. The second telescopic cylinder 6 is provided on both the left and right sides of the second mounting bracket 41. The stop block 7 is provided at the top of the second telescopic cylinder 6. The stop blocks 7 on the left and right sides are respectively located on the left and right sides of the conveying section of the first conveyor 3 and can extend to the top of the conveying section of the first conveyor 3.

[0040] Initially, the second telescopic cylinder 6 is in the retracted state, and the left and right stops 7 are located on the left and right outer sides of the conveying section of the first conveyor 3, not affecting the normal conveying of the empty material tray 8 on the first conveyor 3. After the first empty material tray 8 is conveyed past the stop 7, the second telescopic cylinder 6 extends, causing the stop 7 to rise above the conveying section of the first conveyor 3, blocking the subsequent empty material tray 8 from advancing; after the previous empty material tray 8 is lifted away from the first conveyor 3, the second telescopic cylinder retracts, causing the stop 7 to reset, releasing the obstruction, and allowing the next empty material tray 8 to continue to be conveyed forward.

[0041] By using the intermittent blocking and releasing action of the stop 7, multiple empty material trays 8 are prevented from piling up on the first conveyor 3, ensuring that the material trays 8 are conveyed one by one in sequence, adapting to the single-station operation requirements of subsequent lifting and tray placement. The stop 7 only blocks the next material tray 8 when the previous material tray 8 has not been lifted, and releases it immediately after the previous material tray 8 is lifted, achieving synchronous coordination between the conveying and lifting clamping actions of the material trays 8, without disorder or waiting gaps.

[0042] The control method of this utility model is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art. The power supply is also common knowledge in the field. Since this utility model is mainly used to protect mechanical devices, the control method and circuit connection will not be explained in detail.

[0043] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A tray-shifting mechanism for a blade blank processing machine, characterized in that: It includes a mounting plate, a first conveyor, a second conveyor, a Y-axis linear module, and lifting clamping components; The top of the mounting plate is provided with a first conveyor, a second conveyor, and a Y-axis linear module; The conveying section of the second conveyor is located above the conveying section of the first conveyor; The front end of the conveying section of the second conveyor is located behind the front end of the conveying section of the first conveyor; The moving end of the Y-axis linear module is equipped with a lifting clamping component; The Y-axis linear module is located below the conveying section of the first conveyor; The front end of the Y-axis linear module is located in front of the front end of the conveying section of the second conveyor, and the rear end of the Y-axis linear module is located behind the front end of the conveying section of the second conveyor.

2. The transfer mechanism of the blade blank processing machine according to claim 1, characterized in that: The lifting clamping component includes a mounting base, an electric cylinder, a first receiving plate, a first telescopic cylinder, a first guide plate, a linear bearing, a guide shaft, a second receiving plate, a second guide plate, a slide cylinder, and a connecting rod. The movable end of the Y-axis linear module is provided with a mounting base; An electric cylinder is provided on the left side of the mounting base; The top of the electric cylinder is provided with a first receiving plate, which is located on the left side of the conveying section of the first conveyor. The top of the first receiving plate is provided with a first telescopic cylinder, and the right end of the first telescopic cylinder is provided with a first guide plate. A linear bearing is provided on the right side of the mounting base, the top end of the guide shaft passes through the linear bearing and is connected to a second support plate, the second support plate being located on the right side of the conveying section of the first conveyor; A second guide plate is provided on the right side of the top of the second receiving plate; The first guide plate and the second guide plate are arranged opposite each other from left to right; The slide cylinder is mounted on the mounting base, and the top of the slide cylinder is connected to the second receiving plate; The first receiving plate and the second receiving plate are connected by a connecting rod, which is located above the conveying section of the first conveyor.

3. The transfer mechanism of the blade blank processing machine according to claim 2, characterized in that: The first guide plate includes a first plate, a second plate, and a third plate; The front end of the second board is connected to the first board, and the rear end of the second board is connected to the third board; The length direction of the second plate is parallel to the conveying direction of the first conveyor; Both the first plate and the third plate are inclined outward relative to the second plate.

4. The transfer mechanism of the blade blank processing machine according to claim 3, characterized in that: The second guide plate has a first wall, a second wall, and a third wall; The front end of the second wall is connected to the first wall, and the rear end of the second wall is connected to the third wall; The length direction of the second wall is parallel to the conveying direction of the first conveyor; Both the first wall and the third wall are inclined outward relative to the second wall.

5. The transfer mechanism of the blade blank processing machine according to claim 1, characterized in that: The first conveyor includes a first mounting frame, a first belt conveyor, and stop bars; The top of the mounting plate is provided with a first mounting bracket; The first belt conveyor is disposed on the first mounting frame; The front end of the first mounting bracket is provided with a stop bar, which is located above the first belt conveyor.

6. The transfer mechanism of the blade blank processing machine according to claim 1, characterized in that: The second conveyor includes a second mounting frame and a second belt conveyor; A second mounting bracket is provided on the top of the mounting plate; The second belt conveyor is disposed on the second mounting frame.

7. The transfer mechanism of the blade blank processing machine according to claim 6, characterized in that: It also includes a second telescopic cylinder and a stop block; The second mounting bracket is equipped with a second telescopic cylinder on both its left and right sides; A stop is provided at the top of the second telescopic cylinder; The blocks on the left and right sides are respectively located on the left and right sides of the conveying section of the first conveyor, and can extend above the conveying section of the first conveyor.

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