Wire drawing machine with convenient wire collecting function

CN224646383UActive Publication Date: 2026-08-18枝江金瑞包装材料有限公司
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Patent Information

Application Number
CN202522179463.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-15
Publication Date
2026-08-18
Estimated Expiration
2035-10-15

AI Technical Summary

Technical Problem

[0003]但是现有技术大都有着缺少快速更换收丝辊技术,导致生产效率低下,产能损失严重,操作风险高,人工成本高企,收丝质量不稳定,废品率上升,设备损耗快,维护成本飙升,同时缺少良好的清洁设备,导致线材表面缺陷激增,废品率上升,转动辊磨损加速,设备维护成本飙升,张力与排线失控,引发生产事故,人工清理负担重,生产连续性差

Benefits of technology

1、底座右侧上方固定连接有两个固定架,固定架固定连接有第二液压杆,第二液压杆下方固定连接有收丝辊,收丝辊下方设置有隔离板,隔离板右端固定连接有第三液压杆,隔离板左端和底座紧密接触,底座右侧上方固定连接有第四支撑板,第四支撑板位于隔离板右侧,第四支撑板固定连接有第五液压柱,第五液压柱固定连接有第五液压杆,通过快速更换收丝辊技术,使得大幅提升更换效率,减少生产中断, 降低操作强度,提升安全性,保障收丝精度,减少质量缺陷,延长设备寿命,降低维护成本,收丝时更高效更便利。

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Abstract

The utility model discloses a convenient wire collecting wire drawing machine, it includes base, the base is provided with the wire release roller on the base, the wire release roller right side is provided with the first guide roller, the first guide roller right side is provided with the wire drawing roller. Through above -mentioned structure, the fixed frame fixedly connected with second hydraulic pressure link, second hydraulic pressure link below fixedly connected with the wire collecting roller, the wire collecting roller below is provided with the isolating plate, the isolating plate right -hand member fixedly connected with third hydraulic pressure link, fourth support plate fixedly connected with fifth hydraulic pressure column, fifth hydraulic pressure column fixedly connected with fifth hydraulic pressure link, through quick replacement wire collecting roller technology, make the efficiency of replacement improve greatly, more efficient more convenient when wire collecting, wire release roller right side is provided with the first guide roller, and wire release roller, first guide roller, wire drawing roller top all are provided with cleaning brush, through setting good cleaning equipment, make the protection wire surface quality, reduce the scrap rate, reduce the broken wire, reduce manual intervention, improve production continuity.
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Description

Technical Field

[0001] This utility model relates to the field of wire drawing machine technology, and in particular to a wire drawing machine that facilitates wire take-up. Background Technology

[0002] As a key piece of equipment in industrial production, the winding machine is mainly used to collect, wind, and arrange materials such as yarn and fiber. Its technological development history is rich and its application fields are wide. The winding machine is a device used to collect and wind materials such as yarn and fiber. It is widely used in many industries such as textiles, chemical fibers, plastics, rubber, electronics, wire and cable, optical fiber, and carbon fiber. With continuous technological innovation, modern winding machines have made significant progress in terms of intelligence, automation, high efficiency and energy saving, providing strong support for the production of various industries.

[0003] However, most existing technologies lack quick take-up roller replacement technology, resulting in low production efficiency, serious capacity loss, high operational risks, high labor costs, unstable take-up quality, increased scrap rate, rapid equipment wear and tear, and soaring maintenance costs. At the same time, the lack of good cleaning equipment leads to a surge in wire surface defects, increased scrap rate, accelerated wear of rotating rollers, soaring equipment maintenance costs, loss of tension and wire laying control, production accidents, heavy manual cleaning burden, and poor production continuity. Utility Model Content

[0004] The purpose of this invention is to at least solve one of the technical problems existing in the prior art, and to provide a wire drawing machine that facilitates wire take-up. By using a quick-change take-up roller technology, the machine significantly improves change-up efficiency, reduces production interruptions, lowers operational intensity, enhances safety, ensures take-up accuracy, reduces quality defects, extends equipment life, and lowers maintenance costs. Take-up is more efficient and convenient. Simultaneously, by incorporating a well-designed cleaning system, the machine protects the surface quality of the wire, reduces scrap rates, extends the life of the rotating roller, reduces maintenance costs, stabilizes take-up tension and wire laying accuracy, reduces wire breakage, minimizes manual intervention, and improves production continuity.

[0005] This utility model also provides a wire drawing machine with the aforementioned convenient wire take-up, including a base. Six first support plates are fixedly connected to the top of the base. A platform is fixedly connected to the top of the base. The first support plates are installed in pairs from left to right. The platform is located between the first support plates. A wire feeding roller is disposed above the base. A first guide roller is disposed to the right of the wire feeding roller. A wire drawing roller is disposed to the right of the first guide roller. The wire feeding roller, first guide roller, and wire drawing roller are all fixedly connected between the first support plates. A [missing information - likely a device or mechanism] is disposed above the wire feeding roller, first guide roller, and wire drawing roller. A cleaning brush is provided, with a first hydraulic rod fixedly connected to its upper part. Two fixed brackets are fixedly connected to the upper right side of the base, and a second hydraulic rod is fixedly connected to each bracket. A take-up roller is fixedly connected below the second hydraulic rod, and a partition plate is provided below the take-up roller. A third hydraulic rod is fixedly connected to the right end of the partition plate, and the left end of the partition plate is in close contact with the base. A fourth support plate is fixedly connected to the upper right side of the base, located to the right of the partition plate. A fifth hydraulic column is fixedly connected to the fourth support plate, and a fifth hydraulic rod is fixedly connected to the fifth hydraulic column.

[0006] According to the present invention, a wire drawing machine that facilitates wire take-up is provided, wherein the third hydraulic rod is movably and fixedly connected to a third hydraulic column, and the third hydraulic column is fixedly connected to a third support plate.

[0007] According to the present invention, a wire drawing machine that facilitates wire take-up is provided, wherein a third motor is fixedly connected to the left end of the wire feeding roller, and a sixth support frame is fixedly connected to the third motor.

[0008] According to the present invention, a wire drawing machine for convenient wire take-up is provided, wherein a first motor is fixedly connected to the take-up roller, a third support frame is fixedly connected to the first motor, two fixing holes are respectively opened on the top and side of the take-up roller, a fourth hydraulic rod is fixedly connected to the side of the take-up roller through the fixing holes, a fourth hydraulic column is fixedly connected to the fourth hydraulic rod, and a second support frame is fixedly connected to the fourth hydraulic column.

[0009] According to the present invention, a wire drawing machine for easy wire take-up is provided, wherein a first hydraulic rod is fixedly connected to a first hydraulic column, a fixed block is fixedly connected above the first hydraulic column, a lead screw is sleeved and connected to the inner side of the fixed block, the fixed block reciprocates linearly along the axial direction of the lead screw, a second motor is fixedly connected to one end of the lead screw, and a fifth support frame is fixedly connected to the second motor.

[0010] According to the present invention, a wire drawing machine that facilitates wire take-up is provided, wherein a second hydraulic column is fixedly connected above the second hydraulic rod, and a first support frame is fixedly connected to the second hydraulic column.

[0011] According to the present invention, a wire drawing machine that facilitates wire take-up is provided, wherein the lead screw is located between the first support plates.

[0012] According to the present invention, a wire drawing machine that facilitates wire take-up is provided with a second support plate on the left side of the fixed frame. The second support plate is located on both sides of the platform, and a second guide roller is fixedly connected between the second support plates.

[0013] Beneficial effects: 1. Two fixed brackets are fixedly connected to the upper right side of the base. A second hydraulic rod is fixedly connected to each fixed bracket. A take-up roller is fixedly connected below the second hydraulic rod. An isolation plate is set below the take-up roller. A third hydraulic rod is fixedly connected to the right end of the isolation plate. The left end of the isolation plate is in close contact with the base. A fourth support plate is fixedly connected to the upper right side of the base. The fourth support plate is located to the right of the isolation plate. A fifth hydraulic column is fixedly connected to the fourth support plate. The fifth hydraulic rod is fixedly connected to the fifth hydraulic column. Through the quick take-up roller replacement technology, the replacement efficiency is greatly improved, production interruption is reduced, operational intensity is reduced, safety is improved, take-up accuracy is guaranteed, quality defects are reduced, equipment life is extended, maintenance costs are reduced, and take-up is more efficient and convenient.

[0014] 2. A first guide roller is set on the right side of the feeding roller, and a drawing roller is set on the right side of the first guide roller. The feeding roller, the first guide roller, and the drawing roller are all fixedly connected between the first support plate. A cleaning brush is set above the feeding roller, the first guide roller, and the drawing roller. A first hydraulic rod is fixedly connected above the cleaning brush. By setting up a good cleaning device, the surface quality of the wire is protected, the scrap rate is reduced, the life of the rotating roller is extended, the maintenance cost is reduced, the take-up tension and wire laying accuracy are stabilized, the wire breakage is reduced, the manual intervention is reduced, and the production continuity is improved. Attached Figure Description

[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments; Figure 1 This is a perspective view of a wire drawing machine that facilitates wire take-up according to the present invention; Figure 2 This is a top view of a wire drawing machine that facilitates wire take-up according to this utility model; Figure 3 This is a right view of a wire drawing machine that facilitates wire take-up according to this utility model; Figure 4 This is a front view of a wire drawing machine that facilitates wire take-up according to the present invention; Figure 5 In this utility model Figure 1 Enlarged view of point A in the middle.

[0016] Legend: 1. Base; 2. Platform; 3. First support plate; 4. Fixing block; 5. Lead screw; 6. First hydraulic column; 7. First hydraulic rod; 8. Cleaning brush; 9. Feeding roller; 10. First guide roller; 11. Second support plate; 12. First support frame; 13. Second hydraulic column; 14. Second hydraulic rod; 15. Fixing frame; 16. Third support plate; 17. Third hydraulic rod; 18. Third hydraulic column; 19. Take-up roller; 20. Second support frame; 21. Second guide roller; 22. Fourth hydraulic column; 23. Fourth hydraulic rod; 24. First motor; 25. Third support frame; 26. Fourth support plate; 27. Isolation plate; 28. Drawing roller; 29. ​​Second motor; 30. Fifth support frame; 31. Third motor; 32. Sixth support frame; 33. Fixing hole; 34. Fifth hydraulic column; 35. Fifth hydraulic rod. Detailed Implementation

[0017] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0018] Reference Figure 1-5 This utility model discloses a convenient wire drawing machine, comprising a base 1, six first support plates 3 fixedly connected to the top of the base 1, and a platform 2 fixedly connected to the top of the base 1. The first support plates 3 are installed in pairs from left to right, and the platform 2 is located between the first support plates 3. A wire feeding roller 9 is arranged above the base 1, a first guide roller 10 is arranged to the right of the wire feeding roller 9, and a wire drawing roller 28 is arranged to the right of the first guide roller 10. The wire feeding roller 9, the first guide roller 10, and the wire drawing roller 28 are all fixedly connected between the first support plates 3. A cleaning brush 8 is arranged above the wire feeding roller 9, the first guide roller 10, and the wire drawing roller 28. A first hydraulic rod 7 is fixedly connected above the cleaning brush 8. Two fixing brackets 15 are fixedly connected to the upper right side of the base 1. A second hydraulic rod 14 is fixedly connected to the fixing brackets 15. A take-up roller 19 is fixedly connected below the second hydraulic rod 14. A partition plate 27 is set below the take-up roller 19. A third hydraulic rod 17 is fixedly connected to the right end of the partition plate 27. The left end of the partition plate 27 is in close contact with the base 1. A fourth support plate 26 is fixedly connected to the upper right side of the base 1. The fourth support plate 26 is located to the right of the partition plate 27. A fifth hydraulic column 34 is fixedly connected to the fourth support plate 26. A fifth hydraulic rod 35 is fixedly connected to the fifth hydraulic column 34.

[0019] Specifically, the working principle of hydraulic transmission is mainly based on Pascal's principle, that is, in a closed liquid system, the pressure applied to the liquid will be evenly transmitted to all parts of the liquid. Under the action of hydraulic transmission, the second hydraulic column 13 drives the second hydraulic rod 14 to move up and down, and enters the take-up roller 19 from above through the fixing hole 33. Under the action of hydraulic transmission, the fourth hydraulic column 22 drives the fourth hydraulic rod 23 to move left and right, and enters the take-up roller 19 from the side through the fixing hole 33, so as to fix the take-up roller 19 between the fixing frames 15.

[0020] The third hydraulic rod 17 is movably and fixedly connected to the third hydraulic column 18, and the third hydraulic column 18 is fixedly connected to the third support plate 16.

[0021] Specifically, the first motor 24 causes the take-up roller 19 to rotate.

[0022] The left end of the feeding roller 9 is fixedly connected to a third motor 31, and the third motor 31 is fixedly connected to a sixth support frame 32.

[0023] Specifically, the third motor 31 causes the feeding roller 9 to rotate.

[0024] The take-up roller 19 is fixedly connected to a first motor 24, and the first motor 24 is fixedly connected to a third support frame 25. Two fixing holes 33 are opened on the top and side of the take-up roller 19 respectively. A fourth hydraulic rod 23 is fixedly connected to the side of the take-up roller 19 through the fixing holes 33. The fourth hydraulic rod 23 is fixedly connected to a fourth hydraulic column 22, and the fourth hydraulic column 22 is fixedly connected to a second support frame 20.

[0025] Specifically, the second motor 29 causes the lead screw 5 to rotate, which in turn drives the fixed block 4 to reciprocate linearly along the axis of the lead screw 5, causing the cleaning brush 8 to move left and right. Then, through the hydraulic transmission of the first hydraulic column 6, the first hydraulic rod 7 and the cleaning brush 8 are driven to move up and down. By setting up a good cleaning device, the surface quality of the wire is protected, the scrap rate is reduced, the life of the rotating roller is extended, maintenance costs are reduced, the take-up tension and wire laying accuracy are stabilized, wire breakage is reduced, manual intervention is reduced, and production continuity is improved.

[0026] The first hydraulic rod 7 is fixedly connected to the first hydraulic column 6. The first hydraulic column 6 is fixedly connected to the top of the fixed block 4. The fixed block 4 is fitted with a lead screw 5. The fixed block 4 moves in a reciprocating linear motion along the axis of the lead screw 5. The lead screw 5 is fixedly connected to one end of the second motor 29. The second motor 29 is fixedly connected to the fifth support frame 30.

[0027] Specifically, when the take-up roller 19 needs to be replaced, the second hydraulic rod 14 and the fourth hydraulic rod 23 release the fixation of the take-up roller 19. The third hydraulic column 18 drives the third hydraulic rod 17 to move to the left, and the take-up roller 19 falls smoothly onto the isolation plate 27. Then, the isolation plate 27 is pulled to the right to move the old take-up roller out of the processing area. A new take-up roller 19 is sent to the fixed frame 15 for installation through the fifth hydraulic column 34 and the fifth hydraulic rod 35. The quick take-up roller 19 replacement technology greatly improves replacement efficiency, reduces production interruption, reduces operational intensity, improves safety, ensures take-up accuracy, reduces quality defects, extends equipment life, reduces maintenance costs, and makes take-up more efficient and convenient.

[0028] A second hydraulic column 13 is fixedly connected above the second hydraulic rod 14, and a first support frame 12 is fixedly connected to the second hydraulic column 13.

[0029] Specifically, the second motor 29 is fixed to the outside of the first support plate 3 via the fifth support frame 30, and the third motor 31 is fixed to the outside of the first support plate 3 via the sixth support frame 32.

[0030] The lead screw 5 is located between the first support plates 3.

[0031] Specifically, the second hydraulic column 13 is fixed above the fixed frame 15 by the first support frame 12, and the fourth hydraulic column 22 is fixed to the side of the fixed frame 15 by the second support frame 20.

[0032] A second support plate 11 is connected to the left side of the fixed frame 15. The second support plate 11 is located on both sides of the platform 2, and a second guide roller 21 is fixedly connected between the second support plates 11.

[0033] Specifically, the fifth hydraulic column 34 is fixed by the fourth support plate 26.

[0034] Working principle: First, the third motor 31 on the sixth support frame 32 is started, driving the feeding roller 9 to rotate. The wire to be processed on the feeding roller 9 is slowly released and enters the subsequent process. Then, the second motor 29 on the fifth support frame 30 is started, driving the lead screw 5 to rotate. The fixed block 4, which is threaded with the lead screw 5, moves back and forth along the axis of the lead screw 5. At the same time, the first hydraulic column 6 is started, driving the first hydraulic rod 7 to move the cleaning brush 8 downward until the bristles of the cleaning brush 8 are in close contact with the wire on the surface of the feeding roller 9, the first guide roller 10, and the drawing roller 28. The cleaning brush 8 moves back and forth with the fixed block 4. The bristles can remove dust, oil and other impurities from the surface of the wire to avoid scratches on the wire surface or wear on the drawing die caused by impurities, thus reducing the scrap rate. The cleaned wire first passes around the first guide roller 10 and then enters the drawing roller. 28. By applying tensile force to the wire, shaping is achieved. The stretched wire passes over the second guide roller 21 between the second support plates 11, ensuring that the wire enters the take-up roller 19 in a horizontal direction, avoiding wire routing disorder caused by directional deviation. The first motor 24 on the third support frame 25 is started, and the motor drives the take-up roller 19 to rotate. The stretched wire is evenly wound on the take-up roller 19. The third hydraulic column 18 is started, driving the third hydraulic rod 17 to move to the left. The take-up roller 19 lands smoothly on the isolation plate 27. Then the isolation plate 27 is pulled to the right to move the old take-up roller 19 out of the processing area. A new take-up roller 19 is sent to the fixed frame 15 for installation through the fifth hydraulic column 34 and the fifth hydraulic rod 35. The quick take-up roller 19 replacement technology greatly improves replacement efficiency, reduces production interruption, reduces operational intensity, improves safety, ensures take-up accuracy, reduces quality defects, extends equipment life, reduces maintenance costs, and makes take-up more efficient and convenient.

[0035] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A wire drawing machine for facilitating wire collection comprising a base (1), characterized in that: The base (1) has six first support plates (3) fixedly connected above it. A platform (2) is fixedly connected above the base (1). The first support plates (3) are installed in pairs from left to right. The platform (2) is located between the first support plates (3). A feeding roller (9) is provided above the base (1). A first guide roller (10) is provided to the right of the feeding roller (9). A drawing roller (28) is provided to the right of the first guide roller (10). The feeding roller (9), the first guide roller (10), and the drawing roller (28) are all fixedly connected between the first support plates (3). A cleaning brush (8) is provided above the feeding roller (9), the first guide roller (10), and the drawing roller (28). A cleaning brush (8) is fixedly connected above the cleaning brush (8). The first hydraulic rod (7) is fixedly connected to two fixed brackets (15) on the upper right side of the base (1). The fixed brackets (15) are fixedly connected to the second hydraulic rod (14). The take-up roller (19) is fixedly connected below the second hydraulic rod (14). The take-up roller (19) is provided below the take-up roller (19). The right end of the isolation plate (27) is fixedly connected to the third hydraulic rod (17). The left end of the isolation plate (27) is in close contact with the base (1). The upper right side of the base (1) is fixedly connected to the fourth support plate (26). The fourth support plate (26) is located on the right side of the isolation plate (27). The fourth support plate (26) is fixedly connected to the fifth hydraulic column (34). The fifth hydraulic column (34) is fixedly connected to the fifth hydraulic rod (35).

2. A wire drawing machine for easy wire collection according to claim 1, characterized in that, The third hydraulic rod (17) is movably and fixedly connected to the third hydraulic column (18), and the third hydraulic column (18) is fixedly connected to the third support plate (16).

3. A wire drawing machine for easy wire collection as claimed in claim 1 wherein, The left end of the feeding roller (9) is fixedly connected to a third motor (31), and the third motor (31) is fixedly connected to a sixth support frame (32).

4. A wire drawing machine for easy wire collection as claimed in claim 1 wherein, The take-up roller (19) is fixedly connected to a first motor (24), and the first motor (24) is fixedly connected to a third support frame (25). Two fixing holes (33) are opened on the top and side of the take-up roller (19). A fourth hydraulic rod (23) is fixedly connected to the side of the take-up roller (19) through the fixing holes (33). A fourth hydraulic column (22) is fixedly connected to the fourth hydraulic rod (23). A second support frame (20) is fixedly connected to the fourth hydraulic column (22).

5. A wire drawing machine for easy wire collection as claimed in claim 1 wherein, The first hydraulic rod (7) is fixedly connected to the first hydraulic column (6), and a fixed block (4) is fixedly connected above the first hydraulic column (6). A lead screw (5) is sleeved and connected inside the fixed block (4). The fixed block (4) moves back and forth in a straight line along the axis of the lead screw (5). A second motor (29) is fixedly connected to one end of the lead screw (5), and a fifth support frame (30) is fixedly connected to the second motor (29).

6. A wire drawing machine for easy wire collection according to claim 1, characterized in that, A second hydraulic column (13) is fixedly connected above the second hydraulic rod (14), and a first support frame (12) is fixedly connected to the second hydraulic column (13).

7. A wire drawing machine for easy wire collection according to claim 5, characterized in that, The lead screw (5) is located between the first support plates (3).

8. A wire drawing machine for easy wire collection according to claim 1, characterized in that, The left side of the fixed frame (15) is provided with a second support plate (11), the second support plate (11) is located on both sides of the platform (2), and a second guide roller (21) is fixedly connected between the second support plates (11).