A carousel type flow bench
Patent Information
- Application Number
- CN202522242358.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-23
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-10-23
AI Technical Summary
[0004]现有技术的不足之处在于,当流水线上输送例如桶装水、桶装饮料或大瓶生产化工药液等产品时,由于圆盘拾取过程会增加产品在流水线上的停留时间,因此到达圆盘位置的产品容易出现堆积,过程中输送带会向堆积的桶体底部源源不断提供摩擦推力,再通过桶体自身重力,促使挤压力传递至圆盘未开设缺口的侧壁上
[0016] In the above technical solution, the rotary assembly line workbench provided by this utility model has the following beneficial effects: the product is embedded and rotated to the processing station through the pick-up port. At this time, the two buffers on the side of the disc move to the outside of the product to be picked up, so that the squeezing force generated by the product accumulation is transmitted to the two buffers through the slider, causing the two buffers to move away from each other. During the process, the buffer plate uses the deformation force generated by the extension to offset the squeezing force, thereby buffering the squeezing force generated by the product accumulation, greatly reducing the damage to the rotating shaft caused by the squeezing force, and realizing the protection of the rotating operation of the disc.
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Figure CN224646041U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to production line technology, specifically a rotary production line workbench. Background Technology
[0002] Assembly lines typically include a conveyor belt-driven platform. When a product needs processing at a certain stage of the assembly line while ensuring normal transport, a turntable assembly is installed on one side of the assembly line or between two co-directional assembly lines. A notched disc on the turntable picks up the product, briefly removing it from the assembly line. After processing, the rotating disc returns the product to the assembly line.
[0003] For example, publication number CN114093794B, publication date: 2022-04-19, discloses a multi-station rotary chip packaging production line, belonging to the field of chip manufacturing technology. It includes a base plate, with four first baffles and four second baffles fixedly connected to the left and right sides of the upper surface of the base plate. A first conveying mechanism and a second conveying mechanism are respectively arranged between the four first baffles and four second baffles. A guide platform is provided on the opposite surfaces of two adjacent first baffles and two adjacent second baffles. In this invention, by setting up a card holder, placement slot, support shaft, base, disk, first column, second column, adjusting plate, stop bar, and motor, compared with traditional processing methods, this solution combines feeding, inspection, and encapsulation into a complete processing line, while avoiding damage to the chip due to chip repositioning, which is beneficial for efficient chip packaging and improves packaging accuracy.
[0004] The shortcomings of existing technology lie in the fact that when conveying products such as bottled water, bottled beverages, or large bottles of chemical liquids on an assembly line, the increased dwell time of the products on the assembly line during the disc pickup process leads to product accumulation at the disc location. During this process, the conveyor belt continuously provides frictional thrust to the bottom of the accumulated containers, and the weight of the containers themselves further contributes to the pressure transferred to the un-notched sidewall of the disc. When excessive accumulation and pressure occur, the pressure on one side of the disc acts on the central rotating shaft, causing damage to the shaft and severely affecting the disc's balance. This can even cause the disc to tilt, interfering with stable product pickup and potentially triggering a chain reaction. Utility Model Content
[0005] The purpose of this invention is to provide a rotary production line workbench to address the aforementioned shortcomings in the prior art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: A rotary assembly line workbench includes two conveyors and a disc component rotating between the two conveyors. The disc component has a circumferentially arranged pickup port on its side. Symmetrically distributed buffer components are snapped together between adjacent pickup ports, and a buffer sheet is fixedly installed between two buffer components. A slider is fixedly installed on the buffer component.
[0007] As a further description of the above technical solution: the buffer component is fixedly installed with clamps that are symmetrically distributed vertically, and one of the clamps has screw holes.
[0008] As a further description of the above technical solution: the disc component has equally spaced slots, and the clamping plate is fixedly installed with an elastic element that engages with any of the slots.
[0009] As a further description of the above technical solution: the elastic element is driven to slide in the slot.
[0010] As a further description of the above technical solution: the elastic element is specifically an arc-shaped elastic metal rod.
[0011] As a further description of the above technical solution: it also includes a guide frame symmetrically arranged on the outside of the disc component, and the guide frame is provided with a sliding groove for the slider to slide.
[0012] As a further description of the above technical solution: a rotating shaft is fixedly installed on the disc component.
[0013] As a further description of the above technical solution: an elastic pad is also fixedly installed on the buffer component.
[0014] As a further description of the above technical solution: the buffer sheet is specifically an elastic metal sheet.
[0015] As a further description of the above technical solution: the elastic pad is specifically a rubber pad.
[0016] In the above technical solution, the rotary assembly line workbench provided by this utility model has the following beneficial effects: the product is embedded and rotated to the processing station through the pick-up port. At this time, the two buffers on the side of the disc move to the outside of the product to be picked up, so that the squeezing force generated by the product accumulation is transmitted to the two buffers through the slider, causing the two buffers to move away from each other. During the process, the buffer plate uses the deformation force generated by the extension to offset the squeezing force, thereby buffering the squeezing force generated by the product accumulation, greatly reducing the damage to the rotating shaft caused by the squeezing force, and realizing the protection of the rotating operation of the disc. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.
[0018] Figure 1 This utility model provides an assembly diagram of the disc component, buffer component, and conveyor for an embodiment of the present invention. Figure 2 A schematic diagram showing the outer circumferential distribution of buffer components and two guide frames provided in this embodiment of the utility model; Figure 3 A schematic diagram of the outer circumferentially distributed buffer components and two guide frames provided in this embodiment of the utility model; Figure 4 This is a schematic diagram of the assembly of the disc component and a single guide frame provided in an embodiment of the present utility model; Figure 5 A schematic diagram of a buffer component equipped with a buffer sheet, provided for an embodiment of this utility model.
[0019] Explanation of reference numerals in the attached figures: 1. Conveyor; 2. Disc component; 21. Rotary shaft; 22. Pick-up port; 23. Slot; 3. Guide frame; 31. Slide rail; 4. Buffer component; 41. Clamping plate; 42. Elastic component; 43. Screw hole; 44. Slider; 45. Elastic pad; 5. Buffer plate. Detailed Implementation
[0020] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.
[0021] Please see Figure 1-5 This utility model provides a technical solution, including the following embodiments: Example
[0022] Combination Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5As shown, this embodiment provides a component for product anti-collision buffering based on the original conveying disc, namely two buffer members 4 with buffer plates 5 installed. The product is embedded through the pick-up port 22 and rotated and conveyed to the processing station. At this time, the two buffer members 4 on the side of the disc 2 move to the outside of the product to be picked up, so that the squeezing force generated by the product accumulation is transmitted to the two buffer members 4 through the slider 44, causing the two buffer members 4 to move away from each other. During the process, the buffer plate 5 uses the deformation force generated by the extension to offset the squeezing force, thereby buffering the squeezing force generated by the product accumulation, greatly reducing the damage caused by the squeezing force to the rotating shaft 21, and realizing the protection of the disc 2 during rotation.
[0023] Specifically, slider 44 is welded to the side of buffer 4 so that it can directly contact the product to be rotated and conveyed, facilitating pressure transmission to buffer plate 5. Slider 44 has rounded corners to reduce friction when in contact with the product during rotation.
[0024] Furthermore, the rotating shaft 21 is mounted on the worktable between the two conveyors 1, and the motor drive used for the rotating shaft 21 is the same as that used for the conveyor 1, which is existing technology and will not be described in detail here. Example
[0025] Combination Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, this embodiment details the mobility of the buffer 4. The use of threaded bolts in the screw hole 43 enables the buffer 4 to have a damping function, thereby ensuring the stability of the buffer plate 5 during buffering operations. The symmetrically distributed clamping plates 41 effectively ensure that the buffer 4 slides along the side of the disc 2, and the two elastic elements 42 slide in the arc-shaped grooves 23. This accommodates the circumferential movement of the buffer 4 and allows the buffer 4 to move vertically relative to the disc 2.
[0026] Specifically, the screw hole 43 needs to be screwed in using a bolt with a rubber round pad at the end. The purpose is that when the bolt moves down to the end position, the rubber round pad will contact the surface of the disc 2 and maintain a sliding connection, so that the buffer 4 uses the rubber round pad to generate sliding damping with the disc 2, thereby improving the buffering capacity of the buffer 4 when sliding along the circumference of the disc 2.
[0027] Furthermore, the equidistantly distributed slots 23 are all arc-shaped, and all slots 23 are concentric, i.e., the center is the pivot 21, so that the buffer 4 has a stable circumferential movement capability. The setting of multiple slots 23 can adjust the position of the upper and lower interlocking slots 23 of the elastic element 42, so as to adjust the radial distance between the buffer 4 and the center of the disc 2. The slots 23 further away from the center are longer, which increases the extensibility of the buffer sheet 5 and improves the buffering effect, so as to cope with the greater compressive force. Example
[0028] Combination Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, this embodiment provides a component for supporting the product during processing, namely an elastic pad 45 located on one side of the buffer 4. When the two buffers 4 move away from each other due to compression, the buffers 4 on both sides of the pickup port 22 move closer to each other, causing the elastic pads 45 on the two buffers 4 to come together, thereby clamping the product to be processed. This increases the stability of the product during the moving and processing conveying process under the rubber compression effect, turning excess compression force into a valuable resource, and improving product processing efficiency and yield. Example
[0029] Combination Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, this embodiment addresses the problem of the disc component 2 becoming skewed. When the buffer component 4 passes the guide frame 3, the slider 44 moves along the slide groove 31. At this time, the independently mounted guide frame 3 connects the buffer component 4 and the guide frame 3 through the slider 44. When the disc component 2 becomes skewed, the elastic component 42 comes into play. That is, after the disc component 2 tilts, one side of the elastic component 42 is squeezed and deformed, but the buffer component 4 remains horizontal due to the restriction of the slide groove 31. Therefore, the horizontally circumferentially moving buffer component 4 can provide a stable and safe support and conveying function for the product through the elastic pad 45, so that the product can be stably processed even if the disc component 2 is damaged.
[0030] Specifically, the guide frame 3 is designed so that the picked-up product can slide along the inner wall of the guide frame 3, which aims to ensure the stability of the product movement, and the two elastic pads 45 provide support and reinforcement on this basis.
[0031] Furthermore, the depth of the slider 44 in the groove 31 allows the buffer 4 to move horizontally. A vertical protrusion can also be welded to the end of the slider 44, so that the component sliding in the groove 31 is T-shaped, thus having the function of not easily disengaging, in order to ensure that the buffer 4 moves horizontally stably.
[0032] Furthermore, the accumulated products cause the buffer elements 4 on both sides of the buffer sheet 5 to move away from each other, and this process continues as the buffer elements 4 enter the inner diameter of the guide frame 3, thereby ensuring the stability of the elastic pad 45. Therefore, when products return to the production line and accumulate, the deformed buffer sheet 5 can bring the buffer elements 4 on both sides closer together, and the squeezing force generated in the process can be used to push against the processed products, reducing problems such as product dwell time interfering with the operation of the disc 2.
[0033] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A rotary assembly line workbench, comprising two conveyors (1), characterized in that, It also includes a disc component (2) that rotates between two conveyors (1), and the disc component (2) has a circumferentially arranged pickup port (22) on its side. A symmetrically distributed buffer (4) is snapped between adjacent pickup ports (22), and a buffer sheet (5) is fixedly installed between the two buffers (4). A slider (44) is fixedly installed on the buffer (4).
2. The rotary assembly line workbench according to claim 1, characterized in that, The buffer (4) is fixedly installed with symmetrically distributed clamps (41), one of which has a screw hole (43).
3. A rotary assembly line workbench according to claim 2, characterized in that, The disc component (2) has equally spaced slots (23), and the clamping plate (41) is fixedly installed with an elastic component (42) that engages with any of the slots (23).
4. A rotary assembly line workbench according to claim 3, characterized in that, The elastic element (42) is driven to slide in the slot (23).
5. A rotary assembly line workbench according to claim 3, characterized in that, The elastic element (42) is specifically an arc-shaped elastic metal rod.
6. A rotary assembly line workbench according to claim 1, characterized in that, It also includes a guide frame (3) symmetrically arranged on the outside of the disc component (2), and the guide frame (3) is provided with a groove (31) for the slider (44) to slide.
7. A rotary assembly line workbench according to claim 1, characterized in that, A rotating shaft (21) is fixedly installed on the disc component (2).
8. A rotary assembly line workbench according to claim 1, characterized in that, An elastic pad (45) is also fixedly installed on the buffer (4).
9. A rotary assembly line workbench according to claim 1, characterized in that, The buffer sheet (5) is specifically an elastic metal sheet.
10. A rotary assembly line workbench according to claim 8, characterized in that, The elastic pad (45) is specifically a rubber pad.
Citation Information
Patent Citations
A multi-station rotary chip packaging production line
CN114093794B