A multiple buffering mechanism using pulley principle
Patent Information
- Application Number
- CN202521635393.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-03
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-08-03
AI Technical Summary
[0003]在带材物料传输过程中,常见出料端拉扯物料时因拉扯力过大导致物料断裂的情况,传统的缓冲方式效果有限,无法有效降低拉扯冲击的力,难以满足对物料连续稳定供应的要求,影响生产效率和产品质量,因此亟待设计一种新型缓冲机构解决上述问题
(1)、本实用新型采用了动缓冲轮、导杆、静缓冲轮、弹簧和移动座,静缓冲轮和动缓冲轮形成双重滑轮机构,在进行放料时,当物料张力过大产生拉扯时,动缓冲轮受力向静缓冲轮方向移动,弹簧压缩,移动座沿导杆进行移动,释放过大的张力,进而进行缓冲,本实用新型的多重缓冲机构运用滑轮杠杆原理,采用双重滑轮机构,包含静缓冲轮和动缓冲轮,在出料端拉扯物料时,双重滑轮机构能够对拉扯力起到缓冲作用,同时,机构还配备弹簧轨道,利用弹簧的蓄能进一步缓冲拉扯力,当出料端开始拉扯物料时,双重滑轮机构首先对拉扯力进行初步缓冲,随着物料的拉扯,弹簧轨道中的弹簧被拉伸或压缩,利用弹簧的蓄能进一步缓冲拉扯力,使物料受到的拉扯冲击的力始终保持在较低水平,实现物料的连续稳定传输。
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Figure CN224646297U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of material conveying technology, and more specifically, to a multi-buffered mechanism utilizing the pulley principle. Background Technology
[0002] Material conveying is used in various industries. Continuous belt conveying is a common example of material conveying. When conveying belts continuously, multiple sets of guide wheels are usually used for guidance to adapt to different discharge directions. Since the structural strength of belts varies, attention should be paid to the physical properties of the belts during conveying, and appropriate conveying structures should be selected accordingly.
[0003] During the conveying of strip materials, it is common for the material to break due to excessive pulling force when the material is pulled at the discharge end. Traditional buffering methods have limited effectiveness and cannot effectively reduce the pulling and impact force, making it difficult to meet the requirements for continuous and stable material supply, thus affecting production efficiency and product quality. Therefore, it is urgent to design a new type of buffering mechanism to solve the above problems.
[0004] No effective solutions have yet been proposed to address the problems in the relevant technologies. Utility Model Content
[0005] To address the shortcomings of existing technologies, this invention provides a multi-buffered mechanism utilizing the pulley principle, which has the advantages of stability and reliability, thereby solving the problems mentioned in the background technology.
[0006] To achieve the aforementioned advantages of stability and reliability, the specific technical solution adopted by this utility model is as follows: A multi-buffer mechanism utilizing the pulley principle includes a frame, an inlet end, and an outlet end. The inlet end and outlet end are arranged inside the frame. A first guide wheel and a second guide wheel are installed on the inner side of the inlet end, and a third guide wheel is installed on the inner side of the outlet end. A static buffer wheel is installed between the second guide wheel and the third guide wheel inside the frame. A sliding groove is formed on the inner wall of the frame, and a guide rod is fixedly installed inside the sliding groove. A movable seat is slidably sleeved on the outer side of the guide rod. A movable buffer wheel is rotatably connected to the surface of the movable seat, and a spring is sleeved between the movable seat and the inner wall of one end of the sliding groove outside the guide rod.
[0007] Furthermore, both ends of the spring are fixedly connected to the inner wall of the movable seat and one end of the slide groove, respectively.
[0008] Furthermore, the first guide wheel, the second guide wheel, and the third guide wheel are all rotatably connected to the frame via axles, and the static buffer wheel is rotatably connected to the frame via an axle.
[0009] Furthermore, the movable buffer wheel is rotatably connected to the movable seat via an axle, and two sets of movable buffer wheels are arranged.
[0010] Furthermore, the first guide wheel, the second guide wheel, and the third guide wheel have the same structure, and the length of the first guide wheel is greater than the width of the material.
[0011] Furthermore, the first guide wheel, the static buffer wheel, and the dynamic buffer wheel are of the same size.
[0012] Compared with the prior art, this utility model provides a multi-buffered mechanism utilizing the pulley principle, which has the following beneficial effects: (1) This utility model adopts a dynamic buffer wheel, a guide rod, a static buffer wheel, a spring and a movable seat. The static buffer wheel and the dynamic buffer wheel form a double pulley mechanism. When the material is discharged, when the tension of the material is too large and it is pulled, the dynamic buffer wheel is moved towards the static buffer wheel, the spring is compressed, and the movable seat moves along the guide rod to release the excessive tension and thus buffer. The multi-buffer mechanism of this utility model uses the principle of pulley lever and adopts a double pulley mechanism, including a static buffer wheel and a dynamic buffer wheel. When the material is pulled at the discharge end, the double pulley mechanism can buffer the pulling force. At the same time, the mechanism is also equipped with a spring track to further buffer the pulling force by using the energy stored in the spring. When the material is pulled at the discharge end, the double pulley mechanism first buffers the pulling force. As the material is pulled, the spring in the spring track is stretched or compressed, and the energy stored in the spring is used to further buffer the pulling force, so that the force of the pulling impact on the material is always kept at a low level, and the continuous and stable transmission of the material is achieved. Attached Figure Description
[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0014] Figure 1 This is a schematic diagram of a multi-buffer mechanism utilizing the pulley principle proposed in this utility model; Figure 2 This is an enlarged view of node A of a multi-buffer mechanism utilizing the pulley principle proposed in this utility model; Figure 3 This is an enlarged view of node B of a multi-buffer mechanism utilizing the pulley principle proposed in this utility model.
[0015] In the picture: 1. Frame; 2. First guide wheel; 3. Feed end; 4. Second guide wheel; 5. Static buffer wheel; 6. Third guide wheel; 7. Discharge end; 8. Slide groove; 9. Guide rod; 10. Spring; 11. Moving buffer wheel; 12. Moving seat. Detailed Implementation
[0016] To further illustrate the various embodiments, the present invention provides accompanying drawings, which are part of the disclosure of the present invention. These drawings are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, those skilled in the art should be able to understand other possible implementation methods and the advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are usually used to represent similar components.
[0017] According to an embodiment of the present invention, a multi-buffered mechanism utilizing the pulley principle is provided.
[0018] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments, such as... Figure 1-3 As shown, a multi-buffer mechanism utilizing the pulley principle according to an embodiment of this utility model includes a frame 1, an inlet end 3, and an outlet end 7. The inlet end 3 and the outlet end 7 are provided inside the frame 1. A first guide wheel 2 and a second guide wheel 4 are installed inside the inlet end 3. The installation height of the second guide wheel 4 is less than that of the first guide wheel 2. A third guide wheel 6 is installed inside the outlet end 7, located below the second guide wheel 4. A static buffer wheel 5 is installed between the second guide wheel 4 and the third guide wheel 6 inside the frame 1. A groove 8 is provided on the inner wall of the frame 1, and a guide rod 9 is fixedly installed inside the groove 8. A movable seat 12 is slidably sleeved on the outer side of the guide rod 9. A movable buffer wheel 11 is rotatably connected to the surface of the movable seat 12. A spring 10 is sleeved between the movable seat 12 and the inner wall of one end of the groove 8 outside the guide rod 9. The static buffer wheel 5 and the movable buffer wheel 11 form a double pulley mechanism for feeding materials. When the material tension is too high and pulling occurs, the moving buffer wheel 11 moves towards the stationary buffer wheel 5 under force, the spring 10 is compressed, and the moving seat 12 moves along the guide rod 9 to release the excessive tension and thus buffer. The multi-buffering mechanism of this utility model uses the pulley lever principle and adopts a double pulley mechanism, including a stationary buffer wheel 5 and a moving buffer wheel 11. When the material is pulled at the discharge end 7, the double pulley mechanism can buffer the pulling force. At the same time, the mechanism is also equipped with a spring 10 track, which uses the energy stored in the spring 10 to further buffer the pulling force. When the material is pulled at the discharge end 7, the double pulley mechanism first buffers the pulling force. As the material is pulled, the spring 10 in the spring 10 track is stretched or compressed, and the energy stored in the spring 10 is used to further buffer the pulling force, so that the force of the pulling impact on the material is always kept at a low level, realizing the continuous and stable transmission of the material.
[0019] In one embodiment, the two ends of the spring 10 are fixedly connected to the inner wall of the movable seat 12 and the slide groove 8, respectively, to improve the stability of the connection.
[0020] In one embodiment, the first guide wheel 2, the second guide wheel 4, and the third guide wheel 6 are all rotatably connected to the frame 1 via axles, and the static buffer wheel 5 is rotatably connected to the frame 1 via axles, which is a common rotatable connection method.
[0021] In one embodiment, the movable buffer wheel 11 is rotatably connected to the movable seat 12 via a wheel axle, and two sets of movable buffer wheels 11 are arranged, which is a common rotatable connection form.
[0022] In one embodiment, the first guide wheel 2, the second guide wheel 4, and the third guide wheel 6 have the same structure, and the length of the first guide wheel 2 is greater than the width of the material, thereby improving the stability of the conveying.
[0023] In one embodiment, the first guide wheel 2, the static buffer wheel 5, and the dynamic buffer wheel 11 are of the same size, which improves the stability of the conveying.
[0024] Working principle: The static buffer wheel 5 and the dynamic buffer wheel 11 form a double pulley mechanism. When the material tension is too high during discharge, the dynamic buffer wheel 11 moves towards the static buffer wheel 5, the spring 10 is compressed, and the moving seat 12 moves along the guide rod 9 to release the excessive tension and thus buffer the material. This multi-buffering mechanism of the present invention uses the pulley lever principle and adopts a double pulley mechanism, including the static buffer wheel 5 and the dynamic buffer wheel 11. When the material is pulled at the discharge end 7, the double pulley mechanism can buffer the pulling force. At the same time, the mechanism is also equipped with a spring 10 track, which uses the stored energy of the spring 10 to further buffer the pulling force. When the material is pulled at the discharge end 7, the double pulley mechanism first buffers the pulling force. As the material is pulled, the spring 10 in the spring 10 track is stretched or compressed, and the stored energy of the spring 10 is used to further buffer the pulling force, so that the pulling impact force on the material is always kept at a low level, and the continuous and stable transmission of the material is achieved.
[0025] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0026] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A multi-buffered buffer mechanism utilizing the pulley principle, characterized in that, The machine includes a frame (1), an inlet end (3) and an outlet end (7). The inlet end (3) and the outlet end (7) are provided inside the frame (1). A first guide wheel (2) and a second guide wheel (4) are installed inside the inlet end (3), and a third guide wheel (6) is installed inside the outlet end (7). A static buffer wheel (5) is installed between the second guide wheel (4) and the third guide wheel (6) inside the frame (1). A sliding groove (8) is provided on the inner wall of the frame (1), and a guide rod (9) is fixedly installed inside the sliding groove (8). A movable seat (12) is slidably sleeved on the outer side of the guide rod (9). A movable buffer wheel (11) is rotatably connected to the surface of the movable seat (12), and a spring (10) is sleeved between the inner wall of one end of the movable seat (12) and the sliding groove (8) outside the guide rod (9).
2. The multi-buffered mechanism utilizing the pulley principle according to claim 1, characterized in that, The two ends of the spring (10) are fixedly connected to the inner wall of one end of the movable seat (12) and the slide (8), respectively.
3. The multi-buffered mechanism utilizing the pulley principle according to claim 1, characterized in that, The first guide wheel (2), the second guide wheel (4) and the third guide wheel (6) are all rotatably connected to the frame (1) through axles, and the static buffer wheel (5) is rotatably connected to the frame (1) through axles.
4. A multi-buffered mechanism utilizing the pulley principle according to claim 1, characterized in that, The movable buffer wheel (11) is rotatably connected to the movable seat (12) via a wheel axle, and two sets of movable buffer wheels (11) are arranged.
5. A multi-buffered mechanism utilizing the pulley principle according to claim 1, characterized in that, The first guide wheel (2), the second guide wheel (4) and the third guide wheel (6) have the same structure, and the length of the first guide wheel (2) is greater than the width of the material.
6. A multi-buffered mechanism utilizing the pulley principle according to claim 1, characterized in that, The first guide wheel (2), the static buffer wheel (5) and the dynamic buffer wheel (11) are the same size.