Anti-blocking slurry outlet pipeline for kaolin processing
Patent Information
- Application Number
- CN202522228992.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-22
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-10-22
AI Technical Summary
然而,由于高岭土的特殊性质,特别是其颗粒较细,且与水的黏度较高,容易在管道中形成沉淀物,导致管道堵塞
[0013]与现有技术相比,本实用新型的优点和积极效果在于,
Smart Images

Figure CN224646120U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of pipeline equipment technology, and in particular to a slurry outlet pipeline for kaolin processing that prevents clogging. Background Technology
[0002] Kaolin, as an important mineral raw material, is widely used in various industries such as ceramics, papermaking, rubber, and coatings. During kaolin processing, it often needs to be mixed with water to form a slurry for subsequent treatment or transportation. The slurry outlet pipeline, as a crucial transportation component in kaolin processing, is responsible for conveying the kaolin slurry from the processing equipment to the next processing stage. However, due to the special properties of kaolin, especially its fine particle size and high viscosity with water, it easily forms sediments in the pipeline, leading to blockages.
[0003] Currently, many kaolin processing enterprises face the technical challenge of pipeline blockage during production. In practice, common causes of blockage include the deposition of fine particles in the slurry, excessive or inconsistent kaolin raw materials being transported, which affect subsequent normal transportation and cause many inconveniences.
[0004] Therefore, this utility model provides a slurry outlet pipe for kaolin processing that prevents clogging. Utility Model Content
[0005] The purpose of this invention is to overcome the shortcomings of the existing technology and provide a slurry outlet pipe for kaolin processing that prevents clogging.
[0006] To achieve the above objectives, this utility model adopts the following technical solution: a slurry outlet pipe for anti-clogging kaolin processing, comprising a slurry inlet pipe,
[0007] A sealing connection plate is fixedly connected to the top of the slurry feed pipe, a conveying pipe is fixedly connected to the top of the sealing connection plate, anti-slip strips are installed on the outside of the conveying pipe at equal intervals, a slurry top pipe is installed on the top of the conveying pipe, a valve is fixedly connected to the top of the slurry top pipe, and a support base is fixedly connected to the bottom of the slurry feed pipe.
[0008] One side of the slurry inlet pipe is fixedly connected to a slurry outlet bottom pipe, and the side of the slurry outlet bottom pipe away from the slurry inlet pipe is fixedly connected to a discharge pipe. The bottom of the discharge pipe is fixedly connected to an anti-clogging chamber. A first stirring rod is rotatably connected inside the anti-clogging chamber, and a second stirring rod is rotatably connected to one side of the first stirring rod. Equally spaced crushing blades are fixedly connected to the outer sides of both the first and second stirring rods. The slurry outlet bottom pipe has a conveying cavity extending into the anti-clogging chamber. The bottom of the anti-clogging chamber has a disassembly cover, which facilitates subsequent processing of the processed kaolin raw material. The positioning base plate has an L-shaped structure, which facilitates support for the anti-clogging chamber and creates a certain distance between the anti-clogging chamber and the ground, making it easy to open the disassembly cover.
[0009] In a preferred embodiment, an upper sealing flange is fitted on the outer side of the top outlet pipe, and a lower sealing flange is fitted on the outer side of the conveying pipe. The lower sealing flange is located below the upper sealing flange. The bottom of the lower sealing flange is threaded with equidistant positioning bolts that penetrate the upper sealing flange. Limiting nuts are fitted on the outer side of the positioning bolts and above the upper sealing flange. Heat dissipation fins extending into the interior of the top outlet pipe are installed between the upper and lower sealing flanges. The heat dissipation fins are used for self-conducting heat dissipation. The upper and lower sealing flanges are reinforced by the positioning bolts and limit nuts, thereby sealing the top outlet pipe and the conveying pipe during use. Equidistant reinforcing positioning plates are installed on the outer side of the conveying pipe. The bottom of each reinforcing positioning plate is fixedly connected to the top of the sealing connection plate. Multiple reinforcing positioning plates reinforce the connection between the conveying pipe and the sealing connection plate.
[0010] In a preferred embodiment, a mounting frame is fixedly connected to one side of the anti-clogging chamber, and a drive motor is fixedly connected to the outer side of the mounting frame. The output end of the drive motor extends into the discharge pipe and is fixedly connected to the second stirring rod. A first gear and a second gear are rotatably connected to the other side of the anti-clogging chamber. The second gear is located on one side of the first gear and meshes with the first gear. A drive shaft extending into the discharge pipe is fixedly connected to one side of both the first and second gears. The other end of one drive shaft is fixedly connected to the first stirring rod, and the other end of the other drive shaft is fixedly connected to the second stirring rod. When the drive motor operates, it drives the second stirring rod to rotate, which in turn drives the other drive shaft to rotate, thereby driving the first gear on the outer side of the discharge pipe to rotate. Since the second gear and the first gear are meshed, the second gear will rotate synchronously. With the connection of one drive shaft, the first stirring rod inside the discharge pipe will rotate synchronously. Thus, the crushing blades on the outer sides of both the first and second stirring rods will rotate, breaking up the conveyed kaolin raw material, reducing the possibility of subsequent blockages, and reducing the labor intensity of frequent manual cleaning and maintenance.
[0011] In a preferred embodiment, positioning base plates are fixedly connected to both sides of the anti-clogging compartment and below the mounting frame. The internal threads of the positioning base plates are connected to second positioning bolts. The positioning base plates and the installation position are connected by the second positioning bolts, thereby achieving the effect of reinforcing the connection between the overall equipment and the installation position and improving the overall stability of the equipment during operation.
[0012] In a preferred embodiment, a wireless transceiver is fixedly connected to the top of the sealing connection plate and to one side of the conveying pipe. A main control board is fixedly connected inside the wireless transceiver, and a control chip is fixedly connected to the outside of the main control board. The wireless transceiver, valve, and drive motor are all electrically connected to the control chip. The control chip is used to control the operation of the wireless transceiver, valve, and drive motor, thereby realizing the normal operation of the power equipment.
[0013] Compared with the prior art, the advantages and positive effects of this utility model are as follows:
[0014] By setting up a slurry inlet pipe, a slurry bottom outlet pipe, and a discharge pipe, the bottom of the anti-clogging chamber is equipped with a disassembly cover. Opening the disassembly cover facilitates subsequent processing of the processed kaolin raw material. The drive motor rotates, causing the second stirring rod to rotate, which in turn drives another drive shaft, thereby rotating the first gear on the outside of the discharge pipe. Since the second gear is meshed with the first gear, it synchronously drives the second gear to rotate. Under the connection of one of the drive shafts, the first stirring rod inside the discharge pipe rotates synchronously. This, along with the rotation of the crushing blades on the outside of both the first and second stirring rods, disperses the conveyed kaolin raw material, reducing the likelihood of subsequent blockages and minimizing the labor required for frequent manual cleaning and maintenance. The equipment features robust heat dissipation fins for self-conducting heat dissipation. The upper and lower sealing flanges are reinforced with positioning bolts and limit nuts, ensuring a tight seal for the slurry outlet pipe and conveying pipe. Multiple fixing plates reinforce the connection between the conveying pipe and the sealing connection plate. A second positioning bolt connects the positioning base plate to the installation position, further reinforcing the overall equipment and improving operational stability. The L-shaped positioning base plate facilitates support for the anti-clogging chamber, maintaining a gap between the chamber and the ground for easy opening and disassembly. The overall design is simple and easy to operate, allowing for quick learning and reducing the learning curve. Attached Figure Description
[0015] Figure 1 A schematic diagram of the overall structure of a slurry outlet pipe for anti-clogging kaolin processing provided by this utility model. Figure 1 ;
[0016] Figure 2 A schematic diagram of the overall structure of a slurry outlet pipe for anti-clogging kaolin processing provided by this utility model. Figure 2 ;
[0017] Figure 3 An enlarged internal schematic diagram of the discharge pipe structure for an anti-clogging slurry discharge pipe in kaolin processing provided by this utility model;
[0018] Figure 4 This utility model provides an anti-clogging slurry outlet pipe for kaolin processing. Figure 3 I have made several enlarged schematic diagrams of the structure at point A.
[0019] Legend:
[0020] 1. Slurry inlet pipe; 11. Conveying pipe; 12. Anti-slip strip; 13. Fixing plate; 14. Wireless transceiver; 15. Top slurry outlet pipe; 16. Valve; 17. Support base; 18. Sealing connection plate;
[0021] 2. Bottom outlet pipe; 21. Conveying cavity; 22. Positioning base plate;
[0022] 3. Discharge pipe; 31. Anti-clogging chamber; 32. First stirring rod; 33. Second stirring rod; 34. Crushing blade; 35. Mounting frame; 36. Drive motor; 37. First gear; 38. Second gear; 39. Drive shaft;
[0023] 4. Upper sealing flange; 41. Lower sealing flange; 42. Heat dissipation fins; 43. Locating bolts; 44. Limiting nuts. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] like Figures 1-4 As shown, this embodiment provides a technical solution: a slurry discharge pipe for kaolin processing that prevents clogging, including a slurry discharge inlet pipe 1, a sealing connection plate 18 fixedly connected to the top of the slurry discharge inlet pipe 1, a conveying pipe 11 fixedly connected to the top of the sealing connection plate 18, anti-slip strips 12 evenly distributed on the outside of the conveying pipe 11, a slurry discharge top pipe 15 installed on the top of the conveying pipe 11, a valve 16 fixedly connected to the top of the slurry discharge top pipe 15, and a support base 17 fixedly connected to the bottom of the slurry discharge inlet pipe 1;
[0026] In this scheme, a bottom discharge pipe 2 is fixedly connected to one side of the slurry inlet pipe 1, and a discharge pipe 3 is fixedly connected to the side of the bottom discharge pipe 2 away from the slurry inlet pipe 1. An anti-clogging chamber 31 is fixedly connected to the bottom of the discharge pipe 3. A first stirring rod 32 is rotatably connected inside the anti-clogging chamber 31, and a second stirring rod 33 is rotatably connected to one side of the first stirring rod 32. Equally spaced crushing blades 34 are fixedly connected to the outer sides of both the first stirring rod 32 and the second stirring rod 33. A conveying cavity 21 extending into the anti-clogging chamber 31 is opened inside the bottom discharge pipe 2. A disassembly cover is opened at the bottom of the anti-clogging chamber 31. The disassembly cover facilitates subsequent processing of the processed kaolin raw material.
[0027] Going a step further, such as Figures 1-4As shown: In this scheme, an upper sealing flange 4 is fitted on the outside of the top slurry outlet pipe 15, and a lower sealing flange 41 is fitted on the outside of the conveying pipe 11. The lower sealing flange 41 is located below the upper sealing flange 4. The bottom of the lower sealing flange 41 is threaded with equidistant positioning bolts 43 that penetrate the upper sealing flange 4. Limiting nuts 44 are fitted on the outside of the positioning bolts 43 and above the upper sealing flange 4. Heat dissipation fins 42 extending into the inside of the top slurry outlet pipe 15 are installed between the upper sealing flange 4 and the lower sealing flange 41. The heat dissipation fins 42 are used for the equipment to conduct heat dissipation. The upper sealing flange 4 and the lower sealing flange 41 are reinforced and connected by the positioning bolts 43 and the limiting nuts 44, thereby sealing the top slurry outlet pipe 15 and the conveying pipe 11 during use.
[0028] In this scheme, the outer side of the conveying pipe 11 is equipped with equidistantly distributed reinforcing positioning plates 13. The bottom of each reinforcing positioning plate 13 is fixedly connected to the top of the sealing connection plate 18. The conveying pipe 11 and the sealing connection plate 18 are reinforced by multiple reinforcing positioning plates 13.
[0029] Going a step further, such as Figures 1-4 As shown: In this scheme, a mounting bracket 35 is fixedly connected to one side of the anti-clogging chamber 31, and a drive motor 36 is fixedly connected to the outside of the mounting bracket 35. The output end of the drive motor 36 extends into the discharge pipe 3 and is fixedly connected to the second stirring rod 33.
[0030] In this design, a first gear 37 and a second gear 38 are rotatably connected to the other side of the anti-clogging chamber 31. The second gear 38 is located on one side of the first gear 37 and meshes with the first gear 37. Both the first gear 37 and the second gear 38 are fixedly connected to a drive shaft 39 extending into the discharge pipe 3. The other end of one drive shaft 39 is fixedly connected to the first stirring rod 32, and the other end of the other drive shaft 39 is fixedly connected to the second stirring rod 33. The drive motor 36 rotates, driving the second stirring rod 33 to rotate, which in turn drives the other drive shaft 39 to rotate, thereby driving the first gear 37 outside the discharge pipe 3 to rotate. Since the second gear 38 and the first gear 37 are meshed, the second gear 38 will rotate synchronously. With the connection of one drive shaft 39, the first stirring rod 32 inside the discharge pipe 3 will rotate synchronously. Thus, the crushing blades 34 outside the first stirring rod 32 and the second stirring rod 33 will rotate, breaking up the conveyed kaolin raw material, reducing subsequent blockages, and reducing the labor intensity of frequent manual cleaning and maintenance.
[0031] In this scheme, a wireless transceiver 14 is fixedly connected to the top of the sealing connection plate 18 and to one side of the conveying pipe 11. A main control board is fixedly connected inside the wireless transceiver 14, and a control chip is fixedly connected to the outside of the main control board. The wireless transceiver 14, valve 16 and drive motor 36 are all electrically connected to the control chip. The control chip is used to control the operation of the wireless transceiver 14, valve 16 and drive motor 36, thereby realizing the normal operation of the power equipment.
[0032] Going a step further, such as Figures 1-3 As shown in the diagram, in this design, positioning base plates 22 are fixedly connected to both sides of the anti-clogging chamber 31 and below the mounting frame 35. The internal threads of the positioning base plates 22 are connected to second positioning bolts 43. The positioning base plates 22 and the installation position are connected by the second positioning bolts 43, thereby achieving the effect of reinforcing the connection between the overall equipment and the installation position, improving the overall stability of the equipment during operation. The positioning base plates 22 have an L-shaped structure. Because the positioning base plates 22 have an L-shaped structure, it is convenient to support the anti-clogging chamber 31, so that there is a certain distance between the anti-clogging chamber 31 and the ground, making it convenient to open and disassemble the cover.
[0033] Working principle:
[0034] like Figures 1-4 As shown:
[0035] By setting up a slurry inlet pipe 1, a slurry bottom pipe 2, and a discharge pipe 3, the bottom of the anti-clogging chamber 31 is equipped with a disassembly cover during use. Opening the disassembly cover facilitates subsequent processing of the processed kaolin raw material. The drive motor 36 rotates, driving the second stirring rod 33 to rotate, which in turn drives another drive shaft 39 to rotate, thereby driving the first gear 37 on the outside of the discharge pipe 3 to rotate. Since the second gear 38 and the first gear 37 are meshed, the second gear 38 will rotate synchronously. Under the connection of one of the drive shafts 39, the first stirring rod 32 inside the discharge pipe 3 will rotate synchronously. Thus, the crushing blades 34 on the outside of the first stirring rod 32 and the second stirring rod 33 will both rotate, breaking up the conveyed kaolin raw material, reducing the possibility of subsequent blockages, and reducing the labor intensity of frequent manual cleaning and maintenance.
[0036] The control chip is used to control the operation of the wireless signal transceiver 14, valve 16 and drive motor 36, thus realizing the normal operation of the power equipment.
[0037] The heat dissipation fins 42 are used for self-conducting heat dissipation of the equipment. The upper sealing flange 4 and the lower sealing flange 41 are reinforced and connected by positioning bolts 43 and limit nuts 44, thereby sealing the top slurry pipe 15 and the conveying pipe 11 during use. Multiple fixed positioning plates 13 are used to reinforce the connection between the conveying pipe 11 and the sealing connection plate 18. The positioning base plate 22 is connected to the installation position by the second positioning bolt 43, thereby achieving the effect of reinforcing the connection between the overall equipment and the installation position, improving the overall stability of the equipment during operation. The positioning base plate 22 has an L-shaped structure, which facilitates the support of the anti-blocking chamber 31, so that the anti-blocking chamber 31 has a certain distance from the ground, making it easy to open and disassemble the cover. The whole process is simple and easy to operate, allowing for quick manual operation and reducing the learning cost.
[0038] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.
Claims
1. A slurry outlet pipe for kaolin processing that prevents clogging, comprising a slurry outlet and feed pipe (1), characterized in that, A sealing connection plate (18) is fixedly connected to the top of the slurry feed pipe (1), a conveying pipe (11) is fixedly connected to the top of the sealing connection plate (18), anti-slip strips (12) are installed on the outside of the conveying pipe (11) at equal intervals, a slurry top pipe (15) is installed on the top of the conveying pipe (11), a valve (16) is fixedly connected to the top of the slurry top pipe (15), and a support base (17) is fixedly connected to the bottom of the slurry feed pipe (1). A bottom discharge pipe (2) is fixedly connected to one side of the discharge feed pipe (1). A discharge pipe (3) is fixedly connected to the side of the bottom discharge pipe (2) away from the discharge feed pipe (1). An anti-clogging chamber (31) is fixedly connected to the bottom of the discharge pipe (3). A first stirring rod (32) is rotatably connected inside the anti-clogging chamber (31). A second stirring rod (33) is rotatably connected to one side of the first stirring rod (32). Equally spaced crushing blades (34) are fixedly connected to the outer sides of both the first stirring rod (32) and the second stirring rod (33). A conveying cavity (21) extending into the anti-clogging chamber (31) is opened inside the bottom discharge pipe (2). A disassembly cover is opened at the bottom of the anti-clogging chamber (31).
2. The anti-clogging slurry outlet pipe for kaolin processing according to claim 1, characterized in that: The outer side of the top slurry outlet pipe (15) is fitted with an upper sealing flange (4), and the outer side of the conveying pipe (11) is fitted with a lower sealing flange (41). The lower sealing flange (41) is located below the upper sealing flange (4). The bottom of the lower sealing flange (41) is threaded with equidistant positioning bolts (43) that penetrate the upper sealing flange (4). The outer side of the positioning bolts (43) and above the upper sealing flange (4) are fitted with limit nuts (44). A heat dissipation fin (42) extending into the interior of the top slurry outlet pipe (15) is installed between the upper sealing flange (4) and the lower sealing flange (41).
3. The anti-clogging slurry outlet pipe for kaolin processing according to claim 1, characterized in that: The outer side of the conveying pipe (11) is equipped with equidistantly distributed fixing plates (13), and the bottom of each fixing plate (13) is fixedly connected to the top of the sealing connection plate (18).
4. The anti-clogging slurry outlet pipe for kaolin processing according to claim 2, characterized in that: A mounting bracket (35) is fixedly connected to one side of the anti-clogging chamber (31), and a drive motor (36) is fixedly connected to the outside of the mounting bracket (35). The output end of the drive motor (36) extends into the discharge pipe (3) and is fixedly connected to the second stirring rod (33).
5. The anti-clogging slurry outlet pipe for kaolin processing according to claim 4, characterized in that: The other side of the anti-clogging chamber (31) is rotatably connected to a first gear (37) and a second gear (38). The second gear (38) is located on one side of the first gear (37) and meshes with the first gear (37). One side of the first gear (37) and the second gear (38) are both fixedly connected to a drive shaft (39) extending into the discharge pipe (3). The other end of one of the drive shafts (39) is fixedly connected to the first stirring rod (32), and the other end of the other drive shaft (39) is fixedly connected to the second stirring rod (33).
6. The anti-clogging slurry outlet pipe for kaolin processing according to claim 1, characterized in that: Positioning base plates (22) are fixedly connected to both sides of the anti-blocking chamber (31) and below the mounting frame (35), and the internal threads of the positioning base plates (22) are connected to second positioning bolts (43).
7. The anti-clogging slurry outlet pipe for kaolin processing according to claim 5, characterized in that: A wireless transceiver (14) is fixedly connected to the top of the sealing connection plate (18) and to one side of the conveying pipe (11). A main control board is fixedly connected inside the wireless transceiver (14), and a control chip is fixedly connected to the outside of the main control board. The wireless transceiver (14), valve (16) and drive motor (36) are all electrically connected to the control chip.