Wire rod package winding apparatus

Abstract

The utility model relates to wire winding machine technical field discloses metal wire material roll winding equipment, including base, I -beam clamping mechanism sets up in the top of base, winding knot mechanism sets up in the inside of I -beam clamping mechanism, to realize winding knot to cable, wiring mechanism sets up in the top side of I -beam clamping mechanism, to realize wiring to cable, I -beam feeding mechanism sets up in the side of base, to realize the feeding of I -beam, I -beam unloading mechanism sets up in the side of I -beam feeding mechanism, to realize the unloading of I -beam. The utility model discloses through the collaborative design of I -beam clamping mechanism, winding knot mechanism, wiring mechanism and feeding mechanism, realized from I -beam automatic feeding, accurate clamping to cable winding, even wiring, automatic knot cutting and the full-process automation of unloading, compared with traditional equipment, can greatly improve production efficiency, improve product quality and reduce artificial and maintenance cost.

Description

Technical Field

[0001] This utility model relates to the field of winding machine technology, and more specifically, to a metal wire coil winding device. Background Technology

[0002] In the production and processing of wires, cables, and optical fibers, wire winding equipment is a key piece of equipment for orderly winding of cables onto spools (also known as bobbins). Its technological level directly affects the quality of cable products, production efficiency, and subsequent application experience. From an industry process perspective, cable production encompasses upstream processes such as conductor drawing, insulation extrusion, cabling, and sheathing. The winding process is the core step in the standardized winding of the formed cable—it precisely controls the cable tension, arrangement accuracy, and winding density to ensure the cable is wound into a regular shape on the spool, laying the foundation for subsequent warehousing, transportation, and terminal installation.

[0003] However, traditional wire winding equipment suffers from the following technical challenges in practical applications:

[0004] 1. Traditional wire winding equipment typically uses a locating pin drive method for clamping the I-beams, which has several significant drawbacks. First, the locating pin and locating hole are prone to increased clearance due to mechanical wear over long-term use, resulting in decreased transmission accuracy. This can cause the I-beams to wobble and become eccentric during high-speed rotation, affecting winding quality. Second, each size of I-beam requires a specific locating hole, increasing manufacturing difficulty and cost. Furthermore, changing to different sizes of I-beams often requires adjusting or replacing the locating pins, which is cumbersome and reduces production efficiency. Finally, the locating pin drive method relies on hard contact, which easily generates noise and vibration, potentially damaging the I-beams over time. These problems severely restrict the improvement of production efficiency and product quality in wire winding equipment.

[0005] 2. In traditional metal wire winding equipment, the winding assembly often adopts a single-stage transmission or direct drive method. During the power transmission process, speed fluctuations or insufficient torque are prone to occur, resulting in poor winding uniformity and insufficient rotational stability of the I-beam. Furthermore, the cable cutting process often uses fixed cutters or manual operation, resulting in insufficient cutting position accuracy, severe burrs on the cut edges, and a high scrap rate. In addition, the transmission system of the winding and knotting mechanism lacks coordinated control, and the independent operation of each functional module is prone to interference. The equipment is difficult to debug and maintain, making it difficult to adapt to the needs of large-scale production.

[0006] 3. In traditional metal wire winding equipment, the wiring mechanism uses upper and lower reversing wheels fixed on the frame during the wiring process. When the wiring wheels move back and forth and wind the wire onto the I-beam wheel, the cable is easily broken by the shearing force of the lower reversing wheel. This not only affects the stability of the wiring but also increases the frequency of maintenance and cable replacement, thus affecting the service life of the equipment.

[0007] No effective solutions have yet been proposed to address the problems in the relevant technologies. Utility Model Content

[0008] In view of the problems in the related technologies, this utility model proposes a metal wire coil winding device to overcome the above-mentioned technical problems existing in the existing related technologies.

[0009] Therefore, the specific technical solution adopted by this utility model is as follows:

[0010] A metal wire winding device includes: a base; a bobbin clamping mechanism disposed on the top of the base for clamping the bobbin; a winding and knotting mechanism disposed inside the bobbin clamping mechanism for winding and knotting the cable; a wiring mechanism disposed on one side of the top of the bobbin clamping mechanism for wiring the cable; a bobbin feeding mechanism disposed on one side of the base for feeding the bobbin; and a bobbin unloading mechanism disposed on one side of the bobbin feeding mechanism for unloading the bobbin.

[0011] The I-beam wheel clamping mechanism includes an I-beam wheel fixed seat and an I-beam wheel movable seat disposed at both ends of the top of the base;

[0012] The drive shaft is inserted through the middle of the I-beam wheel fixing seat. A chuck seat is fitted at one end of the drive shaft. A cylindrical groove is opened on one side of the chuck seat. A movable chuck is fitted inside the cylindrical groove and is fitted onto the drive shaft.

[0013] The movable seat of the I-beam wheel has a sliding cylinder that is movably inserted through the middle. A driven shaft is inserted through the sliding cylinder via a pair of bearings. The end of the driven shaft is provided with a movable side chuck that cooperates with the I-beam wheel. A connecting plate is provided at the end of the sliding cylinder away from the movable side chuck. The connecting plate is connected to a cylinder provided on the movable seat of the I-beam wheel.

[0014] As a preferred embodiment, the surface of the chuck seat is provided with a friction plate that mates with the end face of the I-beam wheel, and the movable chuck is connected to the cylindrical groove by a number of first springs.

[0015] As a preferred embodiment, a top plate is provided at the end of the movable chuck away from the first spring, and one end of the top plate is connected to the end of the drive shaft that extends out of the movable chuck.

[0016] As a preferred embodiment, the winding and knotting mechanism includes a winding assembly mounted on an I-beam wheel mounting base, and a knotting assembly that cooperates with the winding assembly is provided on one side of the winding assembly;

[0017] The winding assembly includes a drive motor mounted on the top of the I-beam wheel mounting base. One end of the drive motor is provided with a drive wheel, and one end of the drive shaft is provided with a driven wheel. The driven wheel and the drive wheel are connected by a belt to drive the movable chuck to rotate and realize the winding of the I-beam wheel.

[0018] The knotting assembly includes a bushing mounted on the other end of the drive shaft, a knotting rotating seat sleeved on the outer side of the bushing, and a knotting seat sleeved on the outer side of the knotting rotating seat.

[0019] One end of the knotting rotating seat is connected to the driven gear, and the bottom of the driven gear is provided with a driving gear that meshes with it. A knotting motor that cooperates with the driving gear is provided on one side of the bottom of the I-beam wheel fixing seat.

[0020] The other end of the knotting rotating seat is provided with a turntable. A first wire clamping post is provided on the top surface of the turntable. A second wire clamping and cutting post is provided on one side of the first wire clamping post. A knotting post is provided on the side of the second wire clamping and cutting post away from the first wire clamping post. A third wire clamping post is provided at the bottom of the knotting post to cooperate with it.

[0021] A positioning plate is fitted on the outer side of the bushing, and several spring posts are provided on the surface of the positioning plate facing the turntable. A second spring is fitted on the outer side of each spring post.

[0022] As a preferred embodiment, a notch is provided on one side of the second wire clamping and cutting post, and a cylinder-driven shearing rod that cooperates with the notch is provided inside the second wire clamping and cutting post to achieve the cutting of the cable.

[0023] As a preferred embodiment, the center of the knotting post is movably equipped with a cylinder-driven straight push plate to push out the cable wound on the knotting post.

[0024] As a preferred embodiment, the wiring mechanism includes an electrically driven wiring assembly mounted on one side of the top of the I-beam wheel mounting base. A tensioning component is provided on one side of the top of the electrically driven wiring assembly, and a guide component that cooperates with the electrically driven wiring assembly is provided on one side of the tensioning component. A mounting base is provided on one side of the top of the tensioning component, and an inlet reel and an outlet reel are sequentially arranged on the mounting base.

[0025] As a preferred embodiment, the tensioning assembly includes a tensioning disc disposed at the bottom of the inlet and outlet reels, and a tensioning rod is disposed at the center of the tensioning disc, with a tensioning motor disposed on the side of the tensioning rod away from the tensioning disc.

[0026] As a preferred embodiment, the guiding assembly includes an upper reversing assembly disposed on the side of the output reel away from the input reel, and a lower reversing assembly disposed at the bottom of the upper reversing assembly, with a transmission rod disposed between the upper and lower reversing assemblies; the upper reversing assembly includes an upper wheel seat disposed at the top of the transmission rod, and an upper mounting seat disposed at one outer end of the upper wheel seat, with an upper reversing wheel disposed at the outer end of the upper wheel seat away from the upper mounting seat; the lower reversing assembly includes a lower wheel seat disposed at the bottom of the transmission rod, with a lower reversing wheel disposed at one outer end of the lower wheel seat, and one bottom side of the lower wheel seat connected to the electric drive wiring assembly via a connecting shaft.

[0027] As a preferred embodiment, the electric drive wiring assembly includes a wiring seat disposed at the bottom of the tension motor, a speed reducer disposed on the outer side of the wiring seat, and a servo motor disposed on the top of the speed reducer; a lead screw that cooperates with the speed reducer is disposed inside the wiring seat, a sliding block is sleeved on the outer circumference of the lead screw, a drive rod is disposed at the top and bottom of the sliding block, and a wiring slide block that cooperates with the connecting shaft is disposed at the end of the drive rod away from the sliding block, and a wiring wheel is disposed on the bottom side of the wiring slide block.

[0028] The beneficial effects of this utility model are as follows:

[0029] 1) This utility model achieves full automation of the entire process from automatic feeding and precise clamping of the I-beam wheel to cable winding, uniform wiring, automatic knotting and cutting, and unloading through the coordinated design of the I-beam wheel clamping mechanism, the winding and knotting mechanism, the wiring mechanism, and the loading and unloading mechanism. It can not only improve the clamping stability through the polyurethane friction plate and spring buffer structure, achieve high-precision wiring through the electric drive wiring component and effectively control the cable tension through the tensioning component, but also greatly improve the knotting firmness through the multi-clamping post and cylinder structure design of the knotting component. Compared with traditional equipment, it can significantly improve production efficiency, improve product quality, and reduce labor and maintenance costs.

[0030] 2) This utility model can achieve stable loading and efficient rotation of the I-beam wheel through a concentric transmission structure and a friction clamping mechanism. It effectively solves the technical problems of increased fit clearance, decreased transmission accuracy, and shaking and eccentricity caused by mechanical wear in the traditional positioning pin transmission method. It eliminates the manufacturing limitation of needing positioning holes in specific positions for I-beam wheels of different specifications, reduces the manufacturing cost of I-beam wheels, and avoids the noise and vibration problems caused by hard contact transmission.

[0031] 3) This utility model, by setting up an I-beam clamping mechanism and a winding and knotting mechanism, makes it simple and quick to replace I-beams of different specifications without adjusting or replacing the positioning pins, which greatly improves production efficiency. At the same time, it ensures the stability and concentricity of the I-beams during high-speed rotation, significantly improving the winding quality. Thus, it realizes the coordinated work of power transmission and cable winding. The gear pair controlled by the servo motor achieves precise angle positioning, ensuring that the cable is evenly wound in the I-beams and forms a solid structure. It effectively replaces the traditional hard contact transmission method of positioning pins and reduces the problem of I-beam damage that may occur during long-term operation.

[0032] 4) The cylinder-driven linear push plate and shearing rod of this utility model realize the precise push of the cable on the knotting column and the synchronous cutting at the notch, respectively. The action response is rapid and the cutting position is accurate. The hierarchical layout of the transmission system reduces the interference of the action, which greatly improves the coordination efficiency of the winding and knotting process and significantly reduces the frequency of manual intervention and equipment maintenance costs compared with traditional mechanisms.

[0033] 5) This utility model uses a transmission rod connected to the wiring slide, and arranges the upper and lower reversing wheels on the transmission rod, so that the cable is always in a more stable and controlled state during the wiring process, effectively avoiding the risk of cable breakage, significantly improving the service life and reliability of the wiring mechanism, and solving the problem that in traditional wiring mechanisms, the upper and lower reversing wheels are fixed on the frame, and the cable breaks due to the shearing force of the lower reversing wheel when wiring back and forth on the I-beam reversing wheel.

[0034] 6) This utility model drives the movement of the tension rod by a tensioning motor, thereby adjusting the tension between the inlet and outlet plates through the tensioning disc, maintaining the cable tension stability during the wiring process, preventing the cable from loosening or breaking, and thus improving the efficiency and durability of the wiring mechanism. Attached Figure Description

[0035] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0036] Figure 1 This is a structural schematic diagram of a metal wire coil winding device according to an embodiment of the present utility model;

[0037] Figure 2 This is a cross-sectional view of the I-beam wheel clamping mechanism and the winding and knotting mechanism in the metal wire coil winding equipment according to an embodiment of the present utility model;

[0038] Figure 3This is a schematic diagram of the winding and knotting mechanism in the metal wire coil winding equipment according to an embodiment of the present utility model;

[0039] Figure 4 yes Figure 3 Enlarged view of the local structure at point A;

[0040] Figure 5 yes Figure 3 Side view;

[0041] Figure 6 This is an installation diagram of the wiring mechanism in a metal wire roll winding device according to an embodiment of the present utility model;

[0042] Figure 7 This is a side view of the wiring mechanism in the metal wire winding device according to an embodiment of the present utility model;

[0043] Figure 8 This is a front view of the wiring mechanism in a metal wire winding device according to an embodiment of the present utility model.

[0044] In the picture:

[0045] 1. Base; 2. I-beam wheel clamping mechanism; 201. I-beam wheel fixed seat; 202. I-beam wheel movable seat; 203. Drive shaft; 204. Chuck seat; 205. Cylindrical groove; 206. Movable chuck; 207. Polyurethane friction plate; 208. First spring; 209. Passive shaft; 210. Movable side chuck; 211. Slide cylinder; 212. Connecting plate; 213. Cylinder; 214. Top plate; 3. Winding and knotting machine Structure; 301, Drive motor; 302, Drive wheel; 303, Driven wheel; 304, Belt; 305, Bushing; 306, Knotting rotating seat; 307, Knotting seat; 308, Driven gear; 309, Drive gear; 310, Knotting motor; 311, Turntable; 312, First wire clamping post; 313, Second wire clamping and cutting post; 314, Knotting post; 315, Third wire clamping post; 316, Positioning plate; 317, Spring 318. Spring post; 319. Second spring; 320. Fixing plate; 321. Notch; 322. Shearing rod; 323. Straight push plate; 4. Wiring mechanism; 401. Electric drive wiring assembly; 4011. Wiring base; 4012. Reducer; 4013. Servo motor; 4014. Lead screw; 4015. Sliding block; 4016. Drive rod; 4017. Wiring slide; 4018. Wiring wheel; 402. Tensioning assembly; 4 021. Tensioning disc; 4022. Tensioning rod; 4023. Tensioning motor; 403. Guide assembly; 4031. Transmission rod; 4032. Upper wheel seat; 4033. Upper mounting seat; 4034. Upper reversing wheel; 4035. Lower wheel seat; 4036. Lower reversing wheel; 4037. Connecting shaft; 404. Fixed seat; 405. Inlet reel; 406. Outlet reel; 5. I-beam wheel feeding mechanism; 6. I-beam wheel unloading mechanism. Detailed Implementation

[0046] To further illustrate the various embodiments, the present invention provides accompanying drawings, which are part of the disclosure of the present invention. These drawings are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, those skilled in the art should be able to understand other possible implementation methods and the advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are usually used to represent similar components.

[0047] According to an embodiment of the present invention, a metal wire coil winding device is provided.

[0048] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments, such as... Figures 1-8As shown, the metal wire coil winding device according to an embodiment of the present invention includes a base 1 for mounting the entire metal wire coil winding device; a bobbin clamping mechanism 2, disposed on the top of the base 1, for clamping the bobbin; a winding and knotting mechanism 3, disposed inside the bobbin clamping mechanism 2, for winding and knotting the cable; a wiring mechanism 4, disposed on one side of the top of the bobbin clamping mechanism 2, for wiring the cable; a bobbin feeding mechanism 5, disposed on one side of the base 1, for feeding the bobbin; and a bobbin unloading mechanism 6, disposed on one side of the bobbin feeding mechanism 5, for unloading the bobbin.

[0049] In one embodiment, the I-beam wheel clamping mechanism 2 includes an I-beam wheel fixed seat 201 and an I-beam wheel movable seat 202 disposed at both ends of the top of the base 1; a drive shaft 203 is inserted through the middle of the I-beam wheel fixed seat 201, a chuck seat 204 is sleeved on one end of the drive shaft 203, a cylindrical groove 205 is opened on one side of the chuck seat 204, and a movable chuck 206 that cooperates with and is sleeved on the drive shaft is disposed inside the cylindrical groove 205;

[0050] A slide cylinder 211 is movably inserted through the middle of the movable seat 202 of the I-beam wheel. A driven shaft 209 is inserted through the slide cylinder 211 via a pair of bearings. The end of the driven shaft 209 is provided with a movable side chuck 210 that cooperates with the I-beam wheel. A connecting plate 212 is provided at the end of the slide cylinder 211 away from the movable side chuck 210. The connecting plate 212 is connected to two cylinders 213 provided on the movable seat 202 of the I-beam wheel.

[0051] The surface of the chuck seat 204 is provided with a polyurethane friction plate 207, and the movable chuck 206 is connected to the cylindrical groove 205 by a number of first springs 208. A top plate 214 is provided at the end of the movable chuck 206 away from the first springs 208, and one end of the top plate 214 is connected to the end of the drive shaft 203.

[0052] The working principle of the I-beam wheel clamping mechanism is as follows: When the I-beam wheel feeding mechanism 5 transports the I-beam wheel to the predetermined position (i.e., between the movable chuck 206 and the movable side chuck 210), the connecting plate 212 can be moved to the left by the cylinder 213, thereby driving the driven shaft 209 and the movable side chuck 210 to move to the left by the slide cylinder 211, until the movable side chuck 210 and the movable chuck 206 are respectively inserted into the through holes at both ends of the I-beam wheel and the polyurethane friction plate 207 contacts the side plate of the I-beam wheel, thereby realizing the clamping of the I-beam wheel;

[0053] Furthermore, when loading the I-beam, the movable chuck 206 protrudes outward under the action of the first spring 208. After the I-beam is placed in position, the movable chuck 206 is pushed into the cylindrical groove 205, applying a preload force to the I-beam. The polyurethane friction plate 207 contacts the side plate of the I-beam, using friction to transmit rotational power, replacing the traditional method of using a positioning pin and positioning hole. This friction transmission method effectively prevents slippage of the I-beam during rotation, while the first spring 208 ensures the reliability and adaptability of the clamping, accommodating the loading requirements of I-beams of different specifications.

[0054] In one embodiment, the winding and knotting mechanism 3 includes a winding assembly mounted on the I-beam wheel fixing base 201, and a knotting assembly that cooperates with the winding assembly is provided on one side of the winding assembly; wherein, the winding assembly includes a drive motor 301 mounted on the top of the I-beam wheel fixing base 201, one end of the drive motor 301 is provided with a drive wheel 302, one end of the drive shaft 203 is provided with a driven wheel 303, and the driven wheel 303 and the drive wheel 302 are connected by a belt 304 to drive the movable clamp 206 to rotate to realize the winding of the I-beam wheel;

[0055] The knotting assembly includes a bushing 305 installed at the other end of the drive shaft 203, a knotting rotating seat 306 sleeved on the outer side of the bushing 305, and a knotting seat 307 sleeved on the outer side of the knotting rotating seat 306; one end of the knotting rotating seat 306 is connected to the driven gear 308, and the bottom of the driven gear 308 is provided with a drive gear 309 that meshes with it, and a knotting motor 310 that cooperates with the drive gear 309 is provided on one side of the bottom of the I-beam wheel fixing seat 201;

[0056] The other end of the knotting rotating seat 306 is provided with a turntable 311. The surface of the turntable 311 is provided with a first wire clamping post 312 and a second wire clamping and cutting post 313. The surface of the turntable 311 is provided with a knotting post 314 on the side of the second wire clamping and cutting post 313 away from the first wire clamping post 312. The lower part of the knotting post 314 on the surface of the turntable 311 is provided with a third wire clamping post 315 that cooperates with it. The outer side of the bushing 305 is provided with a positioning plate 316. The surface of the positioning plate 316 facing the turntable 311 is provided with a number of spring posts 317 connected to each other. The outer side of each spring post 317 is provided with a second spring 318 that pushes against the turntable 311.

[0057] The first wire clamping post 312, the second wire clamping and cutting post 313, the knotting post 314, and the third wire clamping post 315 are all located on the outer circumference of the polyurethane friction plate 207. These posts are all connected to the turntable 311 via a fixing plate 319, and the knotting post 314 and the third wire clamping post 315 are connected to the turntable 311 via the same fixing plate 319. The second wire clamping and cutting post 313 has a notch 320 on one side, and a cylinder-driven shearing rod 321 that engages with the notch 320 is installed inside to cut the cable. The end of the knotting post 314 is movably equipped with a cylinder-driven straight push plate 322 to push out the cable wound around the knotting post 314.

[0058] The working principle of the winding and knotting mechanism is as follows: the drive motor 301 drives the drive wheel 302, belt 304 and driven wheel 303 to rotate clockwise, which causes the driven wheel 303 to drive the drive shaft 203 to rotate clockwise, thereby causing the movable clamp 206 and polyurethane friction plate 207 to drive the I-beam wheel to rotate clockwise, and the winding operation of the cable can be completed by the rotation of the I-beam wheel.

[0059] Before the knotting operation begins, the cable feed section wound on the I-beam reel is located at the position corresponding to the gap between the knotting post 314 and the second wire clamping and cutting post 313.

[0060] After the winding is completed, the drive motor 301 is turned off to stop the H-beam wheel from rotating. Then the knotting motor 310 is started, so that the drive gear 309 drives the driven gear 308 to rotate counterclockwise, thereby driving the knotting rotating seat 306 and the turntable 311 to rotate counterclockwise.

[0061] At this time, the straight push plate 322 in the knotting post 314 is retracted first by the cylinder drive. After the front end of the knotting post 314 drives the cable to rotate counterclockwise once, the wiring device at the front of the equipment moves to place the cable on the side of the knotting post 314 away from the second wire clamping and cutting post 313. At the same time, the third wire clamping post 315 clamps the part of the cable wrapped around it.

[0062] Then the knotting motor 310 drives the wiring wheel to move clockwise toward the turntable 311, so that the cable is wrapped around the notch 320 of the second clamping and cutting post 313 and the first clamping post 312 in sequence. Then the first clamping post 312 clamps the cable, and then the shearing rod 321 is retracted by the cylinder to complete the cutting of the cable.

[0063] The push plate 322 pushes the cable wound on the knotting post 314 out, and at the same time, the drive motor 301 is started again to drive the I-beam wheel to rotate clockwise. Since the third clamping post 315 clamps the tail of the cut cable, the cable tail is pressed into the winding on the I-beam wheel (i.e., knotting operation). Finally, the knotting motor 310 controls the wiring wheel to turn to the turntable 311 to reset the knotting post 314, the first clamping post 312, the second clamping and cutting post 313, and the third clamping post 315.

[0064] In one embodiment, the cabling mechanism 4 includes an electrically driven cabling assembly 401 mounted on one side of the top of the I-beam mounting base 201. A tensioning assembly 402 is provided on one side of the top of the electrically driven cabling assembly 401. A guide assembly 403 cooperating with the electrically driven cabling assembly 401 is provided on one side of the tensioning assembly 402 to prevent the cable from breaking due to shearing force. A mounting base 404 is provided on one side of the top of the tensioning assembly 402, and an inlet reel 405 and an outlet reel 406 are sequentially arranged on the mounting base 404. The tensioning assembly 402 includes components disposed on the inlet reel 405. 5. A tensioning disc 4021 is located at the bottom of the cable outlet disc 406, and a tensioning rod 4022 is located at the center of the tensioning disc 4021. A tensioning motor 4023 is located on the side of the tensioning rod 4022 away from the tensioning disc 4021. The guide assembly 403 includes an upper reversing assembly located on the side of the cable outlet disc 406 away from the cable inlet disc 405, and a lower reversing assembly located at the bottom of the upper reversing assembly. A transmission rod 4031 is located between the upper reversing assembly and the lower reversing assembly. The upper reversing assembly includes an upper wheel seat 4032 located at the top of the transmission rod 4031. An upper mounting base 4033 is provided at one external end of the upper wheel seat 4032, and an upper reversing wheel 4034 is provided at the external end of the upper wheel seat 4032 away from the upper mounting base 4033; the lower reversing assembly includes a lower wheel seat 4035 provided at the bottom of the transmission rod 4031, and a lower reversing wheel 4036 is provided at one external end of the lower wheel seat 4035; one side of the bottom of the lower wheel seat 4035 is connected to the electric drive wiring assembly 401 via a connecting shaft 4037; the electric drive wiring assembly 401 includes a wiring seat 4011 provided at the bottom of the tension motor 4023, and the wiring seat 4011 has an outer... A speed reducer 4012 is installed on one side of the unit, and a servo motor 4013 is installed on the top of the speed reducer 4012. Inside the wiring seat 4011, a lead screw 4014 is installed to cooperate with the speed reducer 4012. A sliding block 4015 is fitted around the outer circumference of the lead screw 4014. A drive rod 4016 is installed at both the top and bottom of the sliding block 4015. A wiring slide 4017, cooperating with a connecting shaft 4037, is installed at the end of the drive rod 4016 away from the sliding block 4015. A wiring wheel 4018 is installed on one side of the bottom of the wiring slide 4017. The wiring slide 4017 has an L-shaped structure.

[0065] The working principle of the cabling mechanism is as follows: Cables are pre-arranged sequentially on the inlet plate 405, tension plate 4021, outlet plate 406, upper reversing wheel 4034, lower reversing wheel 4036, and cabling wheel 4018. The reciprocating motion of the cabling wheel 4018 winds the cable onto the I-beam cable wheel in the I-beam clamping mechanism 2. The servo motor 4013 is started, driving the reducer 4012, which in turn drives the lead screw 4014 to rotate. Simultaneously, the lead screw 4014 rotates, causing the sliding block 4015 to extend and retract. This, in turn, causes the cabling slide 4017 to extend and retract. During this movement, the cabling slide 4017 simultaneously drives the lower wheel seat 4035 and the lower reversing wheel 4036. Because the lower wheel seat 4035… Both the upper wheel seat 4035 and the lower wheel seat 4032 are located at both ends of the transmission rod 4031 and are movably connected to it. Thus, when the lower wheel seat 4035 moves, it drives the transmission rod 4031 to move, and the transmission rod 4031 drives the upper reversing wheel 4034 to move in coordination. This makes the upper and lower reversing wheels no longer a traditional fixed structure, but can be dynamically adjusted according to the position of the wiring slide 4017. This solves the problem that in traditional devices, the upper and lower reversing wheels are fixed on the frame, and when the wiring wheel moves back and forth, the cable is easily broken by the shearing force of the lower reversing wheel when the wire is wound on the I-beam wire wheel. In addition, during the wiring process, the tensioning motor 4023 drives the movement of the tensioning rod 4022, and the tensioning plate 4021 adjusts the tension between the inlet plate 405 and the outlet plate 406 to maintain the stability of the cable tension during the wiring process.

[0066] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0067] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A wire spool winding apparatus comprising: Base; An I-beam wheel clamping mechanism is located on the top of the base to clamp the I-beam wheel; A winding and knotting mechanism is located inside the I-beam clamping mechanism to wind and knot the cable; a wiring mechanism is located on the top side of the I-beam clamping mechanism to wire the cable. An I-beam wheel feeding mechanism is located on one side of the base to feed the I-beam wheels; an I-beam wheel unloading mechanism is located on one side of the I-beam wheel feeding mechanism to unload the I-beam wheels. The feature is that the I-beam wheel clamping mechanism includes an I-beam wheel fixed seat and an I-beam wheel movable seat disposed at both ends of the top of the base; The drive shaft is inserted through the middle of the I-beam wheel fixing seat. A chuck seat is fitted at one end of the drive shaft. A cylindrical groove is opened on one side of the chuck seat. A movable chuck is fitted inside the cylindrical groove and is fitted onto the drive shaft. The movable seat of the I-beam wheel has a sliding cylinder that is movably inserted through the middle. A driven shaft is inserted through the sliding cylinder via a pair of bearings. The end of the driven shaft is provided with a movable side chuck that cooperates with the I-beam wheel. A connecting plate is provided at the end of the sliding cylinder away from the movable side chuck. The connecting plate is connected to a cylinder provided on the movable seat of the I-beam wheel.

2. The wire spool winding apparatus of claim 1, wherein, The surface of the chuck seat is provided with a friction plate that mates with the end face of the I-beam wheel, and the movable chuck is connected to the cylindrical groove by a number of first springs.

3. The wire spool winding apparatus of claim 2, wherein, The movable chuck is provided with a top plate at the end away from the first spring, and one end of the top plate is connected to the end of the drive shaft that extends out of the movable chuck.

4. The wire spool winding apparatus of claim 1, wherein, The winding and knotting mechanism includes a winding assembly mounted on an I-beam wheel mounting base, and a knotting assembly that cooperates with the winding assembly is provided on one side of the winding assembly. The winding assembly includes a drive motor mounted on the top of the I-beam wheel mounting base. One end of the drive motor is provided with a drive wheel, and one end of the drive shaft is provided with a driven wheel. The driven wheel and the drive wheel are connected by a belt to drive the movable chuck to rotate and realize the winding of the I-beam wheel. The knotting assembly includes a bushing mounted on the other end of the drive shaft, a knotting rotating seat sleeved on the outer side of the bushing, and a knotting seat sleeved on the outer side of the knotting rotating seat. One end of the knotting rotating seat is connected to the driven gear, and the bottom of the driven gear is provided with a driving gear that meshes with it. A knotting motor that cooperates with the driving gear is provided on one side of the bottom of the I-beam wheel fixing seat. The other end of the knotting rotating seat is provided with a turntable. A first wire clamping post is provided on the top surface of the turntable. A second wire clamping and cutting post is provided on one side of the first wire clamping post. A knotting post is provided on the side of the second wire clamping and cutting post away from the first wire clamping post. A third wire clamping post is provided at the bottom of the knotting post to cooperate with it. A positioning plate is fitted on the outer side of the bushing, and several spring posts are provided on the surface of the positioning plate facing the turntable. A second spring is fitted on the outer side of each spring post.

5. The wire spool winding apparatus of claim 4, wherein, The second wire clamping and cutting post has a notch on one side, and the inside of the second wire clamping and cutting post is equipped with a cylinder-driven shearing rod that cooperates with the notch to cut the cable.

6. The wire spool winding apparatus of claim 4, wherein, The knotting post is movably equipped with a cylinder-driven straight push plate in the middle to push out the cable wound on the knotting post.

7. The wire spool winding apparatus of claim 1, wherein, The wiring mechanism includes an electric drive wiring assembly installed on one side of the top of the I-beam fixed base. A tensioning component is provided on one side of the top of the electric drive wiring assembly. A guide component that cooperates with the electric drive wiring assembly is provided on one side of the tensioning component. A fixed base is provided on one side of the top of the tensioning component, and an inlet reel and an outlet reel are sequentially provided on the fixed base.

8. The wire spool winding apparatus of claim 7, wherein, The tensioning assembly includes a tensioning plate disposed at the bottom of the inlet and outlet reels, and a tensioning rod is disposed at the center of the tensioning plate, and a tensioning motor is disposed on the side of the tensioning rod away from the tensioning plate.

9. The metal wire coil winding equipment according to claim 7, characterized in that, The guiding assembly includes an upper reversing assembly disposed on the side of the output plate away from the input plate, and a lower reversing assembly disposed at the bottom of the upper reversing assembly, with a transmission rod disposed between the upper and lower reversing assemblies; the upper reversing assembly includes an upper wheel seat disposed at the top of the transmission rod, and an upper mounting seat disposed at one outer end of the upper wheel seat, with an upper reversing wheel disposed at the outer end of the upper wheel seat away from the upper mounting seat; the lower reversing assembly includes a lower wheel seat disposed at the bottom of the transmission rod, with a lower reversing wheel disposed at one outer end of the lower wheel seat, and one bottom side of the lower wheel seat connected to the electric drive wiring assembly via a connecting shaft.

10. The wire spool winding apparatus of claim 9, wherein, The electric drive wiring assembly includes a wiring seat located at the bottom of the tension motor. A speed reducer is located on the outer side of the wiring seat, and a servo motor is located on the top of the speed reducer. Inside the wiring seat, a lead screw that cooperates with the speed reducer is located. A sliding block is sleeved on the outer circumference of the lead screw. A drive rod is located at the top and bottom of the sliding block. A wiring slide block that cooperates with a connecting shaft is located at the end of the drive rod away from the sliding block. A wiring wheel is located on the bottom side of the wiring slide block.

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