A winding device for insulating tape production

Abstract

The utility model relates to the technical field of insulation adhesive tape production, specifically discloses a kind of winding device for insulation adhesive tape production, including base and conveyer, the top of base is provided with automatic winding mechanism and central adjusting mechanism, the automatic winding mechanism includes the vertical plate fixedly connected on the upper end of base, the left end of vertical plate is equipped with first electric push rod, the output of first electric push rod is through vertical plate and is fixedly connected with mounting plate, the inside of mounting plate is equipped with first pressure sensor, the right end of first pressure sensor is equipped with U-shaped frame, the inside rotationally connected with roller of U-shaped frame, central adjusting mechanism is driven using the combination of third electric push rod and fourth electric push rod, cooperate the pressure balance monitoring of second pressure sensor, can complete the central positioning of winding roller in short time, completely solve the problem of low efficiency, big error of traditional manual positioning.

Description

Technical Field

[0001] This utility model relates to the field of insulating tape production technology, and specifically discloses a winding device for insulating tape production. Background Technology

[0002] In fields such as power, electronics, and communications, where electrical safety performance requirements are extremely high, insulating tape serves as a core material for ensuring the safe operation of electrical equipment. Its production quality and efficiency directly impact the stability and reliability of downstream applications. In the insulating tape production process, the winding process is a crucial step determining the quality of the finished product. It not only requires consistent tape tightness and neatness during winding but also ensures a high degree of continuity in the production process to meet the market's stringent standards and large-scale demands.

[0003] Currently, most insulating tape winding machines still require manual operation to precisely wind the coated insulating tape end onto the take-up roller during actual production. This operation is not only labor-intensive, but also difficult to guarantee in terms of accuracy, easily leading to problems such as deviations in the starting position and inconsistent tightness, which in turn affect the overall quality of subsequent winding. Furthermore, existing machines generally lack a centering and positioning function for the take-up roller, making precise calibration impossible. This results in tape misalignment and wrinkling during winding, causing material waste and reduced production efficiency. Therefore, a new insulating tape winding machine is needed to solve this problem. Utility Model Content

[0004] This utility model proposes a winding device for producing insulating tape. The automatic winding mechanism can automatically complete the bonding and fixing of the tape end to the take-up roller without manual operation, thus improving winding efficiency. The centering adjustment mechanism can complete the centering positioning of the take-up roller in a short time, completely solving the problems of low efficiency and large error of traditional manual positioning.

[0005] This utility model is implemented as follows: a winding device for producing insulating tape includes a base and a conveyor, with an automatic winding mechanism and a centering adjustment mechanism arranged above the base;

[0006] The automatic winding mechanism includes a vertical plate fixedly connected to the upper end of the base. A first electric push rod is installed at the left end of the vertical plate. The output end of the first electric push rod passes through the vertical plate and is fixedly connected to a mounting plate. A first pressure sensor is installed inside the mounting plate. A U-shaped frame is installed at the right end of the first pressure sensor. A roller is rotatably connected inside the U-shaped frame.

[0007] The centering adjustment mechanism includes a fixed plate fixedly connected to the upper end of the base. A third electric push rod is installed on the outer wall of the fixed plate. The output end of the third electric push rod passes through the fixed plate and is fixedly connected to an auxiliary frame. Two symmetrically distributed fourth electric push rods are installed on the outer wall of the auxiliary frame. A second pressure sensor is installed on the output end of each of the two fourth electric push rods. A limit plate is fixedly connected to the opposite side of each of the two second pressure sensors.

[0008] The upper end of the base is provided with a dual-station alternating winding mechanism.

[0009] As a preferred embodiment of the winding device for producing insulating tape according to this utility model, the dual-station alternating winding mechanism includes two upright plates fixedly connected to the upper end of the base and distributed front to back. A T-shaped rod is rotatably connected between the two upright plates. Two rotating shafts are rotatably connected to the inner wall of the T-shaped rod. A bracket is fixedly connected to the outer wall of each of the two rotating shafts. Two symmetrically distributed second electric push rods are installed on the outer wall of the bracket. The output ends of the two second electric push rods pass through the bracket and are fixedly connected to a moving rod. A clamping rod is fixedly connected to the outer wall of each of the two moving rods.

[0010] In a preferred embodiment of the insulating tape production winding device of this utility model, two first motors are installed on the outer wall of the T-shaped rod, and the output ends of the two first motors pass through the T-shaped rod and are respectively fixedly connected to two rotating shafts.

[0011] As a preferred embodiment of the winding device for producing insulating tape according to this utility model, a second motor with its output end fixedly connected to a T-shaped rod is installed at the front end of the front vertical plate.

[0012] In a preferred embodiment of the winding device for producing insulating tape according to this utility model, the lower ends of both limiting plates are on the same plane as the upper ends of the clamping rods.

[0013] In a preferred embodiment of the insulating tape production winding device of this utility model, a sliding rod is fixedly connected to the left end of the mounting plate, and the other end of the sliding rod passes through the vertical plate and is slidably connected to the vertical plate.

[0014] As a preferred embodiment of the winding device for producing insulating tape according to this utility model, a controller is installed at the front end of the front vertical plate.

[0015] The beneficial effects of this utility model are:

[0016] (1) The automatic winding mechanism can automatically complete the pasting and fixing of the tape end and the winding roller through the linkage of the first electric push rod and the first pressure sensor, without manual operation, thus improving the winding efficiency.

[0017] (2) The centering adjustment mechanism is driven by a combination of the third and fourth electric push rods and the pressure balance monitoring of the second pressure sensor. It can complete the centering positioning of the take-up roller in a short time, and completely solve the problems of low efficiency and large error of traditional manual positioning. Attached Figure Description

[0018] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.

[0019] Figure 1 This is an overall structural diagram of a winding device for producing insulating tape according to this utility model.

[0020] Figure 2 This is a top view of the structure of this utility model.

[0021] Figure 3 This is a structural diagram of the automatic winding mechanism of this utility model.

[0022] Figure 4 This is a partial structural diagram of the present invention.

[0023] The markings in the diagram are: 1. Base; 2. Conveyor; 3. Vertical plate; 4. First electric actuator; 5. Mounting plate; 6. First pressure sensor; 7. U-shaped frame; 8. Roller; 9. Vertical plate; 10. T-shaped rod; 11. Rotating shaft; 12. Bracket; 13. Second electric actuator; 14. Moving rod; 15. Clamping rod; 16. Fixing plate; 17. Third electric actuator; 18. Auxiliary frame; 19. Fourth electric actuator; 20. Second pressure sensor; 21. Limiting plate; 22. Second motor; 23. First motor. Detailed Implementation

[0024] The present invention will be further described below with reference to the accompanying drawings and specific embodiments to aid in understanding its content. Unless otherwise specified, the methods used in this invention are conventional methods; the raw materials and apparatus used, unless otherwise specified, are conventional commercially available products.

[0025] Please see Figure 1-4 An insulating tape production winding device includes a base 1 and a conveyor 2. An automatic winding mechanism and a centering adjustment mechanism are provided above the base 1.

[0026] The automatic winding mechanism includes a vertical plate 3 fixedly connected to the upper end of the base 1. A first electric push rod 4 is installed at the left end of the vertical plate 3. The output end of the first electric push rod 4 passes through the vertical plate 3 and is fixedly connected to a mounting plate 5. A first pressure sensor 6 is installed inside the mounting plate 5. A U-shaped frame 7 is installed at the right end of the first pressure sensor 6. A roller 8 is rotatably connected inside the U-shaped frame 7.

[0027] The centering adjustment mechanism includes a fixed plate 16 fixedly connected to the upper end of the base 1. A third electric push rod 17 is installed on the outer wall of the fixed plate 16. The output end of the third electric push rod 17 passes through the fixed plate 16 and is fixedly connected to an auxiliary frame 18. Two symmetrically distributed fourth electric push rods 19 are installed on the outer wall of the auxiliary frame 18. A second pressure sensor 20 is installed on the output end of each of the two fourth electric push rods 19. A limit plate 21 is fixedly connected to the opposite side of each of the two second pressure sensors 20.

[0028] The upper end of the base 1 is equipped with a dual-station alternating winding mechanism.

[0029] In this embodiment: when the centering adjustment mechanism is activated, the third electric push rod 17 extends, driving the auxiliary frame 18 to move, bringing the two fourth electric push rods 19 and the limiting plate 21 closer to the take-up roller. The fourth electric push rods 19 continue to move, and the two limiting plates 21 gradually move closer to both sides of the take-up roller. During this process, the second pressure sensor 20 provides real-time feedback on the contact pressure between the limiting plate 21 and the take-up roller. When the pressure on both sides reaches equilibrium, it indicates that the take-up roller is in the centering position, thereby ensuring that there is no deviation during the tape winding process.

[0030] During winding, conveyor 2 transports the coated insulating tape. The first electric push rod 4 extends, pushing the mounting plate 5, the first pressure sensor 6, the U-shaped frame 7, and the roller 8 forward. When the roller 8 contacts the end of the insulating tape to be wound, the first pressure sensor 6 monitors the pressure in real time, ensuring that the roller 8 applies appropriate pressure to adhere the tape end to the winding roller located on the right, thus achieving automatic winding.

[0031] As a technical optimization of this utility model, the dual-station alternating winding mechanism includes two upright plates 9 fixedly connected to the upper end of the base 1 and distributed front and rear. A T-shaped rod 10 is rotatably connected between the two upright plates 9. Two rotating shafts 11 are rotatably connected to the inner wall of the T-shaped rod 10. A bracket 12 is fixedly connected to the outer wall of each of the two rotating shafts 11. Two symmetrically distributed second electric push rods 13 are installed on the outer wall of the bracket 12. The output ends of the two second electric push rods 13 pass through the bracket 12 and are fixedly connected to a moving rod 14. A clamping rod 15 is fixedly connected to the outer wall of each of the two moving rods 14.

[0032] In this embodiment: When the dual-station alternating winding mechanism is running, the second motor 22 drives the T-shaped rod 10 to rotate, enabling alternating switching between the two stations. When the support 12 of one station rotates to the working position, the second electric push rod 13 pushes the moving rod 14 and the clamping rod 15 to securely clamp the take-up roller. Subsequently, the first motor 23 drives the rotating shaft 11 and the support 12 to rotate, starting the insulating tape winding operation. After one station is completed, the T-shaped rod 10 rotates, turning the completed station out and simultaneously moving the vacant station into the working position, achieving uninterrupted production and greatly improving production efficiency.

[0033] As a technical optimization of this utility model, two first motors 23 are installed on the outer wall of the T-shaped rod 10. The output ends of the two first motors 23 pass through the T-shaped rod 10 and are fixedly connected to the two rotating shafts 11 respectively.

[0034] In this embodiment, two first motors 23 can drive two rotating shafts 11 to rotate respectively.

[0035] As a technical optimization of this utility model, a second motor 22 with its output end fixedly connected to the T-shaped rod 10 is installed at the front end of the front upright plate 9.

[0036] In this embodiment, the T-shaped rod 10 can be driven to rotate by the second motor 22.

[0037] As a technical optimization of this utility model, the lower ends of the two limiting plates 21 are on the same plane as the upper end of the clamping rod 15.

[0038] In this embodiment, the lower ends of the two limiting plates 21 are on the same plane as the upper end of the clamping rod 15, which facilitates the two limiting plates 21 to fit against the two sides of the winding roller on the outer wall of the clamping rod 15.

[0039] As a technical optimization of this utility model, a sliding rod is fixedly connected to the left end of the mounting plate 5, and the other end of the sliding rod passes through the vertical plate 3 and is slidably connected to the vertical plate 3.

[0040] In this embodiment, the other end of the slide rod passes through the vertical plate 3 and is slidably connected to the vertical plate 3, which can increase the stability of the mounting plate 5 when it moves.

[0041] As a technical optimization of this utility model, a controller is installed at the front end of the front end plate 9.

[0042] In this embodiment, the first electric actuator 4, the second electric actuator 13, the third electric actuator 17, the fourth electric actuator 19, the first motor 23, the second motor 22, the first pressure sensor 6, and the second pressure sensor 20 are electrically connected, so that the first electric actuator 4, the second electric actuator 13, the third electric actuator 17, the fourth electric actuator 19, the first motor 23, the second motor 22, the first pressure sensor 6, and the second pressure sensor 20 can be controlled by the controller.

[0043] The working principle and usage process of this utility model are as follows: When in use, the centering adjustment mechanism first activates, and the controller initiates the extension of the third electric push rod 17, driving the auxiliary frame 18 to move, bringing the two fourth electric push rods 19 and the limiting plate 21 closer to the take-up roller. The fourth electric push rods 19 continue to move, and the two limiting plates 21 gradually move towards both sides of the take-up roller. During this process, the second pressure sensor 20 provides real-time feedback on the contact pressure between the limiting plate 21 and the take-up roller. When the pressure on both sides reaches equilibrium, it indicates that the take-up roller is in the center position. Then, the second electric push rod 13 pushes the moving rod 14 and the clamping rod 15 to move, firmly clamping the centered take-up roller to ensure that there is no deviation during the tape winding process. Finally, the centering adjustment mechanism is reset.

[0044] Then, when the dual-station alternating winding mechanism is running, the second motor 22 drives the T-shaped rod 10 to rotate, enabling the alternating switching of the two stations. When the support 12 of one station rotates to the working position, the second electric push rod 13 pushes the moving rod 14 and the clamping rod 15 to firmly clamp the take-up roller. Subsequently, the first motor 23 drives the rotating shaft 11 and the support 12 to rotate, starting the insulating tape winding operation. During winding, the conveyor 2 transports the coated insulating tape, and the first electric push rod 4 extends, pushing the mounting plate 5, the first pressure sensor 6, the U-shaped frame 7, and the roller 8 forward. When the roller 8 contacts the end of the insulating tape to be wound, the first pressure sensor 6 monitors the pressure in real time to ensure that the roller 8 adheres the tape end to the take-up roller located on the right end with appropriate pressure, realizing automatic winding operation. After the winding of one station is completed, the T-shaped rod 10 rotates, turning the station that has been wound out, and at the same time turning the empty station into the working position, realizing uninterrupted production and greatly improving production efficiency.

[0045] In the description of this utility model, it should be understood that the terms "left", "right", "up", "down", "top", "bottom", "front", "back", "inner", "outer", "back", "middle", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0046] However, the above description is only a specific embodiment of this utility model and should not be construed as limiting the scope of implementation of this utility model. Therefore, any substitution of equivalent components or equivalent changes and modifications made in accordance with the scope of protection of this utility model should still fall within the scope of the claims of this utility model.

Claims

1. A winding device for producing insulating tape, comprising a base (1) and a conveyor (2), characterized in that: An automatic winding mechanism and a centering adjustment mechanism are provided above the base (1); The automatic winding mechanism includes a vertical plate (3) fixedly connected to the upper end of the base (1). A first electric push rod (4) is installed on the left end of the vertical plate (3). The output end of the first electric push rod (4) passes through the vertical plate (3) and is fixedly connected to a mounting plate (5). A first pressure sensor (6) is installed inside the mounting plate (5). A U-shaped frame (7) is installed on the right end of the first pressure sensor (6). A roller (8) is rotatably connected inside the U-shaped frame (7). The centering adjustment mechanism includes a fixed plate (16) fixedly connected to the upper end of the base (1). A third electric push rod (17) is installed on the outer wall of the fixed plate (16). The output end of the third electric push rod (17) passes through the fixed plate (16) and is fixedly connected to an auxiliary frame (18). Two symmetrically distributed fourth electric push rods (19) are installed on the outer wall of the auxiliary frame (18). A second pressure sensor (20) is installed on the output end of each of the two fourth electric push rods (19). A limit plate (21) is fixedly connected to the opposite side of each of the two second pressure sensors (20). The upper end of the base (1) is provided with a dual-station alternating winding mechanism.

2. The winding device for producing insulating tape according to claim 1, characterized in that: The dual-station alternating winding mechanism includes two upright plates (9) fixedly connected to the upper end of the base (1) and distributed in front and behind. A T-shaped rod (10) is rotatably connected between the two upright plates (9). Two rotating shafts (11) are rotatably connected to the inner wall of the T-shaped rod (10). A bracket (12) is fixedly connected to the outer wall of each of the two rotating shafts (11). Two symmetrically distributed second electric push rods (13) are installed on the outer wall of the bracket (12). The output ends of the two second electric push rods (13) pass through the bracket (12) and are fixedly connected to a moving rod (14). A clamping rod (15) is fixedly connected to the outer wall of each of the two moving rods (14).

3. The winding device for producing insulating tape according to claim 2, characterized in that: Two first motors (23) are installed on the outer wall of the T-shaped rod (10). The output ends of the two first motors (23) pass through the T-shaped rod (10) and are fixedly connected to the two rotating shafts (11) respectively.

4. The winding device for producing insulating tape according to claim 2, characterized in that: A second motor (22) with its output end fixedly connected to a T-shaped rod (10) is installed at the front end of the front-end plate (9).

5. The winding device for producing insulating tape according to claim 1, characterized in that: The lower ends of both limiting plates (21) are on the same plane as the upper end of the clamping rod (15).

6. The winding device for producing insulating tape according to claim 1, characterized in that: The left end of the mounting plate (5) is fixedly connected to a sliding rod, and the other end of the sliding rod passes through the vertical plate (3) and is slidably connected to the vertical plate (3).

7. The winding device for producing insulating tape according to claim 2, characterized in that: A controller is installed at the front end of the front-end plate (9).

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