Chip tape quick connecting device

CN224646252UActive Publication Date: 2026-08-18IVES AUTO PARTS (SUZHOU) CO LTD
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Patent Information

Application Number
CN202521720375.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-13
Publication Date
2026-08-18
Estimated Expiration
2035-08-13

AI Technical Summary

Technical Problem

[0002]料带产品需要进入设备进行各工序的加工,料带产品即芯片料带是叠放到存储容器中的,芯片料带沿传输方向依次经过轨道、传感器以及裁切模,芯片料带需要预留足够长的尾料以便后续接带用,通常在轨道处进行接带动作,当存储容器中内芯片料带快输送完时,送料传感器是设置在接料轨道后侧的,无法靠送料传感器发出提示预警,且由于存储容器是设置到设备安全门内部的,需要操作员观察设备状态,需要操作员手动停机,每次停机时间大约10-15min,如果送料传感器检测到无芯片时,设备停机,此时芯片料带已进入后续裁切工序轨道,无法进行接带操作,送料传感器和裁切模之间会产生20pcs的芯片尾料,设备只能重新安装一卷新的芯片料带,上一卷料带的尾料会浪费掉,每次大概浪费20pcs的芯片尾料

Benefits of technology

[0013]接带机构的送料板和定位载具板通过滑动板推动切换,兼具送料以及接带,定位针能够快速定位料带,以便接带,保证接带精度;

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Abstract

The utility model discloses a kind of chip material belt quick connecting equipment, including sequentially arranged guiding feeding mechanism, tape connecting mechanism and chip storage container mechanism along chip material belt conveying direction, chip material belt is conveyed to the chip storage container mechanism after guiding feeding mechanism output chip material belt through tape connecting mechanism, two volumes of chip material belt are connected tape connecting mechanism and carry out connecting tape operation;The tape connecting mechanism includes tape connecting support, guide plate, sliding plate, feeding plate, positioning carrier plate, positioning needle and thumb screw, sliding plate is slidably installed between two guide plates, feeding plate for sliding conveying chip material belt and positioning carrier plate for connecting chip material belt are installed on the upper end of sliding plate, a row of positioning needle for positioning chip material belt is installed on positioning carrier plate. By the above mode, the utility model directly connects tape outside safety door, without stopping machine manually inserts new chip, simple operation, reduce downtime, greatly improve productivity, reduce the waste of chip.
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Description

Technical Field

[0001] This utility model relates to the field of tape connection technology, and in particular to a device for quick connection of chip tapes. Background Technology

[0002] The chip tape needs to enter the equipment for processing in various stages. The chip tape is stacked in the storage container. The chip tape passes through the track, sensor and cutting die in sequence along the conveying direction. Sufficient tail material needs to be reserved for subsequent tape splicing. The splicing action usually takes place at the track. When the chip tape in the storage container is almost exhausted, the feeding sensor is located behind the receiving track, so it cannot issue a warning. Since the storage container is located inside the equipment safety door, the operator needs to observe the equipment status and manually stop the machine. Each stop takes about 10-15 minutes. If the feeding sensor detects no chips, the equipment stops. At this time, the chip tape has already entered the subsequent cutting process track and cannot be spliced. About 20 pieces of chip tail material will be generated between the feeding sensor and the cutting die. The equipment can only reload a new roll of chip tape. The tail material of the previous roll will be wasted. Each time, about 20 pieces of chip tail material are wasted.

[0003] Based on the above defects and shortcomings, it is necessary to improve the existing technology and design a chip tape rapid connection device. Utility Model Content

[0004] The main technical problem solved by this utility model is to provide a chip tape quick connection device that connects the tape directly outside the safety gate without stopping the machine to manually insert new chips. It is simple to operate, reduces downtime, greatly increases production capacity, and reduces chip waste.

[0005] To solve the above technical problems, the present invention adopts a technical solution as follows: a chip tape quick connection device is provided, which is set outside the safety door of the processing equipment. It includes a guide feeding mechanism, a tape receiving mechanism and a chip storage container mechanism arranged sequentially along the chip tape conveying direction. The chip tape output by the guide feeding mechanism is conveyed to the chip storage container mechanism after passing through the tape receiving mechanism. The two rolls of chip tape are connected and connected by the tape receiving mechanism.

[0006] The tape receiving mechanism includes a tape receiving bracket, a guide plate, a sliding plate, a feeding plate, a positioning carrier plate, positioning pins, a screwdriver, a stop block, a stop rod, and a proximity switch. Two guide plates are mounted on the top plate of the tape receiving bracket, and a sliding plate is slidably mounted between the two guide plates. A feeding plate for slidingly conveying the chip tape and a positioning carrier plate for connecting the chip tape are mounted on the upper end of the sliding plate. A row of positioning pins for positioning the chip tape is mounted on the positioning carrier plate. A stop block is mounted on the top plate of the tape receiving bracket, and a stop rod pointing to the sliding plate is mounted on the stop block. A proximity switch for identifying the positioning carrier plate is also mounted on the bottom of the top plate of the tape receiving bracket.

[0007] Preferably, the feeding plate is inclined downwards at both ends, and the surface of the feeding plate is smooth.

[0008] Preferably, the positioning carrier plate is quickly installed onto the sliding plate using a thumbscrew. Different chip strips are configured with corresponding positioning carrier plates, and the size and spacing of the positioning pins on the positioning carrier plate are set according to the specific strip model.

[0009] Preferably, the chip storage container mechanism includes a chip storage container, a connecting bracket, an optical fiber sensor, a feeding roller, and a guiding roller. The chip storage container is provided with a chip strip storage space. The chip storage container input end is equipped with a connecting bracket. The connecting bracket is equipped with an upper and lower set of optical fiber sensors for identifying the chip strip. The feeding roller and the guiding roller are also rotatably mounted on the connecting bracket.

[0010] Preferably, the chip storage container mechanism further includes a fine-tuning structure, which includes an adjustment plate and an adjustment bolt. The two adjustment plates are placed at right angles and installed on the side of the bottom plate of the chip storage container. The adjustment plates are threaded with adjustment bolts pointing towards the bottom plate. The bottom plate of the chip storage container is provided with a strip hole for adjusting its installation position. The bolt passes through the strip hole and is locked to the worktable.

[0011] Preferably, the guiding and feeding mechanism includes a guide bracket, a feeding channel, a guide plate, and a brake pad. The top plate of the guide bracket is equipped with a feeding channel for conveying chip strips. The front end of the feeding channel is equipped with a guide plate to prevent the chip strips from rolling up, and the end of the feeding channel is also equipped with a brake pad to prevent the chips from reversing.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] The feeding plate and positioning carrier plate of the tape receiving mechanism are switched by a sliding plate, which can be used for both feeding and tape receiving. The positioning pin can quickly position the tape for tape receiving and ensure tape receiving accuracy.

[0014] When the previous roll of chip tape is almost used up, it can be directly connected outside the safety gate without stopping the machine to manually insert new chips. This simple operation reduces downtime, significantly increases production capacity, and reduces chip waste. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of a device for rapid connection of chip tapes.

[0016] Figure 2 This is a schematic diagram of another perspective on a chip tape rapid connection device.

[0017] Figure 3 This is a schematic diagram of the tape-connecting mechanism of a chip tape rapid connection device.

[0018] Among them, 1. Guide feeding mechanism, 11. Guide bracket, 12. Feeding channel, 13. Guide plate, 14. Brake pad; 2. Belt connection mechanism, 21. Belt connection bracket, 22. Guide plate, 23. Sliding plate, 24. Feeding plate, 25. Positioning carrier plate, 26. Positioning pin, 27. Finger screw, 28. Stop block, 29. Stop rod, 210. Proximity switch; 3. Chip storage container mechanism, 31. Chip storage container, 32. Connecting bracket, 33. Fiber optic sensor, 34. Feeding roller, 35. Guide roller, 36. Adjusting plate, 37. Adjusting bolt. Detailed Implementation

[0019] The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the scope of protection of the present invention.

[0020] Please see Figures 1 to 3 The embodiments of this utility model include:

[0021] A chip tape quick connection device is installed outside the safety door of the processing equipment. It includes a guide feeding mechanism 1, a tape receiving mechanism 2, and a chip storage container mechanism 3 arranged sequentially along the chip tape conveying direction. The chip tape output by the guide feeding mechanism 1 is conveyed to the chip storage container mechanism 3 after passing through the tape receiving mechanism 2. The two rolls of chip tape are connected and connected by the tape receiving mechanism 2.

[0022] The guiding and feeding mechanism 1 includes a guide bracket 11, a feeding channel 12, a guide plate 13, and a brake pad 14. The top plate of the guide bracket 11 is equipped with a feeding channel 12 for conveying chip strips. The front end of the feeding channel 12 is equipped with a guide plate 13 to prevent the chip strips from rolling up. The feeding end of the feeding channel 12 is also equipped with a brake pad 14 to prevent the chips from reversing.

[0023] The tape receiving mechanism 2 includes a tape receiving bracket 21, a guide plate 22, a sliding plate 23, a feeding plate 24, a positioning carrier plate 25, a positioning pin 26, a thumb screw 27, a stop block 28, a stop rod 29, and a proximity switch 210. Two guide plates 22 are mounted on the top plate of the tape receiving bracket 21, and a sliding plate 23 is slidably mounted between the two guide plates 22. A feeding plate 24 for slidingly conveying the chip tape and a positioning carrier plate 25 for connecting the chip tape are mounted on the upper end of the sliding plate 23. 4. The feed plate 24 is inclined downwards at both ends to serve as a guide. The surface of the feed plate 24 is smooth to prevent scratching the chip strip. A row of positioning pins 26 for positioning the chip strip is installed on the positioning carrier plate 25. The positioning carrier plate 25 can be quickly installed onto the sliding plate 23 by means of thumbscrews 27. Different chip strips are configured with corresponding positioning carrier plates 25. The size and spacing of the positioning pins 26 on the positioning carrier plate 25 are set according to the specific strip model. A stop block 2 is installed on the top plate of the tape receiving bracket 21. 8. A stop lever 29 is installed on the stop block 28, pointing towards the sliding plate 23. A proximity switch 210 for identifying the positioning carrier plate 25 is also installed at the bottom of the top plate of the tape receiving bracket 21. When the chip tape is long enough and tape receiving is not required, the sliding plate 23 is pushed backward until the proximity switch 210 identifies the positioning carrier plate 25. At this time, the sliding plate 23 is located below the chip tape, serving to transport the chip tape. When the chip tape approaches the tail, the sliding plate 23 is pushed forward, and the stop lever 29 contacts the sliding plate 23. 3. At this point, the positioning carrier plate 25 is located below the chip strip and begins the tape splicing process. Specifically: cut off the excess paper strip at the end of the previous roll of chip strip, cutting to the last semicircle, and press it onto the two positioning pins 26 of the positioning carrier plate 25. Take out the head of the next roll of chip strip, leaving the first semicircle, and press it onto the two positioning pins 26 at the back of the positioning carrier plate 25. Attach the two semicircles with tape, punch holes at the tape location, and complete the tape splicing. Push the positioning carrier plate 25 to the rear to avoid interfering with the chip strip transmission.

[0024] The chip storage container mechanism 3 includes a chip storage container 31, a connecting bracket 32, an optical fiber sensor 33, a feeding roller 34, and a guiding roller 35. The chip storage container 31 is provided with a chip strip storage space. The connecting bracket 32 ​​is installed at the input end of the chip storage container 31. A set of upper and lower optical fiber sensors 33 for identifying chip strips are installed on the connecting bracket 32. The feeding roller 34 and the guiding roller 35 are also rotatably installed on the connecting bracket 32.

[0025] The chip storage container mechanism 3 also includes a fine-tuning structure, which includes an adjustment plate 36 and an adjustment bolt 37. The two adjustment plates 36 are placed at right angles and installed on the side of the bottom plate of the chip storage container 31. The adjustment plate 36 is threaded with an adjustment bolt 37 pointing to the bottom plate. By rotating the adjustment bolt 37, the adjustment bolt 37 abuts against the bottom plate and fine-tunes its installation position. The bottom plate of the chip storage container 31 is provided with a strip hole for adjusting its installation position. After the bolt passes through the strip hole, it is locked to the worktable.

[0026] This utility model discloses a chip tape quick connection device. When the previous roll of chip tape is almost used up, the tape can be directly connected outside the safety door without stopping the machine to manually insert new chips. The operation is simple, reduces downtime, greatly increases production capacity, and reduces chip waste.

[0027] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A chip ribbon quick connection apparatus, disposed outside a safety door of a processing apparatus, characterized by: It includes a guiding feeding mechanism, a tape receiving mechanism, and a chip storage container mechanism arranged sequentially along the chip tape conveying direction. The chip tape output by the guiding feeding mechanism is conveyed to the chip storage container mechanism after passing through the tape receiving mechanism. The two rolls of chip tape are connected and tape-received at the tape receiving mechanism. The tape receiving mechanism includes a tape receiving bracket, a guide plate, a sliding plate, a feeding plate, a positioning carrier plate, positioning pins, a screwdriver, a stop block, a stop rod, and a proximity switch. Two guide plates are mounted on the top plate of the tape receiving bracket, and a sliding plate is slidably mounted between the two guide plates. A feeding plate for slidingly conveying the chip tape and a positioning carrier plate for connecting the chip tape are mounted on the upper end of the sliding plate. A row of positioning pins for positioning the chip tape is mounted on the positioning carrier plate. A stop block is mounted on the top plate of the tape receiving bracket, and a stop rod pointing to the sliding plate is mounted on the stop block. A proximity switch for identifying the positioning carrier plate is also mounted on the bottom of the top plate of the tape receiving bracket.

2. The chip tape quick connection apparatus according to claim 1, characterized by: The feeding plate is inclined downwards at both ends, and the surface of the feeding plate is smooth.

3. The chip tape quick connection apparatus according to claim 1, characterized by: The positioning carrier plate is quickly installed onto the sliding plate using a thumbscrew. Different chip strips are configured with corresponding positioning carrier plates, and the size and spacing of the positioning pins on the positioning carrier plate are set according to the specific strip model.

4. The chip tape rapid connection device according to claim 1, characterized in that: The chip storage container mechanism includes a chip storage container, a connecting bracket, an optical fiber sensor, a feeding roller, and a guiding roller. The chip storage container is provided with a chip strip storage space. The chip storage container input end is equipped with a connecting bracket, and the connecting bracket is equipped with an upper and lower set of optical fiber sensors for identifying the chip strip. The feeding roller and the guiding roller are also rotatably mounted on the connecting bracket.

5. The chip tape rapid connection device according to claim 4, characterized in that: The chip storage container mechanism also includes a fine-tuning structure, which includes an adjustment plate and an adjustment bolt. The two adjustment plates are placed at right angles and installed on the side of the bottom plate of the chip storage container. The adjustment plates are threaded with adjustment bolts pointing to the bottom plate. The bottom plate of the chip storage container is provided with a strip hole for adjusting its installation position. After the bolt passes through the strip hole, it is locked to the worktable.

6. The chip tape rapid connection device according to claim 1, characterized in that: The guiding and feeding mechanism includes a guide bracket, a feeding channel, a guide plate, and brake pads. The top plate of the guide bracket is equipped with a feeding channel for conveying chip strips. The front end of the feeding channel is equipped with a guide plate to prevent the chip strips from rolling up, and the end of the feeding channel is also equipped with brake pads to prevent the chips from reversing.