A cleaning device for smart factory equipment maintenance
Patent Information
- Application Number
- CN202522294031.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-30
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-10-30
AI Technical Summary
[0003]传统清洁装置多为固定尺寸设计,无法根据传送带宽度灵活调整结构
[0015]本实用新型的有益效果在于:本实用新型通过两组可相对滑动的顶板与侧边架配合设置实现沿传送带宽度方向的灵活调节,两组擦拭件采用错开设置,分别覆盖传送带表面两侧区域,结合驱动机构带动擦拭件沿传送带宽度方向往复滑动,使得整个清洁装置在面对不同宽度的传送带时,也可以保证擦板能够擦到传送带的全部表面,不存在遗漏擦拭的部位。
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Figure CN224645931U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of equipment maintenance technology, and specifically relates to a cleaning device for the maintenance of intelligent factory equipment. Background Technology
[0002] In the production and operation system of a smart factory, the conveyor belt is the core equipment for material transfer. Its surface cleanliness directly affects production efficiency and product quality. Therefore, it is necessary to regularly use cleaning devices to maintain and clean the conveyor belt.
[0003] Traditional cleaning equipment is mostly designed with fixed dimensions, making it impossible to flexibly adjust its structure according to the width of the conveyor belt. When there are production line conveyor belts of different widths in the factory, multiple sets of dedicated cleaning equipment are required, which not only increases equipment procurement costs but also occupies additional storage space. Furthermore, some cleaning equipment requires manual pushing or adjustment of its position. During the cleaning process, key aspects such as spraying cleaning fluid and wiping trajectory need to be manually monitored, which not only increases the intensity of manual labor but also makes it easy for human error to lead to unstable cleaning results, making it difficult to adapt to the automated production management needs of smart factories. Summary of the Invention
[0004] The purpose of this invention is to provide a cleaning device with a simple structure and reasonable design in order to solve the above problems.
[0005] This utility model achieves the above objectives through the following technical solutions: This utility model provides a cleaning device for the maintenance of intelligent factory equipment, including a mobile frame, a spraying mechanism, a wiping component and a driving mechanism, wherein the spraying mechanism and the driving mechanism are both mounted on the mobile frame; The wiping device is provided in two sets, which are staggered and located on both sides of the conveyor belt surface. The moving frame is telescopically arranged along the width direction of the conveyor belt. The wiping component includes at least a wiping plate, which is attached to the surface of the conveyor belt. The wiping component is provided with a height adjustment component for adjusting the height of the wiping plate. After the spraying mechanism sprays cleaning liquid onto the surface of the conveyor belt, the driving mechanism simultaneously drives two sets of wiping components to slide back and forth along the width of the conveyor belt to wipe the surface of the rotating conveyor belt.
[0006] As a further optimization of this utility model, the movable frame includes two sets of symmetrically arranged side frames and two sets of relatively slidably connected top plates. One side of each of the two sets of top plates is connected to the surface of the two sets of side frames, and rollers are installed on the bottom surface of each set of side frames.
[0007] As a further optimization of this utility model, both sets of side frames are provided with a fixing component for fixing the position of the movable frame. The fixing component includes a bolt and a nut. The bolt passes through the side frame, and a pressure plate is rotatably connected to the end of the bolt near the conveyor belt. The nut is threadedly connected to the surface of the bolt away from the conveyor belt.
[0008] As a further optimization of this utility model, the driving mechanism includes a motor, a driving gear, a driven gear, a retractable driving rod, and a limiting rod. The motor is connected to the movable frame, the driving gear is fixedly connected to the driving end of the motor, the driven gear is sleeved on the surface of the driving rod and meshes with the driving gear, both ends of the driving rod are rotatably connected to the inner wall of the movable frame, a slider is threaded onto the surface of the driving rod, both ends of the limiting rod are fixedly connected to the inner wall of the movable frame, the limiting rod passes through the slider, and the two sets of wiping components are respectively connected to the surfaces of the two sets of sliders.
[0009] As a further optimization of this utility model, the drive rod includes a left column, a middle column and a right column. The left column and the right column are slidably sleeved on the surface of the middle column from both ends. The ends of the left column and the right column away from the middle column are rotatably connected to two sets of side frames. The slider is threadedly connected to the surface of the left column and the right column. The driven gear is sleeved on the surface of the right column.
[0010] As a further optimization of this utility model, the bottom surfaces of both sets of top plates are connected with collars, which are sleeved on the surface of the central column.
[0011] As a further optimization of this utility model, the wiping component also includes a connecting frame, and the wiping plate is connected to the slider through the connecting frame.
[0012] As a further optimization of this utility model, the connecting frame is telescopic and includes an upper frame and a lower frame. The upper frame is connected to the surface of the slider, and the lower frame is connected to the upper surface of the wiping plate. The upper frame is sleeved on the outer surface of the lower frame. The height adjustment component is located inside the connecting frame. Adjusting the height adjustment component causes the lower frame to slide along the inner wall of the upper frame to change the height of the wiping plate.
[0013] As a further optimization of this utility model, the height adjustment component includes a fixed rod, a movable rod, and a compression spring. One end of the movable rod extends into the interior of the fixed rod and slides along the inner wall of the fixed rod, while the other end is connected to the inner bottom surface of the lower frame. The compression spring is located inside the fixed rod, and its two ends are respectively connected to one end of the movable rod and the inner end face of the fixed rod. A mounting plate is connected to the end of the fixed rod away from the movable rod. A bolt is rotatably connected to the upper surface of the mounting plate. The end of the bolt away from the mounting plate extends through the inner top surface of the upper frame to the outer side of the upper frame. A nut is threaded onto the surface of the bolt located on the outer side of the upper frame.
[0014] As a further optimization of this utility model, the spraying mechanism is provided in two sets, which are respectively set on two sets of side frames. The spraying mechanism includes a storage box and a delivery pipe. The cleaning liquid is contained in the storage box. The storage box is connected to the surface of the side frame. One end of the delivery pipe extends into the storage box. Multiple sets of spray nozzles are opened on the side of the delivery pipe in a straight line. Each set of spray nozzles is equipped with a nozzle.
[0015] The beneficial effects of this utility model are as follows: This utility model achieves flexible adjustment along the width direction of the conveyor belt by cooperating with two sets of relatively sliding top plates and side frames. The two sets of wiping parts are staggered and cover the two sides of the conveyor belt surface respectively. Combined with the driving mechanism, the wiping parts are driven to slide back and forth along the width direction of the conveyor belt, so that the entire cleaning device can ensure that the wiping plate can wipe the entire surface of the conveyor belt when facing conveyor belts of different widths, and there are no parts that are missed in wiping. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the mobile frame structure of this utility model; Figure 3 This is a schematic diagram of the drive mechanism structure of this utility model; Figure 4 This is a schematic diagram of the drive rod structure of this utility model; Figure 5 This is a schematic diagram of the height adjustment component structure of this utility model; Figure 6 This is a schematic diagram of the connecting frame structure of this utility model.
[0017] In the diagram: 1. Movable frame; 101. Side frame; 102. Top plate; 2. Spraying mechanism; 21. Storage box; 22. Conveying pipe; 23. Nozzle; 3. Drive mechanism; 31. Motor; 32. Drive gear; 33. Driven gear; 34. Drive rod; 341. Left column; 342. Middle column; 343. Right column; 35. Limiting rod; 36. Sliding block; 4. Conveyor belt; 5. Wiping plate; 6. Height adjustment assembly; 61. Bolt 2; 62. Nut 2; 63. Fixed rod; 64. Movable rod; 65. Compression spring; 66. Mounting plate; 7. Fixing assembly; 71. Bolt 1; 72. Nut 1; 73. Pressure plate; 8. Collar; 9. Connecting frame; 91. Upper frame; 92. Lower frame. Detailed Implementation
[0018] The present application will now be described in further detail with reference to the accompanying drawings. It should be noted that the following specific embodiments are only used to further illustrate the present application and should not be construed as limiting the scope of protection of the present application. Those skilled in the art can make some non-essential improvements and adjustments to the present application based on the above application content. Example
[0019] refer to Figure 1 and Figure 2 The structure shown is a cleaning device for the maintenance of intelligent factory equipment, including a mobile frame 1, a spraying mechanism 2, a wiping component and a driving mechanism 3, wherein the spraying mechanism 2 and the driving mechanism 3 are both mounted on the mobile frame 1; The wiping components are provided in two sets, which are staggered and located on both sides of the surface of the conveyor belt 4. The moving frame 1 is telescopically arranged along the width direction of the conveyor belt 4. The wiping component includes at least a wiping plate 5, which is attached to the surface of the conveyor belt 4. The wiping component is provided with a height adjustment component 6 for adjusting the height of the wiping plate 5. After the spraying mechanism 2 sprays cleaning liquid onto the surface of the conveyor belt 4, the driving mechanism 3 simultaneously drives two sets of wiping components to slide back and forth along the width direction of the conveyor belt 4 to wipe the surface of the rotating conveyor belt 4.
[0020] It should be noted that the two sets of wiping components are staggered to prevent the wiping plates 5 from colliding with each other. At the same time, even when facing conveyor belts 4 of different widths, it can be ensured that the wiping plates 5 can wipe the entire surface of the conveyor belt 4, and there are no parts that are missed in wiping.
[0021] Furthermore, the movable frame 1 includes two sets of symmetrically arranged side frames 101 and two sets of relatively slidably connected top plates 102. One side of each of the two sets of top plates 102 is connected to the surface of the two sets of side frames 101, and rollers are installed on the bottom surface of each set of side frames 101.
[0022] It should be noted that there are multiple sets of rollers, and their number and position layout are only required to ensure that the moving frame 1 runs smoothly.
[0023] It should be further noted that when performing maintenance and cleaning on conveyor belt 4, it is necessary to turn on conveyor belt 4 and keep it rotating.
[0024] Furthermore, both sets of side frames 101 are provided with a fixing component 7 for fixing the position of the movable frame 1. The fixing component 7 includes a bolt 71 and a nut 72. The bolt 71 passes through the side frame 101. The end of the bolt 71 near the conveyor belt 4 is rotatably connected to a pressure plate 73. The nut 72 is threadedly connected to the side surface of the bolt 71 away from the conveyor belt 4.
[0025] In actual use of the device, the movable frame 1 needs to be pushed from one end of the conveyor belt 4 to a position close to the middle of the conveyor belt 4 so that the movable frame 1 covers the outside of the conveyor belt 4. Then, push the side frame 101 to adjust the movable frame 1 to a suitable width. Then, turn the bolt 71 so that the pressure plate 73 presses against both sides of the conveyor belt frame. Finally, turn the nut 72 to restrict the rotation of the bolt 71. Through this setting, the movement of the movable frame 1 can be restricted.
[0026] Furthermore, the drive mechanism 3 includes a motor 31, a drive gear 32, a driven gear 33, a retractable drive rod 34, and a limiting rod 35. The motor 31 is connected to the movable frame 1. The drive gear 32 is fixedly connected to the drive end of the motor 31. The driven gear 33 is sleeved on the surface of the drive rod 34 and meshes with the drive gear 32. Both ends of the drive rod 34 are rotatably connected to the inner wall of the movable frame 1. A slider 36 is threadedly connected to the surface of the drive rod 34. Both ends of the limiting rod 35 are fixedly connected to the inner wall of the movable frame 1. The limiting rod 35 passes through the slider 36. The two sets of wiping components are respectively connected to the surfaces of the two sets of sliders 36.
[0027] Furthermore, the drive rod 34 includes a left column 341, a middle column 342, and a right column 343. The left column 341 and the right column 343 are slidably sleeved on the surface of the middle column 342 from both ends. The ends of the left column 341 and the right column 343 away from the middle column 342 are rotatably connected to two sets of side frames 101. The slider 36 is threadedly connected to the surface of the left column 341 and the right column 343. The driven gear 33 is sleeved on the surface of the right column 343.
[0028] It should be noted that the middle column 342 can only slide along the inner wall of the left column 341 and the right column 343 without rotating. Only when the motor 31 drives the driving gear 32 and the driven gear 33 to rotate will the right column 343, the middle column 342 and the left column 341 rotate simultaneously. The two sets of threads are symmetrically arranged, so when the drive rod 34 rotates, it will drive the two sets of sliders 36 to move in opposite directions.
[0029] Furthermore, the bottom surfaces of both sets of top plates 102 are connected to collars 8, which are fitted onto the surface of the central column 342.
[0030] It should be noted that the setting of the collar 8 provides support for the central post 342.
[0031] Furthermore, the wiping component also includes a connecting frame 9, through which the wiping plate 5 is connected to the slider 36.
[0032] Furthermore, the connecting frame 9 is telescopic, and includes an upper frame 91 and a lower frame 92. The upper frame 91 is connected to the surface of the slider 36, and the lower frame 92 is connected to the upper surface of the wiping plate 5. The upper frame 91 is fitted onto the outer surface of the lower frame 92. The height adjustment component 6 is disposed inside the connecting frame 9. Adjusting the height adjustment component 6 causes the lower frame 92 to slide along the inner wall of the upper frame 91 to change the height of the wiping plate 5.
[0033] In other embodiments, the height adjustment component 6 can be any mechanical structure capable of linear motion, specifically, it can be an electric actuator, a hydraulic cylinder, a pneumatic cylinder, etc. However, since the use of an electric actuator would increase the manufacturing cost of the entire device, this embodiment provides a height adjustment component 6 to solve this problem. Specifically, the height adjustment component 6 includes a fixed rod 63, a movable rod 64, and a compression spring 65. One end of the movable rod 64 extends into the interior of the fixed rod 63 and slides along the inner wall of the fixed rod 63, while the other end is attached to the inner bottom of the lower frame portion 92. The compression spring 65 is located inside the fixed rod 63. The two ends of the compression spring 65 are respectively connected to one end of the movable rod 64 and the inner end face of the fixed rod 63. The end of the fixed rod 63 away from the movable rod 64 is connected to the mounting plate 66. The upper surface of the mounting plate 66 is rotatably connected to the bolt 61. The end of the bolt 61 away from the mounting plate 66 extends through the inner top surface of the upper frame 91 to the outer side of the upper frame 91. The nut 62 is threadedly connected to the surface of the bolt 61 located on the outer side of the upper frame 91.
[0034] It should be noted that, since the force of the wiping plate 5 against the surface of the conveyor belt 4 cannot be guaranteed when the height of the wiping plate 5 is manually adjusted, a compression spring 65 is provided to prevent the wiping plate 5 from being too strong against the surface of the conveyor belt 4.
[0035] In practical use, rotating bolt 261 can change the height of the wiping plate 5, and tightening nut 262 can restrict the rotation of bolt 261.
[0036] refer to Figure 2 As shown in the partial structure, the spraying mechanism 2 is provided in two sets, respectively mounted on two sets of side frames 101. The spraying mechanism 2 includes a storage tank 21 and a delivery pipe 22. The cleaning liquid is contained in the storage tank 21, which is connected to the surface of the side frame 101. One end of the delivery pipe 22 extends into the storage tank 21. Multiple sets of spray nozzles arranged in a straight line are opened on the side of the delivery pipe 22, and each set of spray nozzles is equipped with a nozzle 23.
[0037] Among them, nozzle 23 is an atomizing nozzle.
[0038] It should be noted that the two sets of delivery pipes 22 are also staggered. In actual use, a water pump needs to be installed on the delivery pipes 22 to deliver the cleaning fluid.
[0039] The embodiments described above are merely examples of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model.
Claims
1. A cleaning device for the maintenance of intelligent factory equipment, characterized in that, It includes a mobile frame (1), a spraying mechanism (2), a wiping component, and a driving mechanism (3), wherein the spraying mechanism (2) and the driving mechanism (3) are both mounted on the mobile frame (1); The wiping components are provided in two sets, which are staggered and located on both sides of the surface of the conveyor belt (4). The moving frame (1) is extended and retracted along the width direction of the conveyor belt (4). The wiping component includes at least a wiping plate (5), which is attached to the surface of the conveyor belt (4). The wiping component is provided with a height adjustment component (6) for adjusting the height of the wiping plate (5). After the spraying mechanism (2) sprays cleaning liquid onto the surface of the conveyor belt (4), the driving mechanism (3) simultaneously drives two sets of wiping components to slide back and forth along the width direction of the conveyor belt (4) to wipe the surface of the rotating conveyor belt (4).
2. The cleaning device for intelligent factory equipment maintenance according to claim 1, characterized in that: The movable frame (1) includes two sets of symmetrically arranged side frames (101) and two sets of relatively slidably connected top plates (102). One side of each of the two sets of top plates (102) is connected to the surface of the two sets of side frames (101), and rollers are installed on the bottom surface of each set of side frames (101).
3. The cleaning device for intelligent factory equipment maintenance according to claim 2, characterized in that: Both sets of side frames (101) are provided with a fixing component (7) for fixing the position of the moving frame (1). The fixing component (7) includes a bolt (71) and a nut (72). The bolt (71) passes through the side frame (101). The end of the bolt (71) near the conveyor belt (4) is rotatably connected to a pressure plate (73). The nut (72) is threaded on the side surface of the bolt (71) away from the conveyor belt (4).
4. A cleaning device for intelligent factory equipment maintenance according to claim 2, characterized in that: The drive mechanism (3) includes a motor (31), a drive gear (32), a driven gear (33), a retractable drive rod (34), and a limiting rod (35). The motor (31) is connected to the moving frame (1). The drive gear (32) is fixedly connected to the drive end of the motor (31). The driven gear (33) is sleeved on the surface of the drive rod (34) and meshes with the drive gear (32). Both ends of the drive rod (34) are rotatably connected to the inner wall of the moving frame (1). The surface of the drive rod (34) is threaded with a slider (36). Both ends of the limiting rod (35) are fixedly connected to the inner wall of the moving frame (1). The limiting rod (35) passes through the slider (36). The two sets of wiping parts are respectively connected to the surfaces of the two sets of sliders (36).
5. A cleaning device for intelligent factory equipment maintenance according to claim 4, characterized in that: The drive rod (34) includes a left column (341), a middle column (342) and a right column (343). The left column (341) and the right column (343) are slidably sleeved on the surface of the middle column (342) from both ends of the middle column (342). The ends of the left column (341) and the right column (343) away from the middle column (342) are rotatably connected to two sets of side frames (101). The slider (36) is threadedly connected to the surface of the left column (341) and the right column (343). The driven gear (33) is sleeved on the surface of the right column (343).
6. A cleaning device for intelligent factory equipment maintenance according to claim 5, characterized in that: Both sets of top plates (102) have collars (8) connected to their bottom surfaces, and the collars (8) are fitted onto the surface of the central column (342).
7. A cleaning device for intelligent factory equipment maintenance according to claim 2, characterized in that: The wiping component also includes a connecting frame (9), and the wiping plate (5) is connected to the slider (36) through the connecting frame (9).
8. A cleaning device for intelligent factory equipment maintenance according to claim 7, characterized in that: The connecting frame (9) is telescopic and includes an upper frame (91) and a lower frame (92). The upper frame (91) is connected to the surface of the slider (36), and the lower frame (92) is connected to the upper surface of the wiping plate (5). The upper frame (91) is fitted onto the outer surface of the lower frame (92). The height adjustment component (6) is located inside the connecting frame (9). Adjusting the height adjustment component (6) causes the lower frame (92) to slide along the inner wall of the upper frame (91) to change the height of the wiping plate (5).
9. A cleaning device for intelligent factory equipment maintenance according to claim 8, characterized in that: The height adjustment assembly (6) includes a second nut (62), a fixed rod (63), a movable rod (64), and a compression spring (65). One end of the movable rod (64) extends into the interior of the fixed rod (63) and slides along the inner wall of the fixed rod (63). The other end is connected to the inner bottom surface of the lower frame (92). The compression spring (65) is located inside the fixed rod (63). Both ends of the compression spring (65) are connected to one end of the movable rod (64) and the inner end face of the fixed rod (63), respectively. The fixed rod (63) is connected to a mounting plate (66) at one end away from the movable rod (64). The upper surface of the mounting plate (66) is rotatably connected to a second bolt (61). The bolt (61) extends through the inner top surface of the upper frame (91) to the outer side of the upper frame (91) at one end away from the mounting plate (66). The second nut (62) is threaded onto the surface of the bolt (61) located on the outer side of the upper frame (91).
10. A cleaning device for intelligent factory equipment maintenance according to claim 2, characterized in that: The spraying mechanism (2) is provided in two sets, which are respectively set on two sets of side frames (101). The spraying mechanism (2) includes a storage box (21) and a delivery pipe (22). The cleaning liquid is stored in the storage box (21). The storage box (21) is connected to the surface of the side frame (101). One end of the delivery pipe (22) extends into the storage box (21). Multiple sets of spray nozzles arranged in a straight line are opened on the side of the delivery pipe (22). Each set of spray nozzles is equipped with a nozzle (23).