A large capacity enameled wire take-up machine
Patent Information
- Application Number
- CN202521343348.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-29
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-06-29
AI Technical Summary
[0004]为了弥补以上不足,本实用新型提供了一种大容量的漆包线收线机,旨在改善传统技术中漆包线收线机的线圈通常是通过连接件与电机驱动轴转动连接的导致收线过程不稳定,影响收线质量,降低了收线效率的问题
[0022]1、本实用新型中,进行收线作业时,通过每组绕线组将漆包线缠绕在相对应的线圈内,当线圈绕满后将其拆下换上新的线圈继续作业即可。通过把手向外侧拉动销杆,使其带动限位块压缩复位弹簧缩回安装壳的内部,阻隔板受重力影响自动下落挡住限位块使其无法移动,这时即可连同内环拆除线圈,换上新的线圈通过滑板拉起阻隔板,受复位弹簧回弹力推动限位块带动销杆重新与内环卡合固定即可,实现了通过收线机构提高了绕线稳定性的效果,提高了收线质量,提高了更换线圈的效率。
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Figure CN224646378U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of enameled wire production technology, and in particular to a large-capacity enameled wire take-up machine. Background Technology
[0002] A wire winding machine is a specialized device for winding enameled wire. Enameled wire is commonly used in the windings of motors, electrical appliances, transformers, and other equipment, and its surface is coated with an insulating varnish. The function of the winding machine is to neatly wind the enameled wire into spools or rolls for subsequent use and storage. The basic principle of the wire winding machine is that an electric motor drives the winding device, controlling the winding speed, tension, and winding density to ensure that the enameled wire is not damaged and that the winding is complete. This equipment is widely used in the electrical and electronics industries, especially in the production of enameled wire, to ensure that the winding process does not damage the insulating varnish on the surface of the wire, thus avoiding any impact on the wire's performance.
[0003] In traditional enameled wire take-up machines, the coil is typically connected to the motor drive shaft via a connector. This connection is relatively unstable and easily affected by external factors, leading to uneven or unstable winding. This traditional connection method also presents maintenance challenges. When coil replacement or equipment maintenance is required, the complex fixing method between the connector and the motor shaft necessitates disassembling multiple components, which is time-consuming and labor-intensive, reducing the efficiency of the winding operation. Utility Model Content
[0004] To overcome the above shortcomings, this utility model provides a high-capacity enameled wire take-up machine, which aims to improve the problem that in traditional enameled wire take-up machines, the coil is usually connected to the motor drive shaft through a connector, which leads to instability in the take-up process, affects the take-up quality, and reduces the take-up efficiency.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a high-capacity enameled wire take-up machine, comprising a machine body, a partition plate fixedly connected to the front side of the machine body, a control box fixedly connected to the top of the machine body, several control panels provided on the front side of the machine body, two mounting plates fixedly connected to the front side of the machine body, several winding groups provided on the outer sides of the two mounting plates, a take-up mechanism provided on the front side of the machine body for taking up enameled wire, and a heat dissipation mechanism provided on the inner side of the machine body for dissipating the heat generated during operation of the device;
[0006] The take-up mechanism includes several mounting bases, which are fixedly connected to the front side of the machine body. An inner ring is rotatably connected inside the mounting base, and a coil is rotatably connected inside the inner ring. A mounting shell is fixedly connected to the outside of the mounting base.
[0007] As a further description of the above technical solution:
[0008] A return spring is fixedly connected inside the mounting housing. A limit block is fixedly connected to the side of the return spring near the mounting base. A pin is fixedly connected inside the limit block. The pin passes through the outside of the mounting base and engages with the inner ring.
[0009] As a further description of the above technical solution:
[0010] A fixing box is fixedly connected to the top of the mounting shell, a sliding plate is slidably connected inside the fixing box, a baffle plate is fixedly connected to the bottom of the sliding plate, and the bottom of the baffle plate abuts against the top of the limiting block.
[0011] As a further description of the above technical solution:
[0012] The limiting block is slidably connected inside the mounting housing, and the pin passes through both ends of the mounting housing.
[0013] As a further description of the above technical solution:
[0014] A handle is fixedly connected to the side of the pin away from the limiting block.
[0015] As a further description of the above technical solution:
[0016] The heat dissipation mechanism includes a heat dissipation fan, which is fixedly connected inside the body. A dustproof baffle is fixedly connected to the back side of the body, and heat dissipation fins are fixedly connected to the side of the dustproof baffle away from the heat dissipation fan.
[0017] As a further description of the above technical solution:
[0018] The dustproof baffle is fixedly connected to a connecting shaft on its exterior. A housing is fixedly connected to the connecting shaft on the side away from the dustproof baffle. A plurality of compression springs are fixedly connected inside the housing. A limit plate is fixedly connected to the side of the compression springs near the heat dissipation fins. A limit plate is fixedly connected to the side of the limit plate away from the compression springs. A compression plate is fixedly connected to the side of the limit plate away from the compression springs. A brush is fixedly connected to the side of the compression plate away from the limit plate.
[0019] As a further description of the above technical solution:
[0020] The limiting plate is slidably connected inside the housing, and the extrusion plate penetrates the housing on the side near the heat dissipation fins.
[0021] This utility model has the following beneficial effects:
[0022] 1. In this utility model, during the winding operation, the enameled wire is wound into the corresponding coil through each winding group. When the coil is fully wound, it is removed and replaced with a new coil to continue the operation. By pulling the pin outward with the handle, the limit block is compressed and the return spring is retracted into the mounting shell. The barrier plate automatically falls due to gravity, blocking the limit block and preventing it from moving. At this time, the coil can be removed along with the inner ring, and a new coil can be installed. The barrier plate is pulled up by the slide plate, and the return spring pushes the limit block, causing the pin to re-engage and fix with the inner ring. This improves the winding stability, winding quality, and efficiency of coil replacement through the winding mechanism.
[0023] 2. In this utility model, when the equipment is running, the heat is expelled from the inside of the machine by starting the cooling fan. The hot air is dissipated through the dust baffle and the heat dissipation fins. While the cooling fan is rotating, it drives the outer shell to make a circular motion on the outside of the heat dissipation fins through the connecting shaft. The compression spring inside the outer shell provides elastic force to push the compression plate through the limiting plate, so that the brush is always in contact with the surface of the heat dissipation fins to clean the floating dust. This realizes the effect of heat dissipation for the operation of the equipment through the heat dissipation mechanism, which extends the service life of the equipment, improves the stability of the equipment operation, and improves the practicality of the device. Attached Figure Description
[0024] Figure 1 A perspective view of a high-capacity enameled wire take-up machine proposed in this utility model;
[0025] Figure 2 This is a cross-sectional view of the body of a high-capacity enameled wire take-up machine proposed in this utility model;
[0026] Figure 3 This is a schematic diagram of the coil of a high-capacity enameled wire take-up machine proposed in this utility model;
[0027] Figure 4 This is a cross-sectional view of the mounting housing of a large-capacity enameled wire take-up machine proposed in this utility model.
[0028] Figure 5 This is a schematic diagram of the rear side of the body of a high-capacity enameled wire take-up machine proposed in this utility model;
[0029] Figure 6 This is a schematic diagram of the heat dissipation mechanism of a large-capacity enameled wire take-up machine proposed in this utility model.
[0030] Figure 7 This is a cross-sectional view of the outer casing of a high-capacity enameled wire take-up machine proposed in this utility model.
[0031] Legend:
[0032] 1. Body; 2. Partition plate; 3. Control box; 4. Control panel; 5. Mounting plate; 6. Winding assembly; 7. Mounting base; 8. Inner ring; 9. Coil; 10. Mounting shell; 11. Return spring; 12. Limiting block; 13. Pin; 14. Fixing box; 15. Slide plate; 16. Barrier plate; 17. Handle; 18. Cooling fan; 19. Dustproof baffle; 20. Cooling fins; 21. Connecting shaft; 22. Outer shell; 23. Compression spring; 24. Limiting plate; 25. Compression plate; 26. Brush. Detailed Implementation
[0033] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0034] Reference Figures 1-4 The present invention provides an embodiment of a high-capacity enameled wire take-up machine, comprising a body 1, a partition plate 2 fixedly connected to the front side of the body 1, a control box 3 fixedly connected to the top of the body 1, several control panels 4 provided on the front side of the body 1, two mounting plates 5 fixedly connected to the front side of the body 1, the mounting plates 5 serving to mount winding groups 6, several winding groups 6 provided on the outer sides of the two mounting plates 5, the winding groups 6 serving to assist in take-up, a take-up mechanism provided on the front side of the body 1 for taking up enameled wire, and a heat dissipation mechanism provided on the inner side of the body 1 for dissipating the heat generated during operation of the device.
[0035] The take-up mechanism includes several mounting bases 7, which serve to connect to the inner ring 8. The mounting base 7 is fixedly connected to the front side of the body 1. The inner ring 8 is rotatably connected inside the mounting base 7. The inner ring 8 serves to connect to the coil 9. The coil 9 is rotatably connected inside the inner ring 8. The coil 9 serves to take up the wire. The mounting base 7 is fixedly connected to the outside of the mounting shell 10. The mounting shell 10 serves to fix the internal structure. A return spring 11 is fixedly connected inside the mounting shell 10. The return spring 11 provides elastic force to push the limiting block 12. The limiting block 12 is fixedly connected to the side of the return spring 11 near the mounting base 7. The limiting block 12 prevents the return spring 11 from falling off. A pin 13 is fixedly connected inside the limiting block 12. The pin 13 is engaged and fixed. The pin 13 passes through the outside of the mounting base 7 and engages with the inner ring 8. A fixing box 14 is fixedly connected to the top of the mounting shell 10. The fixing box 14 fixes the internal structure. A sliding plate 15 is slidably connected inside the fixing box 14. The sliding plate 15 connects to the baffle plate 16. The baffle plate 16 is fixedly connected to the bottom of the sliding plate 15. The baffle plate 16 prevents the limiting block 12 from moving. The bottom of the baffle plate 16 abuts against the top of the limiting block 12. The limiting block 12 is slidably connected inside the mounting shell 10. The pin 13 passes through both ends of the mounting shell 10. A handle 17 is fixedly connected to the side of the pin 13 away from the limiting block 12.
[0036] Reference Figure 1 and Figures 5-7 The heat dissipation mechanism includes a cooling fan 18, which serves to dissipate heat. The cooling fan 18 is fixedly connected inside the casing 1. A dustproof baffle 19 is fixedly connected to the back side of the casing 1, preventing dust from entering the casing 1. A heat dissipation fin 20 is fixedly connected to the side of the dustproof baffle 19 away from the cooling fan 18, also serving to dissipate heat. A connecting shaft 21 is fixedly connected to the outside of the dustproof baffle 19, connecting to the outer casing 22. The outer casing 22 is fixedly connected to the side of the connecting shaft 21 away from the dustproof baffle 19, securing the internal structure. Several compression springs 23 are fixedly connected inside the outer casing 22, providing elastic force to push a limiting plate 24. The limiting plate 24 is fixedly connected to the side of the compression springs 23 closest to the heat dissipation fins 20, preventing the compression springs 23 from falling off. A limiting plate 24 is fixedly connected to the side of plate 24 away from the compression spring 23. The limiting plate 24 serves to connect the compression plate 25. The compression plate 25 is fixedly connected to the side of the limiting plate 24 away from the compression spring 23. The compression plate 25 serves to connect the brush 26. The brush 26 is fixedly connected to the side of the compression plate 25 away from the limiting plate 24. The brush 26 serves to clean the surface dust of the heat sink fins 20. The limiting plate 24 is slidably connected inside the outer shell 22. The compression plate 25 penetrates the outer shell 22 on the side near the heat sink fins 20.
[0037] Working principle: During the winding operation, the enameled wire is wound into the corresponding coil 9 through each winding group 6. When the coil 9 is fully wound, it is removed and replaced with a new coil 9 to continue the operation. By pulling the pin 13 outward by the handle 17, it causes the limit block 12 to compress the return spring 11 and retract into the mounting shell 10. The barrier plate 16 automatically falls due to gravity, blocking the limit block 12 and preventing it from moving. At this time, the coil 9 can be removed along with the inner ring 8, and a new coil 9 can be installed. The barrier plate 16 is pulled up by the slide plate 15, and the return force of the return spring 11 pushes the limit block 12, causing the pin 13 to re-engage and fix with the inner ring 8.
[0038] When the equipment is running, the heat is expelled from the inside of the body 1 by starting the cooling fan 18. The hot air is dissipated through the dust baffle 19 and the heat dissipation fins 20. While the cooling fan 18 is rotating, it drives the outer shell 22 to make a circular motion on the outside of the heat dissipation fins 20 through the connecting shaft 21. The compression spring 23 inside the outer shell 22 provides elastic force to push the compression plate 25 through the limiting plate 24, so that the brush 26 always adheres to the surface of the heat dissipation fins 20 to clean the floating dust.
[0039] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A large-capacity enameled wire take-up machine comprising a machine body (1), characterized in that: A partition plate (2) is fixedly connected to the front side of the body (1), a control box (3) is fixedly connected to the top of the body (1), a number of control panels (4) are provided on the front side of the body (1), two mounting plates (5) are fixedly connected to the front side of the body (1), a number of winding groups (6) are provided on the outer side of the two mounting plates (5), a winding mechanism is provided on the front side of the body (1), the winding mechanism is used to wind enameled wire, and a heat dissipation mechanism is provided on the inner side of the body (1), the heat dissipation mechanism is used to dissipate the heat generated when the device is running. The take-up mechanism includes several mounting seats (7), which are fixedly connected to the front side of the body (1). An inner ring (8) is rotatably connected inside the mounting seat (7), and a coil (9) is rotatably connected inside the inner ring (8). A mounting shell (10) is fixedly connected to the outside of the mounting seat (7).
2. A large-capacity enameled wire take-up machine according to claim 1, characterized in that: A return spring (11) is fixedly connected inside the mounting shell (10). A limit block (12) is fixedly connected to the side of the return spring (11) near the mounting base (7). A pin (13) is fixedly connected inside the limit block (12). The pin (13) passes through the outside of the mounting base (7) and engages with the inner ring (8).
3. A high-capacity enameled wire take-up machine according to claim 2, characterized in that: The top of the mounting shell (10) is fixedly connected to a fixing box (14), and a sliding plate (15) is slidably connected inside the fixing box (14). A barrier plate (16) is fixedly connected to the bottom of the sliding plate (15), and the bottom of the barrier plate (16) abuts against the top of the limiting block (12).
4. A high-capacity enameled wire take-up machine according to claim 2, characterized in that: The limiting block (12) is slidably connected inside the mounting shell (10), and the pin (13) passes through both ends of the mounting shell (10).
5. A high-capacity enameled wire take-up machine according to claim 2, characterized in that: A handle (17) is fixedly connected to the side of the pin (13) away from the limiting block (12).
6. A high-capacity enameled wire take-up machine according to claim 1, characterized in that: The heat dissipation mechanism includes a heat dissipation fan (18), which is fixedly connected inside the body (1). A dustproof baffle (19) is fixedly connected to the back side of the body (1), and a heat dissipation fin (20) is fixedly connected to the side of the dustproof baffle (19) away from the heat dissipation fan (18).
7. A high-capacity enameled wire take-up machine according to claim 6, characterized in that: A connecting shaft (21) is fixedly connected to the outside of the dustproof baffle (19). A housing (22) is fixedly connected to the side of the connecting shaft (21) away from the dustproof baffle (19). A plurality of compression springs (23) are fixedly connected inside the housing (22). A limiting plate (24) is fixedly connected to the side of the compression spring (23) near the heat dissipation fin (20). A limiting plate (24) is fixedly connected to the side of the limiting plate (24) away from the compression spring (23). A compression plate (25) is fixedly connected to the side of the limiting plate (24) away from the compression spring (23). A brush (26) is fixedly connected to the side of the compression plate (25) away from the limiting plate (24).
8. A high-capacity enameled wire take-up machine according to claim 7, characterized in that: The limiting plate (24) is slidably connected inside the outer shell (22), and the extrusion plate (25) penetrates the outer shell (22) on the side near the heat dissipation fins (20).