Automatic marten fur slitting and winding machine
Patent Information
- Application Number
- CN202522235697.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-22
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-10-22
AI Technical Summary
传统在对仿貂绒面料进行分切时会产生许多较小的飞絮和粉尘,这些飞絮和粉尘附着在仿貂绒的表面会影响后续成品的品质,并且分切宽度的调整多依赖人工手动设置和定位,效率低下且易出错,卷取过程中,面料容易发生横向偏移,导致卷取不整齐,需要人工频繁干预调整,为此,我们提出一种仿貂绒自动分切与卷取机
[0010]进一步的,还包括调节架、器座和激光计米器,所述调节架与框架右侧面的调节槽滑动安装,所述调节架的底端设置有器座,所述器座的内部卡接有激光计米器,所述激光计米器的输出端电连接控制器的输入端,调节架在调节槽内部滑动来调节激光计米器的位置,从而对分切后的仿貂绒长度进行检测。
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Figure CN224646326U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of imitation mink cashmere processing technology, specifically to an automatic slitting and rolling machine for imitation mink cashmere. Background Technology
[0002] Imitation mink cashmere is a new type of composite fabric made of Tencel, wool and acrylic. With its soft and skin-friendly properties and strong warmth retention, it is widely used in clothing, home furnishing and toy fields. In the textile industry, high-end chemical fiber fabrics such as imitation mink cashmere are popular because of their soft and fluffy texture. After the production of this type of fabric is completed, it needs to be cut and rolled up according to customer needs to form roll products of a specific width. Traditionally, the slitting process for imitation mink cashmere fabric generates a lot of small lint and dust. These lint and dust adhere to the surface of the imitation mink cashmere, affecting the quality of the finished product. Furthermore, the adjustment of the slitting width relies heavily on manual setting and positioning, which is inefficient and prone to errors. During the winding process, the fabric is prone to lateral shift, resulting in uneven winding and requiring frequent manual intervention and adjustment. To address these issues, we propose an automatic slitting and winding machine for imitation mink cashmere. Utility Model Content
[0003] The technical problem to be solved by this utility model is to overcome the existing defects and provide an automatic slitting and winding machine for imitation mink cashmere, which integrates functions such as ultrasonic cutting, automatic width adjustment, limit winding, negative pressure dust collection and static elimination. It realizes high-precision, high-quality and high-cleanliness production of imitation mink cashmere fabric throughout the entire process of slitting and winding, and effectively solves the problems of edge fuzzing, roll material deviation and dust pollution in traditional processes. It can effectively solve the problems in the background technology.
[0004] To achieve the above objectives, this utility model provides the following technical solution: an automatic slitting and winding machine for imitation mink cashmere, comprising a frame and a slitting and winding unit; Frame: A processing table is provided on the top surface, and a support is fixed on the top surface of the processing table. A clean unit is provided inside the processing table. The slitting and winding unit includes an electric telescopic rod, a placement seat, a carriage, a mounting frame, an ultrasonic cutter, an ultrasonic generator, a coupling, a take-up roller, and a frame. The electric telescopic rod is fixed to the top surface of the support, and its bottom end is connected to the middle of the top surface of the placement seat. Carriages are slidably installed at both ends of the outer side of the placement seat. A mounting frame is fixed to the bottom surface of the carriage. An ultrasonic cutter is inserted into the mounting frame. The ultrasonic generator is fixed to the top of the rear side of the support. The frame is fixed to the top surface of the processing table. Two corresponding take-up rollers are rotatably installed in the shaft holes on the surface of the frame. A coupling is installed at the rear end of the take-up roller. The device also includes a controller, which is fixed to the left side of the frame. The input end of the ultrasonic cutting blade is electrically connected to the output end of the ultrasonic generator. The input end of the electric telescopic rod and the ultrasonic generator are electrically connected to the output end of the controller. The input end of the controller is electrically connected to the output end of an external power supply.
[0005] The mounting bracket facilitates the installation of the ultrasonic cutter. The electric telescopic rod is activated to adjust the distance between the ultrasonic cutter and the imitation mink fabric. In conjunction with the ultrasonic generator, the high-frequency vibration energy of the ultrasonic waves can melt and cut the imitation mink fabric instantly, forming a smooth and sealed edge. This effectively avoids the problems of pilling, frayed edges, and fiber scattering caused by traditional cutting methods. The coupling connects to an external motor, which drives the winding roller to rotate and wind up the slit imitation mink fabric.
[0006] Furthermore, the slitting and winding unit also includes a screw, a frame, a motor, a placement frame, and a distance sensor. There are two frames, which are respectively fixed to the front and rear sides of the placement seat. A motor is fixed to the surface of the frame, and the output shaft of the motor is connected to the end of the screw. The screw is connected to a screw hole on the surface of the carriage. The placement frame is fixed to the surface of the carriage, and a distance sensor is placed inside the placement frame. The input end of the motor is electrically connected to the output end of the controller, and the output end of the distance sensor is electrically connected to the input end of the controller. Starting the motor drives the screw to rotate to adjust the position of the ultrasonic cutting blade, and works with the distance sensor to improve the accuracy of the subsequent mink fur slitting width.
[0007] Furthermore, the slitting and winding unit also includes a limiting plate, fixing bolts, a connecting plate, and an adjusting block. The adjusting block is fixed to the bottom end of the limiting plate, and the adjusting block is slidably installed with the adjusting grooves on the upper and lower sides of the frame. The through hole in the middle of the limiting plate is slidably connected to the winding roller. The connecting plate is fixed to the outer side of the limiting plate, and the fixing bolts are installed in the screw holes on the surface of the connecting plate. The adjusting block slides in the adjusting groove to adjust the position of the limiting plate, and the fixing bolts are used to fix the limiting plate. This can effectively prevent the fabric from shifting laterally during the winding process after slitting the imitation mink cashmere, ensuring that the winding is neat and tight.
[0008] Furthermore, the clean unit includes a linear motor, roller frame, rubber pressure roller, tube frame, suction pipe, collection box, and negative pressure fan. The linear motor is fixed to the rear side of the support. Roller frames are provided at both ends of the linear motor's moving base surface. Rubber pressure rollers are rotatably installed inside the roller frames. The tube frame is fixed to both sides inside the processing table. A suction pipe is snapped into the tube frame. The suction pipe corresponds to the vent hole on the top surface of the processing table. The exhaust pipe of the suction pipe is connected to the air inlet of the collection box. The collection box is installed on the front side of the processing table. A negative pressure fan is provided on the surface of the collection box. The input ends of the linear motor and the negative pressure fan are electrically connected to the output end of the controller. Activating the negative pressure fan creates negative pressure in the suction pipe, which can suck the flying lint and dust generated during the cutting and rolling process into the collection box. This prevents the flying lint and dust from spreading during the imitation mink slime slitting process and affecting the quality of the finished product. The linear motor drives the rubber pressure roller to press down, which can prevent accidental movement during the imitation mink slime slitting process and avoid cutting deviation.
[0009] Furthermore, the clean unit also includes a height sensor and an electrostatic eliminator. The height sensor is installed on the rear side of the processing table, and the electrostatic eliminator is fixed on the inner side of the roller frame. The input end of the electrostatic eliminator is electrically connected to the output end of the controller, and the output end of the height sensor is electrically connected to the input end of the controller. The height sensor can detect the height of the rubber pressure roller to prevent the rubber pressure roller from pressing too deeply and causing wear on the imitation mink fur. The electrostatic eliminator can remove static electricity during the cutting of the imitation mink fur to reduce the adsorption of flying lint and dust.
[0010] Furthermore, it also includes an adjustment frame, a base, and a laser meter. The adjustment frame is slidably installed in the adjustment groove on the right side of the frame. The base is provided at the bottom of the adjustment frame, and the laser meter is snapped into the inside of the base. The output end of the laser meter is electrically connected to the input end of the controller. The adjustment frame slides inside the adjustment groove to adjust the position of the laser meter, thereby detecting the length of the cut imitation mink cashmere.
[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: This automatic mink cashmere slitting and winding machine has the following advantages: 1. The ultrasonic cutter can be easily installed using the mounting bracket. The electric telescopic rod can be activated to adjust the distance between the ultrasonic cutter and the imitation mink fabric. In conjunction with the ultrasonic generator, the high-frequency vibration energy of the ultrasonic waves can melt and cut the imitation mink fabric instantly, forming a smooth and sealed edge. This effectively avoids the problems of pilling, frayed edges and fiber scattering caused by traditional cutting methods. The coupling connects to an external motor, which drives the winding roller to rotate and wind up the slit imitation mink fabric.
[0012] 2. Adjust the position of the limiting plate by sliding the adjusting block in the adjusting groove, and fix the limiting plate with fixing bolts. This can effectively prevent the fabric from shifting laterally during the winding process after the slit imitation mink cashmere is cut, and ensure that the winding is neat and tight.
[0013] 3. By starting the negative pressure fan, negative pressure is generated in the suction pipe, which can suck the flying lint and dust generated during the cutting and rolling process into the collection box. This prevents the flying lint and dust from spreading during the slitting of the imitation mink fur and affecting the quality of the finished product. The linear motor drives the rubber pressure roller to press down, which can prevent accidental movement during the slitting of the imitation mink fur and cause cutting deviation. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the cleanroom unit structure of this utility model; Figure 3 This is a schematic diagram of the rear side structure of the bracket of this utility model; Figure 4 This utility model Figure 2 A magnified view of the structure at point A in the middle; Figure 5 This utility model Figure 1 A magnified schematic diagram of the structure at point B in the middle.
[0015] In the diagram: 1. Frame, 2. Sliding and winding unit, 21. Electric telescopic rod, 22. Placement seat, 23. Slide, 24. Mounting frame, 25. Ultrasonic cutting blade, 26. Ultrasonic generator, 27. Coupling, 28. Take-up roller, 29. Frame, 210. Screw, 211. Machine frame, 212. Motor, 213. Placement frame, 214. Distance sensor, 215. Limiting plate, 216. Fixing bolt, 217. Connecting plate, 218. Adjusting block, 3. Cleanroom unit, 31. Linear motor, 32. Roller frame, 33. Rubber pressure roller, 34. Pipe rack, 35. Dust suction pipe, 36. Collection box, 37. Negative pressure fan, 38. Height sensor, 39. Static eliminator, 4. Processing table, 5. Bracket, 6. Adjusting frame, 7. Equipment base, 8. Laser meter, 9. Controller. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] Please see Figure 1-5This embodiment provides a technical solution: an automatic slitting and winding machine for imitation mink cashmere, including a frame 1 and a slitting and winding unit 2; Frame 1: A processing table 4 is provided on the top surface. A support 5 is fixed on the top surface of the processing table 4. A clean unit 3 is provided inside the processing table 4. The clean unit 3 includes a linear motor 31, roller frame 32, rubber pressure roller 33, pipe frame 34, suction pipe 35, collection box 36, and negative pressure fan 37. The linear motor 31 is fixed to the rear side of the support 5. Roller frames 32 are provided at both ends of the surface of the linear motor 31's actuator. Rubber pressure rollers 33 are rotatably installed inside the roller frame 32. The pipe frame 34 is fixed to both sides inside the processing table 4. The suction pipe 35 is snapped into the inside of the pipe frame 34. The suction pipe 35 corresponds to the position of the ventilation hole on the top surface of the processing table 4. The exhaust pipe of the suction pipe 35 is connected to the air inlet of the collection box 36. The collection box 36 is installed on the front side of the processing table 4. A negative pressure fan 37 is provided on the surface of the collection box 36. The input terminals of the linear motor 31 and the negative pressure fan 37 are electrically connected to the output terminal of the controller 9. The negative pressure fan 37 is started. The suction pipe 35 generates negative pressure, which can suck the flying lint and dust generated during the cutting and rolling process into the collection box 36. This prevents the flying lint and dust from spreading during the slitting of the imitation mink fur and affecting the quality of the finished product. The linear motor 31 drives the rubber pressure roller 33 to press down, which can prevent accidental movement during the slitting of the imitation mink fur and cause cutting deviation. The clean unit 3 also includes a height sensor 38 and an electrostatic eliminator 39. The height sensor 38 is installed on the rear side of the processing table 4, and the electrostatic eliminator 39 is fixed on the inner side of the roller frame 32. The input end of the electrostatic eliminator 39 is electrically connected to the output end of the controller 9, and the output end of the height sensor 38 is electrically connected to the input end of the controller 9. The height sensor 38 can detect the height of the rubber pressure roller 33 to prevent the rubber pressure roller 33 from pressing down too deeply and causing wear on the imitation mink fur. The electrostatic eliminator 39 can remove the static electricity during the slitting of the imitation mink fur to reduce the adsorption of flying lint and dust. The slitting and winding unit 2 includes an electric telescopic rod 21, a placement seat 22, a slide 23, a mounting bracket 24, an ultrasonic cutter 25, an ultrasonic generator 26, a coupling 27, a take-up roller 28, and a frame 29. The electric telescopic rod 21 is fixed to the top surface of the bracket 5, and its bottom end is connected to the middle of the top surface of the placement seat 22. Slides 23 are slidably mounted on both ends of the outer side of the placement seat 22. The mounting bracket 24 is fixed to the bottom surface of the slides 23, and the ultrasonic cutter 25 is inserted into the mounting bracket 24. The ultrasonic generator 26 is fixed to the top of the rear side of the bracket 5. The frame 29 is fixed to the top surface of the processing table 4. Two corresponding take-up rollers 28 are rotatably installed in the shaft holes on the surface of the frame 29. A coupling 27 is installed on the rear end of the take-up rollers 28. The slitting and winding unit 2 also includes a screw 210, a frame 211, a motor 212, a placement frame 213, and a distance sensor 214. There are two frames 211, which are fixed to the front and rear sides of the placement seat 22 respectively. The motor 212 is fixed to the surface of the frame 211. The output shaft of the motor 212 is connected to the end of the screw 210. The screw 210 is connected to the screw hole on the surface of the slide 23. The mounting frame 213 is fixed to the surface of the slide 23. A distance sensor 214 is placed inside the mounting frame 213. The input of the motor 212 is electrically connected to the output of the controller 9, and the output of the distance sensor 214 is electrically connected to the input of the controller 9. Starting the motor 212 drives the screw 210 to rotate, thereby adjusting the position of the ultrasonic cutting blade 25. This, in conjunction with the distance sensor 214, improves the accuracy of the subsequent mink fur slitting width. The slitting and winding unit 2 also includes a limiting plate 215, fixing bolts 216, a connecting plate 217, and an adjusting block 218. The bottom end of the limiting plate 215 is fixed... An adjusting block 218 is fixed, and the adjusting block 218 is slidably installed with the adjusting grooves on the upper and lower sides of the frame 29. The through hole in the middle of the limiting plate 215 is slidably connected with the winding roller 28. A connecting plate 217 is fixed on the outer side of the limiting plate 215. A fixing bolt 216 is installed in the threaded hole on the surface of the connecting plate 217. The adjusting block 218 slides in the adjusting groove to adjust the position of the limiting plate 215, and the fixing bolt 216 is used to fix the limiting plate 215. This can effectively prevent the fabric from shifting laterally during the winding process after the slit imitation mink cashmere is rolled up, and ensure that the winding is neat and tight. The system also includes a controller 9, which is fixed to the left side of the frame 1. The input end of the ultrasonic cutting blade 25 is electrically connected to the output end of the ultrasonic generator 26. The input end of the electric telescopic rod 21 and the ultrasonic generator 26 is electrically connected to the output end of the controller 9. The input end of the controller 9 is electrically connected to the output end of an external power supply. The mounting bracket 24 facilitates the installation of the ultrasonic cutting blade 25. Activating the electric telescopic rod 21 adjusts the distance between the ultrasonic cutting blade 25 and the imitation mink fur. In conjunction with the ultrasonic generator 26, the high-frequency vibration energy of the ultrasonic waves can instantly melt and cut the imitation mink fur fabric, forming a smooth and dense... The sealed edges effectively avoid the problems of fuzzing, frayed edges, and fiber scattering caused by traditional cutting methods. The coupling 27 is connected to an external motor, which drives the winding roller 28 to rotate and wind up the slit imitation mink cashmere. It also includes an adjustment frame 6, a base 7, and a laser meter 8. The adjustment frame 6 is slidably installed in the adjustment groove on the right side of the frame 29. The base 7 is set at the bottom of the adjustment frame 6. The laser meter 8 is snapped into the inside of the base 7. The output end of the laser meter 8 is electrically connected to the input end of the controller 9. The adjustment frame 6 slides inside the adjustment groove to adjust the position of the laser meter 8, thereby detecting the length of the slit imitation mink cashmere.
[0018] The working principle of the automatic slitting and winding machine for imitation mink fabric provided by this utility model is as follows: First, the imitation mink fabric is placed on the top surface of the processing table 4. The linear motor 31 is started to drive the rubber pressure roller 33 to press down, which can prevent accidental movement during the slitting process and cause cutting deviation. The motor 212 is started to drive the screw 210 to rotate to adjust the position of the ultrasonic cutting blade 25. The distance sensor 214 is used to improve the accuracy of the subsequent slitting width of the imitation mink fabric. At the same time, the electric telescopic rod 21 is started to adjust the distance between the ultrasonic cutting blade 25 and the imitation mink fabric. With the help of the ultrasonic generator 26, the high-frequency vibration energy of the ultrasonic wave can melt and cut the imitation mink fabric instantly, forming a smooth and sealed edge, effectively avoiding the problems of pilling, frayed edges and fiber scattering caused by traditional cutting methods. At the same time, the negative pressure fan 37 is started. The suction pipe 35 generates negative pressure, which draws the flying lint and dust generated during the cutting and rolling process into the collection box 36. This prevents the flying lint and dust from spreading during the slitting of the imitation mink fur and affecting the quality of the finished product. After the imitation mink fur is slitting, the external motor drives the winding roller 28 connected to the coupling 27 to rotate and wind up the slitting imitation mink fur. The coupling 27 is connected to the external motor, which drives the winding roller 28 to rotate and wind up the slitting imitation mink fur. Finally, the adjusting frame 6 slides in the adjusting groove to adjust the position of the laser meter 8, thereby detecting the length of the slitting imitation mink fur.
[0019] It is worth noting that the controller 9 disclosed in the above embodiments is provided with buttons on its surface corresponding to the electric telescopic pole 21, ultrasonic generator 26, motor 212, distance sensor 214, linear motor 31, negative pressure fan 37, height sensor 38, static eliminator 39, and laser meter 8. The controller 9 controls the operation of the electric telescopic pole 21, ultrasonic generator 26, motor 212, distance sensor 214, linear motor 31, negative pressure fan 37, height sensor 38, static eliminator 39, and laser meter 8 using methods commonly used in the prior art.
[0020] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. An automatic slitting and winding machine for imitation mink cashmere, characterized in that: Includes frame (1) and slitting and winding unit (2); Frame (1): A processing table (4) is provided on the top surface, and a bracket (5) is fixed on the top surface of the processing table (4). A clean unit (3) is provided inside the processing table (4). The slitting and winding unit (2) includes an electric telescopic rod (21), a placement seat (22), a slide (23), a mounting bracket (24), an ultrasonic cutter (25), an ultrasonic generator (26), a coupling (27), a winding roller (28), and a frame (29). The electric telescopic rod (21) is fixed to the top surface of the bracket (5), and the bottom end of the electric telescopic rod (21) is connected to the middle of the top surface of the placement seat (22). Both ends of the outer side of the placement seat (22) are slidably mounted with... The slide (23) has a mounting bracket (24) fixed on its bottom surface. An ultrasonic cutting blade (25) is inserted into the mounting bracket (24). An ultrasonic generator (26) is fixed on the top of the rear side of the bracket (5). The frame (29) is fixed on the top surface of the processing table (4). Two upper and lower corresponding take-up rollers (28) are rotatably installed in the shaft hole on the surface of the frame (29). A coupling (27) is installed on the rear end of the take-up roller (28). Among them, there is also a controller (9), which is fixed on the left side of the frame (1). The input end of the ultrasonic cutting knife (25) is electrically connected to the output end of the ultrasonic generator (26). The input ends of the electric telescopic rod (21) and the ultrasonic generator (26) are electrically connected to the output end of the controller (9). The input end of the controller (9) is electrically connected to the output end of the external power supply.
2. The automatic slitting and winding machine for imitation mink cashmere according to claim 1, characterized in that: The slitting and winding unit (2) further includes a screw (210), a frame (211), a motor (212), a placement frame (213), and a distance sensor (214). There are two frames (211) and they are fixed on the front and rear sides of the placement seat (22). The motor (212) is fixed on the surface of the frame (211). The output shaft of the motor (212) is connected to the end of the screw (210). The screw (210) is connected to the screw hole on the surface of the slide (23). The placement frame (213) is fixed on the surface of the slide (23). The distance sensor (214) is placed inside the placement frame (213). The input end of the motor (212) is electrically connected to the output end of the controller (9). The output end of the distance sensor (214) is electrically connected to the input end of the controller (9).
3. The automatic slitting and winding machine for imitation mink cashmere according to claim 1, characterized in that: The slitting and winding unit (2) also includes a limiting plate (215), a fixing bolt (216), a connecting plate (217), and an adjusting block (218). The bottom end of the limiting plate (215) is fixed with the adjusting block (218). The adjusting block (218) is slidably installed with the adjusting grooves on the upper and lower sides of the frame (29). The through hole in the middle of the limiting plate (215) is slidably connected with the winding roller (28). The outer side of the limiting plate (215) is fixed with the connecting plate (217). The screw hole on the surface of the connecting plate (217) is threaded with the fixing bolt (216).
4. The automatic slitting and winding machine for imitation mink cashmere according to claim 1, characterized in that: The clean unit (3) includes a linear motor (31), roller frames (32), rubber pressure rollers (33), a pipe rack (34), a dust suction pipe (35), a collection box (36), and a negative pressure fan (37). The linear motor (31) is fixed to the rear side of the bracket (5). Roller frames (32) are provided at both ends of the moving part surface of the linear motor (31). Rubber pressure rollers (33) are rotatably installed inside the roller frames (32). The pipe rack (34) is fixed inside the processing table (4). On both sides, a suction pipe (35) is snapped into the inside of the pipe rack (34). The suction pipe (35) corresponds to the position of the ventilation hole on the top surface of the processing table (4). The exhaust pipe of the suction pipe (35) is connected to the air inlet of the collection box (36). The collection box (36) is installed on the front side of the processing table (4). A negative pressure fan (37) is provided on the surface of the collection box (36). The input end of the linear motor (31) and the negative pressure fan (37) are electrically connected to the output end of the controller (9).
5. The automatic slitting and winding machine for imitation mink cashmere according to claim 4, characterized in that: The clean unit (3) also includes a height sensor (38) and an electrostatic eliminator (39). The height sensor (38) is installed on the rear side of the processing table (4), and the electrostatic eliminator (39) is fixed on the inner side of the roller frame (32). The input end of the electrostatic eliminator (39) is electrically connected to the output end of the controller (9), and the output end of the height sensor (38) is electrically connected to the input end of the controller (9).
6. The automatic slitting and winding machine for imitation mink cashmere according to claim 1, characterized in that: It also includes an adjustment frame (6), a base (7) and a laser meter (8). The adjustment frame (6) is slidably installed in the adjustment groove on the right side of the frame (29). The base (7) is provided at the bottom of the adjustment frame (6). The laser meter (8) is snapped into the inside of the base (7). The output end of the laser meter (8) is electrically connected to the input end of the controller (9).